Fubag Ti 3000 User manual

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Omperator's anual

WARNING! BEFORE USING THE MACHINE READ THE INSTRUCTION

MANUAL CAREFULLY!

Our generators are designed to give safe anddependable service if

operated according to instructions.

Read and understand the anual before operating the generator .

Failure to do so could result in personal injury or equipment damage.

FUBAG

FUBAGm

1. General safety

Exhaust gas contains poisonous carbon monoxide.

Never run the generator in an enclosed area. Be sure to provide adequate

ventilation. When installed in ventilated protection are to be observed.

The muffler becomes very hot during operation and remains hot for a while

after stopping the engine.

Be careful not to touch the muffler while it is hot. Let the engine cool before

storing the generator indoors. The engine exhaust system will be heated

during operation and remain hot immediately after stopping the engine.

To prevent scalding, pay attention to the warning marks attached to the

generator.

Gasoline is extremely flammable and explosive under certain conditions.

Refuel in a well ventilated area with the engine stopped.

Keep away from cigarette, smoke and sparks when refueling the generator.

Always refuel in a well-ventilated location.

Wipe up spilled gasoline at once.

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WARNING!

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Connections for standby power to a building's electrical system must be

made by a qualified electrician and must comply with all applicable laws and

electrical codes. Improper connections can allow electrical current from the

generator to back feed into the utility lines. Such back feed may electrocute

utility company workers or others who contact the lines during a power

outage, and when utility power is restored, the generator may explode, burn

or cause fires in the building's electrical system.

Always make a pre-operation inspection before you start the engine. You

may prevent an accident or equipment damage.

Place the generator at least 1m away from buildings or other equipment

during operation.

Operate the generator on a level surface. If the generator is tiled, fuel

spillage may result.

Know how to stop the generator quickly and understand operation of all the

controls.Never permit anyone to operate the generator without proper

instructions.

Keep children and pets away from the generator when it is in operation.

Keep away from rotating parts while the generator is running.

The generator is a potential source of electrical shocks when misused; do

not operate with wet hands.

Do not operate the generator in rain or snow and do not let it get wet.

WARNING!

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Maintenance

cover

Control panel

Dipstick Oil Drain Bolt

Air cleaner

Fuel level indicator

Fuel filler cap

Air Exhaust hole

Hot caution

Air intake hole

2. Component identification

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TI 0003

TI 0060

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DC receptacle

Start switch

Chock knob

Fuel valve lever

Grounding terminal

AC receptacle

Ignition

SMART throttle switch

DC receptacle

Start switch

Chock knob

Fuel valve lever

Grounding terminal

AC receptacle

Output indicator light

(Green)

Overload indicator light (Red)

Oil alarming indicator (Red)

SMART throttle switch

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S throttlemart

Engine speed is kept at idle automatically when the electrical appliance is disconnected and it

returns to the proper speed to power of the electrical load when electrical appliance is connected.

This position is recommended to minimize the fuel consumption while in operation.

- Smart throttle system does not operate effectively if the electrical

appliance requires the momentary electric power.

When high electrical loads are connected simultaneously, turn the smart

throttle switch to the OFF position to reduce voltage changes.

In DC operation, turn the smart throttle switch to the OFF position

Smart throttle system does not operate. Engine speed is kept over rated speed.

Note:

Smart Throttle Switch

ON OFF

WARNING!

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3. Specifications

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The manufacturer reserves himself the right to make the manual's content or welder's function

change without any preliminary notification of the users.

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4. Pre-operation check

Be sure to check the generator on a level surface with the engine stopped.

Using nondetergent oil or 2-stroke engine oil could shorten the engine's

service life. Use high-detergent, premium quality 4-stroke engine oil, certified

to meet or exceed U.S.automobile manufacturer's requirements for API

Service Classification SG, SF.

Select the appropriate viscosity for the average temperature in your area.

Check the engine oil level.

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-20 -10 0 10 20 30 40

Ambient Temperature

SAE Viscosity Grades

Single

viscosity

Multi

viscosity

WARNING!

Loosen the cover screw and remove the left

side maintenance cover. Remove the oil filler

cap, and wipe the dipstick with a clean rag.

Check the oil level by inserting the dipstick in

the filler hole without screwing it in.

If the oil level is below the end of the dipstick,

refill the recommended oil up to the top of the

oil filler neck.

