Franklin Electric CERUS X-DRIVE CXD-005A-2V User manual

franklin-electric.com
ENGLISHEN
CERUS X-DRIVE
Installation and Operation Manual
Firmware Version 1.2


CERUS® X-DRIVE
INSTALLATION AND OPERATION MANUAL
Firmware Version 1.2
Franklin Electric Co., Inc.

4
COPYRIGHT INFORMATION
Copyright © 2022, Franklin Electric, Co., Inc. All rights reserved.
The entire contents of this publication are copyrighted under United States law and protected by worldwide copyright laws and treaty
provisions. No part of this material may be copied, reproduced, distributed, republished, downloaded, displayed, posted or transmitted
in any form by any means, including electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of
Franklin Electric. You may download one copy of the publication from 35T35TUwww.franklinwater.comU35T onto a single computer for your personal,
non-commercial internal use only. This is a single copy, single use license, not a transfer of title, and is subject to the following restric-
tions: you may not modify the materials, use them for any commercial purpose, display them publicly, or remove any copyright or other
proprietary notices from them.
The information in this publication is provided for reference only and is subject to change without notice. While every effort has been
made to ensure the accuracy of this manual at the time of release, ongoing product improvements and updates can render copies obso-
lete. Refer to 35T35TUwww.franklinwater.comU35T for the current version.
This publication is provided “as is” without warranties of any kind, either express or implied. To the fullest extent possible pursuant to
applicable law, Franklin Electric disclaims all warranties, express or implied, including but not limited to, implied warranties of merchant-
ability, fitness for a particular purpose, and non-infringement of intellectual property rights or other violation of rights. Franklin Electric
does not warrant or make any representations regarding the use, validity, accuracy, or reliability of the material in this publication.
Under no circumstances, including but not limited to, negligence, shall Franklin Electric be liable for any direct, indirect, special, inciden-
tal, consequential, or other damages, including, but not limited to, loss of data, property damage, or expense arising from, or in any way
connected with, installation, operation, use, or maintenance of the product based on the material in this manual.
Trademarks used in this publication:
The trademarks, service marks, and logos used in this publication are registered and unregistered trademarks of Franklin Electric and
others. You are not granted, expressly, by implication, estoppel or otherwise, any license or right to use any trademark, service mark, or
logo displayed on this site, without the express written permission of Franklin Electric.
FE Logo and Design®, FE MagForce™, and Cerus® are registered trademarks of Franklin Electric.
NEMA is a trademark of The Association of Electrical Equipment and Medical Imaging Manufacturers.
NEC® is a registered trademark of the National Fire Protection Association (NFPA).
UL® is a registered trademark of Underwriters Laboratories.
CSA is a registered mark of the CSA Group, formerly the Canadian Standards Association
Bluetooth is a registered trademark of Bluetooth SIG, Inc.
Modbus is a registered trademark of Schneider Electric USA, Inc.
BACnet is a registered trademark of the American Society of Heating, Refrigerating and Air Conditioning Engineers (ASHRAE).
EtherNet/IP™ and DeviceNet™ are trademarks licenced by ODVA.
Franklin Electric
Technical Publications
9255 Coverdale Road
Fort Wayne, IN 46809

5
TABLE OF CONTENTS
PRODUCT INFORMATION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12
Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12
Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12
Models - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -13
Model Number Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
Applications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14
UNPACKING AND INSPECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -15
Transportation and Storage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -15
Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -15
Lifting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
INSTALLATION PLANNING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17
Basic VFD Configuration- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
PHYSICAL INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -19
Environmental Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -19
Mounting the Drive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
Mounting Frames A, B, and C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
Mounting Frames D0, D, and E- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
Mounting Frames F, G, and H - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
Conduit Box Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Frames D0 and D Conduit Box Installation - - - - - - - - - - - - - - - - - - - - - - - - - 22
Frame E Conduit Box Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
Frame F Conduit Box Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
Frame G Conduit Box Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
Frame H Conduit Box Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
Drive Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
ELECTRICAL INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
Wiring Guidelines - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
Branch Circuit Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
Fuse and Circuit Breaker Sizing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
Wire Sizing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
Motor Cable Lengths for Submersible Pumping Applications - - - - - - - - - - - - - - 38
Suggested Maximum Motor Cable Lengths for Non-Submersible Applications - - - - - 38
Power Wiring Connections- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
Power Wiring Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
Control Circuit Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -41
Terminal Identification - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41
Example Configurations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43
4-20mA Speed Control Signal from an External BMS or PLC - - - - - - - - - - - - - - 43
0-10V Speed Control Signal from an External BMS or PLC - - - - - - - - - - - - - - - 43
4-20mA Transducer with VFD 10 VDC Power - - - - - - - - - - - - - - - - - - - - - 43
4-20mA Transducer with VFD 24 VDC Power - - - - - - - - - - - - - - - - - - - - - 43
4-20mA Transducer with External 24 VDC Power - - - - - - - - - - - - - - - - - - - 44
0-10VDC Transducer with VFD 10 VDC Power - - - - - - - - - - - - - - - - - - - - - 44
0-10VDC Transducer with VFD 24 VDC Power - - - - - - - - - - - - - - - - - - - - - 44
0-10VDC Transducer with External 24 VDC Power - - - - - - - - - - - - - - - - - - - 44
Temperature Protection or PID Control with PT-100 or PTC Sensor - - - - - - - - - - - 45
Speed Control using 0-10 VDC Potentiometer - - - - - - - - - - - - - - - - - - - - - 45
Relay switching to control an external starter, contactor, or other system- - - - - - - - 45