Running the engine with insufficient oil can

cause serious engine damage.

The Low Oil Alarm System will automatically

stop the engine before the oil level falls below

the safe limit. However, to avoid the

inconvenience of an unexpected shutdown, it

is still advisable to visually inspect the oil level

regularly.

WARNING!

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Dipstick

Upper limit

Lower limit

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Check the fuel level.

Use automotive gasoline (Unleaded or lowleaded is preferred to minimize combustion chamber

deposits). If the fuel level is low, refuel the fuel tank until the level as specified. Never use an

oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust or water in the fuel tank. After refueling,

tighten the fuel filler cap securely.

- Gasoline is extremely flammable and is explosive under certain

conditions.

- Refuel in a well-ventilated area with the engine stopped. Do not smoke or

alow flames or sparks in the area where the engine is refueled or where

gasoline is stored.

- Do not overfill the fuel tank (there should be no fuel above the upper limit

mark). After refueling, make sure the tank cap is closed properly and

securely.

WARNING!

Check the air cleaner.

Check the air cleaner element to be sure it is clean and in good condition. Loosen the cover screw

and remove the left side maintenance cover. Press the latch tab on the top of the air cleaner body,

remove the air cleaner cover, check the element. Clean or replace the element if necessary.

- Be careful not to spill fuel

when refueling. Spilled fuel or

fuel vapor may ignite, If any

fuel is spilled, make sure the

area is dry before starting the

engine.

- Avoid repeated or prolonged

contact with skin or breathing

of vapor.

-8-

Loosen

Tighten

Fuel filler cap

Oil surface Oil surface

Strainer

Air cleaner base

Air cleaner element

Air cleaner cover

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5. Starting the engine

Before starting the engine, disconnect the load from the DC terminals.

1. Turn the fuel cap lever fully clockwise to the ON position.

2. Turn the engine switch to the ON position.

3. Move the choke lever to the START position.

Do not use the choke when the engine is warm or the air

temperature is high.

TI3000 pull the starter grip lightly until resistance is

felt, then pull the starter grip briskly toward the arrow as shown below.

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Fuel valve lever

Choke knob

OFF ON

START

Engine switch

OFF ON

START

Engine switch

Starter grip

TI 0003

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4. Move the choke lever to the RUN position after the engine warms up.

High altitude operation.

At high altitude, the standard carburetor air-fuel mixture will be excessively rich. Performance will

decrease, and fuel consumption will increase. High altitude performance can be improved by

installing a smaller diameter main fuel jet in the carburetor and readjusting the pilot screws. lf you

always operate the generator at altitudes higher than 1,500 m (5,000 feet) above sea level, have

your authorized dealer perform these carburetor modifications.

Even with suitable carburetor jetting, engine horsepower will decrease approximately 3.5% for each

305m (1,000 feet) increase in altitude. The affect of altitude on the horsepower will be greater than

this if no carburetor modification is made.

Operation of the generator at an altitude lower than the carburetor is jetted for

may result in reduced performance,overheating,and serious engine damage

caused by an excessively lean air/fuel mixture.

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CAUTION!

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Choke knob

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6. Generator use

- To prevent electrical shock from faulty appliances, the generator should be

grounded. Connect a length of heavy wire between the generator's ground

terminal and an external ground source.

- Connections for standby power to a building's electrical system must be

made by a qualified electrician and must comply with all applicable laws and

electrical codes. mproper connections can allow electrical current from the

generator to backfeed into the utility lines. Such backfeed may electrocute

utility company workers or others who contact the lines during a power

outage, and when utility power is restored, the generator may explode, burn,

or cause fires in the building's electrical system.

- Limit operation requiring maximum power to 30 minutes. For continuous

operation, do not exceed the rated power. In either case, the total wattage of

all appliances connected must be considered.

- Do not exceed the current limit specified for any one receptacle.

- Do not connect the generator to a household circuit. This could cause the

damage to the generator or to electrical appliances in the house.

- Do not modify or use the generator for other purposes than it is intended for.

Also observe the following when using the generator

Do not connect generators in parallel;

Do not connect an extension to the exhaust pipe.

- When an extension cable is required, be sure to use a tough rubber

sheathed flexible cable.

- Limit length of extension cables; 10m for cables if 1 5mm and 25m for cabes

of 2 5mm .

- Keep the generator away from other electric cables or wires such as

commercial power supply lines.