6
External HOA switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45
NPN and PNP Digital Inputs Configuration - - - - - - - - - - - - - - - - - - - - - - - - - 46
DRIVE CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47
Using the Keypad - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47
Home Screen Display Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47
Setting Operating Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
Enter Required Parameters Before Starting VFD - - - - - - - - - - - - - - - - - - - - - - 48
Verify Default Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
Verify Control Terminal Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49
Enter or Verify Optional Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49
Default Settings Table - SET Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50
Default Settings Table - VFD Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51
Default Settings Table - I/O Menu- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53
Default Settings Table - ADV Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 54
Default Settings Table - PROT Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 56
Default Settings Table - COMM Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57
Default Settings Table - PLC Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58
Default Settings Table - Option Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59
Default Settings Table - ADV2 Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59
Default Settings Table - Motor Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61
Default Settings Table - Frequency Defaults with 50 Hz - - - - - - - - - - - - - - - - - - - - - 62
INSTALLATION TESTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
Rotation Check- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
Feedback Checks- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
Performance Checks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
Sleep Mode Check (Pump Applications)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64
OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65
Control Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65
Hand/Auto Controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65
Forward or Reverse Selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 67
Jog Feature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 67
Step Frequencies - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 68
Shutdown - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 68
Standard Operation with an Automated Control System - - - - - - - - - - - - - - - - - - - 68
Standard Operation with PID Feedback Control - - - - - - - - - - - - - - - - - - - - - - - 69
Damper Control (HVAC Applications)- - - - - - - - - - - - - - - - - - - - - - - - - - - - 70
Fireman’s Override - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 70
Pump Application Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 71
Sleep Mode with Pressure Boost- - - - - - - - - - - - - - - - - - - - - - - - - - - - 71
Pipe Fill Feature- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 72
Tank Fill, Drain, and Level Control (Analog Trigger)- - - - - - - - - - - - - - - - - - - 72
Frequency Limits Controlled by Water (Analog) Level - - - - - - - - - - - - - - - - - 74
Dual Demand Control with Pipe Leak Protection - - - - - - - - - - - - - - - - - - - - 75
Lubrication Relay - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76
Screen Clean Relay - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76
Clean Pump/Anti Jam (De-ragging and impeller cleaning) - - - - - - - - - - - - - - - 76
Timers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 77
Power On Run Delay - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 77
Run Delay Timer (For Auto Mode) - - - - - - - - - - - - - - - - - - - - - - - - - - - 77
Auto Restart Timer after Faults - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78

7
Minimum Run Timer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78
Backspin Timer- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78
Auxiliary Timer- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 79
Performance Control Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 80
Acceleration/Deceleration Control - - - - - - - - - - - - - - - - - - - - - - - - - - 80
Analog Repeater Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -81
Auxiliary Analog Input - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -81
Frequency Detection Trigger (FDT) - - - - - - - - - - - - - - - - - - - - - - - - - - -81
Scheduling- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
Monitoring Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85
Home Screen Status Displays - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85
View Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 86
Protection Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88
Signal Loss Protection for Analog Inputs - - - - - - - - - - - - - - - - - - - - - - - - - - 88
ACI Signal Loss- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88
AVI1 Signal Loss - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88
Transducer Redundancy- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 89
Motor Temperature Protection with PT100 or PTC Sensor - - - - - - - - - - - - - - - - - - 90
PT100 Sensor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90
PTC Sensor- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90
High Load Detection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 92
Fine Tune Settings for HLD by Torque - - - - - - - - - - - - - - - - - - - - - - - - - 93
Underload Protection (Dry Well or Belt Loss)- - - - - - - - - - - - - - - - - - - - - - - - 93
Fine Tune Settings for ULD by Torque - - - - - - - - - - - - - - - - - - - - - - - - - 94
Overpressure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 94
No Flow Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 94
Broken Pipe Protection (for Pump Applications) - - - - - - - - - - - - - - - - - - - - - - 95
Stall Prevention- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 95
ADVANCED APPLICATION OPTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97
Operation with Permanent Magnet Motors - - - - - - - - - - - - - - - - - - - - - - - - - - - 97
Setup FE MagForce Pump Motor- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 98
Basic Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 98
Permanent Magnet Specific Parameters - - - - - - - - - - - - - - - - - - - - - - - - 98
Motor Specific Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
Autotune Characteristic Parameters- - - - - - - - - - - - - - - - - - - - - - - - - - 99
Tune motor control- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
Setup Non-Franklin Electric PM Motors- - - - - - - - - - - - - - - - - - - - - - - - - - - 99
Basic Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
Permanent Magnet Specific Parameters - - - - - - - - - - - - - - - - - - - - - - - - 100
Motor Specific Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 100
Autotune Characteristic Parameters- - - - - - - - - - - - - - - - - - - - - - - - - - 100
Tune motor control – DC Alignment- - - - - - - - - - - - - - - - - - - - - - - - - - 100
Tune motor control - I/F Control - - - - - - - - - - - - - - - - - - - - - - - - - - - 101
Tune motor control - PM Control - - - - - - - - - - - - - - - - - - - - - - - - - - - 101
Duplex Pump Configurations- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102
Jockey Pump Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102
Dual PID Loop Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103
Balancing Pressure in Large Systems Using Multiple Pumps - - - - - - - - - - - - - - - - - 103
Using Dual PIDs to Control Output when Pumping from a Tank or Well - - - - - - - - - - - 104
Multi-Motor Configurations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 105
Multi-Motor (MMC) Relay Control for Pump Applications - - - - - - - - - - - - - - - - - - 105

8
Multi-Drive Configurations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 107
Multi-Pump Application - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 107
Method of Operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 107
VFD Role Definitions for Multi-Drive Operation - - - - - - - - - - - - - - - - - - - - - 108
Sequence Assignment- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
Fault Handling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
Installation and Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 110
Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 110
Communications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 110
Multi-Drive Parameter Programming - - - - - - - - - - - - - - - - - - - - - - - - - 111
COMMUNICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 113
FE Connect for Cerus X-Drive Mobile Application - - - - - - - - - - - - - - - - - - - - - - - - 113
Setup Bluetooth Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 113
Using the Mobile App - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 114
Navigating the Mobile App- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 114
My Products Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 114
Menu Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 114
Dashboard Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 115
Setup Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 115
Logs Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 115
Drive Info Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 116
Reports Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 116
Documentation Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 116
Support Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 117
About Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 117
Modbus Communication - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 117
X-Drive Configuration for Modbus - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 117
Communication Parameters Setup- - - - - - - - - - - - - - - - - - - - - - - - - - - 118
System Parameters Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 118
ModBus Commands and Data Addresses - - - - - - - - - - - - - - - - - - - - - - - - - - 119
BACnet Communication - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 120
X-Drive Configuration for BACnet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 120
Communication Parameters Setup- - - - - - - - - - - - - - - - - - - - - - - - - - - 120
System Parameters Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 120
BACnet Device ID Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 121
BACnet Objects - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 121
Commandable Analog Value Objects - - - - - - - - - - - - - - - - - - - - - - - - - 121
Status Analog Value Objects (Read Only) - - - - - - - - - - - - - - - - - - - - - - - 121
Commandable Binary Value Objects - - - - - - - - - - - - - - - - - - - - - - - - - - 122
Status Binary Value Objects - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 123
ACCESSORIES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 125
Optional Extension Cards- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 125
Extension Card Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 127
Setup Optional Ethernet Communication Card - - - - - - - - - - - - - - - - - - - - - 131
MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 133
Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 133
Diagnostic Fault Codes- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 133
Diagnostic Warning Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 164
Fan Replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 194
Frame A Heat Sink Fan- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 194

9
Frame B Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 194
Frame B and C Capacitor Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 195
Frame C Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 195
Frame D Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 196
Frame D Capacitor Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 196
Frame E Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 197
Frame E Capacitor Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 197
Frame F Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 198
Frame F Capacitor Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 198
Frame G Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 199
Frame H Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 200
PARAMETER REFERENCE TABLES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 201
Parameter Descriptions > SET Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 201
Parameter Descriptions > VFD Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 206
Parameter Descriptions > I/O Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 210
Parameter Descriptions > ADVANCE Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - 216
Parameter Descriptions > Protection Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - 220
Parameter Descriptions > COMM Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 223
Parameter Descriptions > PLC Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 226
Parameter Descriptions > Option Menu- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 227
Parameter Descriptions > ADVANCE 2 Menu - - - - - - - - - - - - - - - - - - - - - - - - - - 229
Parameter Descriptions > Motor Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 232
SPECIFICATIONS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 235
Common Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 235
200~230V Class 1~125HP (0.75~90kW) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 236
460V Class 1~75HP (5.5~55kW) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 237
460V Class 100~675HP (75~500kW) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 238
575~690V Class 1~150HP (1.5~175kW)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 239
575~690V Class 150~700HP (160~522kW) - - - - - - - - - - - - - - - - - - - - - - - - - - - 240
Derating Charts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 241
Carrier Frequency Derating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 241
230 V / 460 V Induction Motor with VF or SVC Control- - - - - - - - - - - - - - - - - 241
230 V / 460 V Permanent Magnet Motor with SVC Control (FE MagForce) - - - - - - - 242
575 V / 690 V Induction Motor with VF or SVC Control - - - - - - - - - - - - - - - - - 242
Ambient Temperature Derating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 243
Altitude Derating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 244
Maximum Frequency Output- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 244
Induction Motor Max Frequency - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 244
Max Frequency By Model - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 244
Replacement Components List- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 245
Applicable Standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 246
GLOSSARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 247
STANDARD LIMITED WARRANTY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 251

SAFETY INSTRUCTIONS
10
SAFETY INSTRUCTIONS
Hazard Messages
This manual includes safety precautions and other important
information in the following formats:
IMPORTANT: Identifies information that controls correct assem-
bly and operation of the product.
NOTE: Identifies helpful or clarifying information.
This symbol alerts the user to the presence of dangerous
voltage inside the product that might cause harm or elec-
trical shock.
This symbol alerts the user to the presence of hot sur-
faces that might cause fire or personal injury.
Before Getting Started
This equipment should be installed and serviced by technically
qualified personnel who are familiar with the correct selection
and use of appropriate tools, equipment, and procedures. Failure
to comply with national and local electrical and plumbing codes
and within Franklin Electric recommendations may result in elec-
trical shock or fire hazard, unsatisfactory performance, or equip-
ment failure.
Read and follow instructions carefully to avoid injury and prop-
erty damage. Do not disassemble or repair unit unless described
in this manual.
Failure to follow installation or operation procedures and all
applicable codes may result in the following hazards:
Indicates an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Indicates a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation
which, if not avoided, could result in minor or
moderate personal injury.
Indicates a potentially hazardous situation
which, if not avoided could result in damage to
equipment or other property.
High voltages capable of causing severe
injury or death by electrical shock are
present in this unit.
• To reduce risk of electrical shock, disconnect power before
working on or around the system. More than one discon-
nect switch may be required to de-energize the equipment
before servicing.
• Make sure the ground terminal is connected to the motor,
control enclosures, metal plumbing, and other metal near
the motor or cable using wire no smaller than motor cable
wires.
Risk of bodily injury, electric shock,
or property damage.
• This equipment must not be used by children or persons
with reduced physical, sensory or mental abilities, or lack-
ing in experience and expertise, unless supervised or
instructed. Children may not use the equipment, nor may
they play with the unit or in the immediate vicinity.
• Equipment can start automatically. Lockout-Tagout before
servicing equipment.
• This equipment produces high temperatures during nor-
mal operation. Use caution when contacting surfaces.
• Operation of this equipment requires detailed installation
and operation instructions provided in this manual for use
with this product. Read entire manual before starting
installation and operation. End User should receive and
retain manual for future use.
• Keep safety labels clean and in good condition.

SAFETY INSTRUCTIONS
Product Specific Precautions
11
Product Specific Precautions
High voltages capable of causing severe
injury or death by electrical shock are
present in this unit.
• Do not remove VFD cover for wiring or periodic inspec-
tions while power is applied, or the unit is in operation.
• Capacitors inside the drive can still hold lethal voltage
even after power has been disconnected. ALWAYS check if
DC bus charge LED is off and DC voltage on the terminals
DC (+1) and DC (-) is less than 30VDC before working on
VFD wiring. The DC bus capacitors may hold high-voltage
charge for several minutes after the VFD power is discon-
nected.
• Perform wiring after VFD has been mounted. Otherwise,
electric shock or bodily injury can occur.
• Do not apply power to a damaged VFD or to VFD with
missing parts.
• Do not use VFD if power or motor cable is damaged.
• Do not handle the VFD or control devices with wet hands
or when standing on a wet or damp surface, or in water.
Risk of bodily injury, electric shock,
or property damage.
• Install VFD on a non-flammable surface. Do not place
flammable materials nearby.
• Disconnect the input power if VFD has been damaged.
• Do not touch VFD after shutting down or disconnecting it.
It can remain hot for a few minutes.
• Do not allow lint, paper, wood chips, dust, metallic chips
or other foreign material into the drive.
• Some VFD parameters are set as default to automatically
start VFD in some applications. Disable these parameters
if automatic start is not safe for personnel or equipment.
• If restart after fault reset is selected, the VFD can start
automatically after fault reset.
• If required, provide an emergency mechanical brake to
prevent any hazardous conditions if VFD fails during oper-
ation.
Risk of damage to drive or other equipment.
• Install and wire VFD according to the instructions in this
manual.
• Take protective measures against ESD (Electrostatic Dis-
charge) before touching control boards during inspection,
installation or repair.
• Do not connect power factor correction capacitors, surge
suppressors, or RFI filter to the VFD output.
• Check if input power voltage is within acceptable range
before applying power to VFD.
• Set correct motor data from the motor nameplate and
overload protection parameters for proper motor overload
protection.
• Do not modify VFD internal components and circuits.
• Power factor capacitors and generators may become over-
heated and damaged due to harmonics distortion created
by VFD.
• The use of any disconnecting device (contactor, disconnect
etc.) in motor circuit during VFD run can cause damage to
VFD power components. Stop VFD before opening the
motor circuit with disconnect or contactor.
• Use, if possible, an inverter rated or motor with insulation
Class F or higher. For submersible pump motors, use Class
B or higher. The VFD generates high frequency output
pulses with spikes, which can deteriorate motor winding
insulation and eventually damage the motor. The longer
distance to the motor the higher amplitude of these volt-
age spikes will be applied to motor winding. Any cables
with paralleled wires will increase the amplitude of these
spikes at motor terminals.
• VFD can operate motor at frequencies higher than 50HZ or
60Hz. Verify the maximum allowed speed with motor and
machinery manufacturers prior to increasing output fre-
quency because it can overheat motor or damage machin-
ery.

PRODUCT INFORMATION
Description
12
PRODUCT INFORMATION
Description
The Cerus X-Drive is a variable frequency drive (VFD) designed to control and protect three phase motors in
industrial, municipal, and agricultural sites. The X-Drive family offers an extensive range of amperage and
configuration options, making it versatile enough for nearly any constant or variable torque application.
Industry standard application settings are pre-configured for submersible or centrifugal pumps, supply or
exhaust fans, cooling towers, vacuum pumps, and constant torque, FE MagForce, and permanent magnet
motors. In addition, many input/output and control options are available for application specific features,
such as PID speed control, pressure control, temperature or fluid level controls, and scheduling.
Native Modbus and BACnet communication protocols allow integration with many automated control and
building management systems. In addition, an optional Bluetooth communication card provides access for
programming, operating, and monitoring the drive using the FE Connect for Cerus X-Drive Mobile App.
Refer to “Optional Extension Cards” on page 125.
Features
Configuration
• Compatible with three-phase induction or permanent magnet motors
• Extensive selection of models available. Refer “Models” on page 13.
• Easy setup with built-in application defaults
• Many programmable Input/Output terminal options
• Available NEMA (NEMA 1 or 3R) and UL (UL Type 1, IP21, or 4X) enclosure offerings
Application-specific features
• Many pump specific features, including: Sleep mode, Lubrication for hollow-shaft
motors, Pipe fill mode, Broken pipe protection, screen clean
• Damper control
• Dual demand controls
• Automated scheduling
• Multi-motor and multi-drive
Operation
• Integrated HOA functionality
• Integrated display with keypad control of all functions
• Real-time fault logging with date and time stamps
Protection
• Protection against short circuit, incorrect wiring, surges, underload, overload, drive overheat, under-
voltage, overvoltage, phase loss, phase imbalance, output open phase, overpressure, sensor fault, etc.
• The X-Drive allows your motor to gradually ramp up and down, saving equipment from sudden, harsh
rushes of current that can shorten its lifespan
Communication
• RS-485 communications (Modbus, BACnet) for remote control or monitoring
• Bluetooth connectivity with Cerus X-Drive Mobile App
• Communications for multi-drive operations—up to eight VFDs

PRODUCT INFORMATION
Models
13
Models
Model Number Codes
1. Product Family:
Cerus X Drive series
2. Output Amperage Ratings:
5 to 930 A
3. Input Voltage
2V = 200/230 V
4V = 460 V
6V = 575 V
CXD-005A-2V
1
2
3
Frame A Frame B Frame C
SKU
Output Amp Rating
SKU
Output Amp Rating
SKU
Output Amp Rating
3-phase
input 1-phase
input 3-phase
input 1-phase
input 3-phase
input 1-phase
input
200V
/
230V
CXD-005A-2V
CXD-007A-2V
CXD-010A-2V
CXD-015A-2V
CXD-021A-2V
5.0
7.5
10.0
15.0
21.0
2.5
3.7
5.0
7.5
10.5
CXD-031A-2V
CXD-046A-2V
CXD-061A-2V
31.0
46.0
61.0
15.5
23
30.5
CXD-075A-2V
CXD-090A-2V
CXD-105A-2V
75.0
90.0
105.0
37.5
45
52.5
460V CXD-003A-4V
CXD-004A-4V
CXD-005A-4V
CXD-008A-4V
CXD-010A-4V
CXD-013A-4V
CXD-018A-4V
3.0
4.2
5.5
8.5
10.5
13.0
18.0
1.5
2.1
2.7
4.2
5.2
6.5
9.0
CXD-024A-4V
CXD-032A-4V
CXD-038A-4V
24.0
32.0
38.0
12.0
16.0
19.0
CXD-045A-4V
CXD-060A-4V
CXD-073A-4V
45.0
60.0
73.0
22.5
30.0
36.5
575V CXD-003A-6V
CXD-004A-6V
CXD-006A-6V
3.0
4.3
6.7
1.5
2.1
3.3
CXD-009A-6V
CXD-012A-6V
CXD-018A-6VA
CXD-024A-6V
9.9
12.1
18.7
24.2
4.9
6.0
9.3
12.1
CXD-030A-6V
CXD-036A-6V
CXD-045A-6V
30.0
36.0
45.0
15.0
18.0
22.5
Frame D Frame E Frame F
200V
/
230V
CXD-146A-2V
CXD-180A-2V
146.0
180.0
48.2
59.4
CXD-215A-2V
CXD-276A-2V
CXD-322A-2V
215.0
276.0
322.0
70.9
91.1
106.2
460V CXD-091A-4V (D0)
CXD-110A-4V (D0)
CXD-150A-4V
CXD-180A-4V
91.0
110.0
150.0
180.0
30.0
36.3
49.5
59.4
CXD-220A-4V
CXD-260A-4V
220.0
260.0
72.6
85.8
CXD-310A-4V
CXD-370A-4V
310.0
370.0
102.3
122.1
575V CXD-054A-6V
CXD-067A-6V
54.0
67.0
17.8
22.1
CXD-086A-6V
CXD-104A-6V
CXD-125A-6V
CXD-150A-6V
86.0
104.0
125.0
150.0
28.4 CXD-180A-6V
CXD-220A-6V
180.0
220.0
Frame G Frame H Frame H (690)
460V CXD-460A-4V
CXD-530A-4V
460.0
530.0
151.8
174.9
CXD-616A-4V
CXD-683A-4V
CXD-770A-4V
616.0
683.0
770.0
203.28
225.39
254.1
575V CXD-290A-6V
CXD-350A-6V
290.0
350.0
CXD-430A-6V
CXD-465A-6V
CXD-590A-6V
CXD-675A-6V
430.0
465.0
590.0
675.0

PRODUCT INFORMATION
Applications
14
Applications
Application Options Reference
Supply or Exhaust Fan
• BAS controlled
• Damper
• Smoke purge
• Fire mode (exhaust fans only)
Refer to “Standard Operation with PID Feedback
Control” on page 69 and “Damper Control (HVAC
Applications)” on page 70.
Cooling Tower • Temperature controller
• Damper
Refer to “Temperature Protection or PID Control
with PT-100 or PTC Sensor” on page 45 or
“Damper Control (HVAC Applications)” on
page 70.
Centrifugal
(Surface/Booster) Pump
• Constant pressure
• Constant Flow
• Constant level
• Booster pump
• Wastewater
• Long pipe
• Supply monitoring (2nd PID or pressure switch)
• De-watering (clean screen)
Refer to “Basic VFD Configuration” on page 18,
“Drive Configuration” on page 47, and “Operation”
on page 65.
Submersible Pump
• Constant pressure
• Dew-watering (2nd PID, well recovery timer)
• Pivot/Irrigation
• Tank filling
• Long pipe/ dual acceleration
• Lead-Lag
• Lead-Lag-Alternation
• Jockey
• Pony
• Dual demand
• Lubrication
• Line-shaft turbine
Refer to “Basic VFD Configuration” on page 18,
“Motor Cable Lengths for Submersible Pumping
Applications” on page 38, “Drive Configuration” on
page 47, and “Operation” on page 65.
Vacuum • Car wash
• Industrial
Refer to “Drive Configuration” on page 47, and
“Operation” on page 65.
Constant Torque
• Shaker
• Grinder
• Crusher
• Conveyor, Feeder
• Mill/Roller
Refer to “Fuse and Circuit Breaker Sizing” on
page 36, “Drive Configuration” on page 47, and
“Specifications” on page 235.
Permanent Magnet Motor • Submersible
• FE MagForce
Refer to “Operation with Permanent Magnet
Motors” on page 97.

UNPACKING AND INSPECTION
Transportation and Storage
15
UNPACKING AND INSPECTION
Transportation and Storage
The VFD should be stored in the shipping carton or crate before installation in a controlled environment that
meets the following requirements:
The performance of capacitors in the drive will degrade if not charged occasionally. It is recommended to
charge a stored drive every 2 years to restore the performance of the capacitors.
NOTE: If the VFD is kept in storage for longer than 2 years, when powering the drive, use an adjustable AC
power source (ex. AC autotransformer) to charge the drive at 70 to 80% of the rated voltage for 30 minutes
(do not run the drive). Then charge the drive at 100% of rated voltage for an hour (do not run the drive).
Unpacking
1. Inspect exterior of package for shipping damage. If there is damage, notify the shipping agent and your
sales representative.
2. Make sure the part number and product ratings on the identification label are correct for the applica-
tion.
3. When possible, remove the VFD cover and make sure the product ratings on the nameplate match the
package label.
4. The VFD comes in various forms of
shipping crates. If applicable, remove
the top and side fasteners from the
packaging.
Risk of damage to VFD or other equipment.
• Do not stack VFD boxes higher than standard 48 inches cube height when palleting for storage.
• Do not place heavy items on VFD.
• Do not drop VFD or subject it to hard impact.
• Dispose of VFD properly as industrial equipment waste.
Storage Temperature -25 to 70 °C (-13 to 158 °F)
Location Pollution Degree 2 Environment
Relative Humidity 95% Maximum relative humidity (non-condensing)
Risk of personal injury or damage to VFD or other equipment.
• Use suitable lifting equipment, in good condition, rated for at least 5 times the weight of the VFD.
Refer to “Specifications” on page 235 for the weight of each drive by frame size.

UNPACKING AND INSPECTION
Unpacking
16
5. Some crates are secured with clips. Remove
clips with a suitable prying tool.
6. Remove the crate cover, foam packing inserts,
owner’s manual, and any other items inside
the crate.
7. Remove fasteners securing the drive to the
pallet.
8. Inspect the VFD for damage.
9. Allow the drive to remain on the pallet until
you are ready to install it in the permanent
location. Refer to“Mounting the Drive” on
page 20.
Lifting
When removing large VFDs from the pallet, use suit-
able lifting equipment connected to the lifting holes at
the top outer edges of the unit.
Use a spreader bar the same width as the drive so the
lifting cables are straight up and down.

INSTALLATION PLANNING
17
INSTALLATION PLANNING
Refer to the following table when planning installation of the Cerus X-Drive VFD.
1. Determine the appropriate options and control methods as well as how the VFD should be installed and
programmed. Refer to “Operation” on page 65 for examples of how the system might be used.
2. Define and automate features that support the intended operation. These features may require special-
ized control methods and programming. For more details, refer to “Control Options” on page 65,
“Standard Operation with an Automated Control System” on page 68,and “Protection Features” on
page 88.
3. Select different methods for automating motor speed control. Refer to “Example Configurations” on
page 43 for possible control setups.
Risk of damage to VFD, or malfunction can occur.
• An incorrectly applied or installed VFD can result in system malfunction or reduction in product life
as well as component damage. You must read and understand this manual thoroughly before pro-
ceeding with installation.
• Do not install a magnetic contactor or motor disconnect in the motor circuit for start/stop or emer-
gency stop purpose. Opening the motor circuit while the VFD is running may cause VFD failure.
1 2 3 4 5 6
Plan System Goals Identify Options Select Control
Methods
Install VFD
Hardware Install Wiring Program
Parameters
Intended Function
• Air Handling
• Fluid Circulation
• Constant Pressure
• Pressure Boosting
• Irrigation
• Dewatering
• Carwashes
• Conveyors
• Crushers
• Grinders
Hardware Application
• Supply Fan
• Exhaust Fan
• Cooling Tower
• Centrifugal Pump
• Submersible Pump
• Vacuum Pump
• Constant Torque
• FE Magforce
Permanent Magnet
Motor
Automation
• Damper Control
• Sleep mode
• Timers
• Scheduling
• Analog Repeater Output
• Dual Demand
• 2nd PID Control
• Hopping Carrier
Protection
• Shutdown
• Redundancy
• Broken Pipe
• Fire Override
• Pipe Leak
• Auto Restarts
Maintenance
• Screen clean
• Lubrication
• De-ragging
• Anti-jam
Multi-Motor Control
• Equal Run Time
• Soft Start
• Lead/Lag
• Rotation
Multi-VFD Control
• Equal Run Time
• Lead/Lag
• Alternation
• Jockey Pump
Hand/Off/Auto
• Keypad
• Panel Mounted
• Remote
• 3-wire Control
Transducer (PID)
• Temperature
• Pressure
• Vacuum
• Flow
Switches
• Potentiometer
• Float
• On/Off
• Speed control
• Run by Analog
Communications
• BMS/PLC
• Modbus
• BACnet
• Drive-to-drive
• Bluetooth
Location
• Inside
• Outside
Climate control
• Temperature
• Moisture
Distance
• Wire sizes
• Filtering
requirements
Measurements
• Clearance
• Drilling
Conduit
• Routing
• Separation
High Voltage
• Grounding
• Inputs
• Outputs
Control circuits
• Analog inputs
• Switched inputs
• Voltage inputs
• Programmable outputs
• Communication
Basic
• Application
• Motor ratings
• Setpoints
• Limits
• Input phases
I/O setup
• Input functions
• Output functions
• Scaling
Option settings
• Enable features
• Set targets

INSTALLATION PLANNING
18
4. Mount the VFD after determining the overall function of the system. Refer to “Physical Installation” on
page 19 for guidelines.
5. Connect the VFD according to the selected motor application and control method(s). Refer to “Electri-
cal Installation” on page 35 for more information.
6. Program the VFD quickly and easily for most standard operations. Refer to “Setting Operating Parame-
ters” on page 48. Adjust additional parameters for advanced features or options that achieve the
desired performance. Refer to “Advanced Application Options” on page 97 and “Parameter Reference
Tables” on page 201.
Basic VFD Configuration
The following table includes the most commonly used devices in a motor control branch operated by a VFD.
Adequate peripheral devices and correct connections are essential for proper VFD operation.
AC Power Source Use single- or three-phase power source with voltage within the permissible range of VFD
input power rating.
MCCB, Fuses, or
Franklin Electric
Manual Motor Start-
ers
Select circuit breakers or fuses in accordance with NEC and applicable local codes.
Inline Magnetic
Contactor
Do not use input power contactor for frequent starting and stopping the VFD, otherwise
VFD power components can be damaged.
AC Line Reactor or
Harmonic Filter
A line reactor provides some degree of surge protection and decreases a level of harmonic
distortion in the power line. It is recommended when power source kVA rating is more than
10 times higher than VFD rating.
A Harmonic filter provides a higher level of harmonic mitigation. Integrated DC Chokes are
included in VFD models larger than Frame C, equivalent to a 3% AC line reactor.
EMI/RFI Filter Install an EMI/RFI filter to decrease VFD Electromagnetic and Radio Frequency Interference
with operation of sensitive electronic equipment.
Variable Frequency
Drive
Install VFD with proper orientation, ventilation, spacing etc. according to the requirements
described in this manual with all necessary protective and filtering devices to provide long
and reliable VFD operation.
AC Load Reactor or
Output Filter
(460 V and higher)
Install a load (output) reactor or an output filter to protect motor windings if distance from
VFD to a motor is in the range 45-100 feet. Install output dV/dt filter for a range of 100-
1000 feet (800 feet for submersible pumps), or a sine wave filter for greater distances.
Three Phase AC
Induction Motors or
Permanent Magnet
Motors, including
Franklin Electric
pump motors
The X-Series VFD is not compatible with servomotors.
Opening the motor circuit by disconnect or contactor during VFD run can damage VFD
power components.

PHYSICAL INSTALLATION
Environmental Requirements
19
PHYSICAL INSTALLATION
Environmental Requirements
The VFD must be installed and used in a controlled environment that meets the following requirements:
The drive electronics are air-cooled. Provide enough
clearance for airflow around the VFD. See minimum
mounting clearance table below for different VFD
frame sizes.
Mount VFD vertically (top up) for proper heat dissi-
pation.
Do not mount VFD in direct sunlight or near other
heat sources.
Do not block cooling vents or airflow with any panel
components or wires. Prevent debris from adhering
to the heat sink.
* For frames sizes D, E, & F, install a metal separator between side-by-side drives. Barrier depth must match the VFD
depth.
Risk of damage to VFD, or malfunction can occur due to improper handling,
installation, or environment.
• Do not mount VFD on equipment with excessive vibration.
• Install in a location where temperature is within the range of product rating.
• Do not mount VFD in direct sunlight or near other heat sources.
• The VFD should be mounted in a Pollution Degree 2 environment. If VFD will be installed in an envi-
ronment with a high probability of dust, metallic particles, mists, corrosive gas or other contami-
nants, the VFD must be mounted inside an appropriate electrical enclosure with proper NEMA, UL
Type, or IP rating and adequate cooling.
• When two or more VFDs are installed in a ventilated enclosure, the cooling system should provide
adequate airflow for all the VFDs. Do not install VFD above another heat source (another VFD,
inductive reactors, etc.).
Ambient Temperature 50 °C (122 °F) for UL Open Type/IP20 (top cover must be removed)
40 °C (104 °F) for NEMA 1 / UL Type 1 / IP20 enclosure
Location Pollution Degree 2 Environment
Altitude 1000 m (3281 ft) above sea level. De-rate current 1% per 100 m (328 ft) from 1000 to 2000 m (3281-
6562 ft). Consult Technical Support for installations above 2000 m.
Relative Humidity 95% Maximum relative humidity (non-condensing)
Vibration 1.0 mm, peak to peak value range from 2 Hz to 13.2 Hz
0.7G-1.0G range from 13.2 Hz to 55 Hz
1.0G range from 55 Hz to 512 Hz
A
A
BBCD
Frame Size A B C*D
A, B, & C 60 mm/2.4 in. 30 mm/1.2 in. 30 mm/1.2 in. 0 mm/0.0 in.
D, E, & F 100 mm/3.9 in. 50 mm/2.0 in. 100 mm/3.9 in. total 0 mm/0.0 in.
G 200 mm/7.9 in. 100 mm/3.9 in. 200 mm/7.9 in. 0 mm/0.0 in.
H 350 mm/ 13.8 in. 0 mm/0.0 in. 0 mm/0.0 in. 200 mm/7.9 in.

PHYSICAL INSTALLATION
Mounting the Drive
20
Mounting the Drive
The mounting location should have nearby access to the electrical supply and access to the motor wiring.
Refer to “Electrical Installation” on page 35.
Use lag screws or bolts appropriate for supporting the weight of the drive.
1. Mount the drive using the mounting holes on the back side of the drive enclosure.
2. Screws at the top must attach to a solid structure such as a stud or brace.
3. All screw hole locations should be used to ensure the drive is securely mounted.
IMPORTANT: Do not drill holes in the drive.
When removing large drives from the pallet, use suitable lifting equipment connected to the lifting holes at
the top outer edges of the drive.
1. Use a spreader bar the same width as the drive so
the lifting cables are straight up and down.
2. Slowly lift the drive from the pallet.
3. Use lifting equipment to place the drive in the
desired installation location.
Risk of bodily injury or damage to drive or other equipment.
• The drive should be mounted on a structure such as a wall or post capable of supporting the weight
of the unit. Refer to “Specifications” on page 235 for drive weight.
• Install VFD on a non-combustible surface.
• Ensure suitable mounting hardware is used when installing the drive.
• Do not install the drive on unreinforced drywall.
• Use suitable lifting equipment, in good condition, rated for at least 5 times the weight of the drive.
This manual suits for next models
65
Table of contents
Other Franklin Electric Industrial Electrical manuals
Popular Industrial Electrical manuals by other brands

Cooper Power Systems
Cooper Power Systems VXE15 Installation and operation instructions

Murata
Murata GRM32ER60G227ME05 Series Reference sheet

Murata
Murata GRM2195C1H821JA01 Series Reference sheet

Teac
Teac TC-USR-G3 Instructions for use

Danfoss
Danfoss AK-CC 210A instructions

schmersal
schmersal TZF SPEZ operating instructions