- The DC receptacle can be used while the AC power is in use. if you use both

at the same time, be sure not to ex-ceed the total power forAC and DC.

Most appliance motors require more than their rated watt-age for start-up.

WARNING!

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AC applications

1. Start the engine and make sure the output indicator light (green) comes on.

2. Confirm that the appliance to be used is switched off, and plug in the appliance.

- Substantial overloading that continuously lights the overload indicator

light (red) may damage the generator. Marginal overloading that

temporarily lights the overload indicator light (red) may shorten the

service life of the generator.

- Be sure that all appliances are in good working order before connecting

them to the generator. If an appliance begins to operate abnormally,

becomes sluggish, or stops suddenly, turn off the generator engine switch

immediately. Then disconnect the appliance, and examine it for signs of

malfunction.

3. Not start the engine if appliances are connecting.

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WARNING!

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WARNING!

Output and verload Indicatorso

The output indicator light(green) will remain ON during normal operating conditions. If the generator

is overloaded, or if there is a short in the connected appliance, the output indicator light(gree ) will

go OFF, the overload indicator light(red) will go ON and current to the connected appliance will be

shut off. Stop the engine if the overload indicator light (red) comes ON and investigate the overload

source.

- When an electric motor is started, both the overload indicator light(red) and

the output indicator light (green) may go on simultaneously. This is normal if

the overload indicator light(red) goes off after about four (4) seconds. If the

overload indicator light (red) stays on, consult your generator dealer.

Before connecting an appliance to the generator, check that it is in good

order, and that its electrical rating doe not exceed that of the generator.

Then connect the power cord of the appliance, and start the engine.

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DC applications

The DC receptacle may be used for charging 12 volt automotive-type batteries only.

In DC operation, turn the Smart throttle switch to the OFF position.

1. Connect the charging cables to the DC receptacle of the generator and then to the

battery terminals.

- To prevent the possibility of creating a spark near the battery, connect

charging cable first to the generator, then to the battery. Disconnect cable

first at the battery.

- Before connecting charging cables to a battery that is installed in a vehicle,

disconnect the vehicles grounded battery cable. Reconnect the vehicle's

grounded battery cable after the charging cables are removed. This

procedure will prevent the possibility of a short circuit and sparks if you make

accidental contact between a battery terminal and the vehicle's frame or

body.

- Do not attempt to start an automobile engine with the generator still

connected to the battery. The generator may be damaged.

- Connect the positive battery terminal to the positive charging cord. Do not

reverse the charging cables, or serious damage to the generator and/or

battery may occur.

- The battery gives off explosive gases; keep sparks, flames and cigarettes

away. Provide adequate ventilation when charging.

- The battery contains sulfuric acid (electrolyte). Contach with skin or eyes

may cause severe burn. Wear protective clothing and a face shield.

-If electrolyte gets on your skin, flush with water.

-If electrolyte gets in your eyes, flush with water for at least 15 minutes and

call a physician.

Electrolyte is poisonous.

-If swallowed, drink large quantites of water or milk and follow with milk of

magnecia or vegetable oil and call a physician.

- KEEP OUT OF REACH OF CHILDREN.

2. Start the engine.

- The DC receptacle may be used while theAC power is in use.

- An overload DC circuit will trip the DC circuit protector. If this happens, wait a few minute before

pushing in the circuit protector to resume operation.

WARNING!

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Low oil alarm system.

The Low Oil alarm system is designed to prevent engine damage caused by an insufficient amount

of oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, the Low oil alarm

system will automatically shut down the engine (the engine switch will remain in the ON position).

7. Stopping the engine

To stop the engine in an emergency, turn the engine switch to the OFF position.

IN NORMAL USE:

1. Switch off the connected equipment and pull the inserted plug.

2. Turn the engine switch to the OFF position.

3. Turn the cap lever fully counterclockwise to the "OFF" position.

Be sure the fuel cap lever, choke and the engine switch are "OFF" when stopping, transporting

and/or storing the generator.

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8. Maintenance

The purpose of the maintenance and adjustment schedule is to keep the generator in the best

operating condition.

- Shut off the engine before performing any maintenance. If the engine must

be run, make sure the area is well ventilated. The exhaust contains

poisonous carbon monoxide gas.

- Use genuine parts or their equivalent. The use of replacement parts which

are not of equivalent quality may damage the generator.

300

very

year

hrs

(2)

(3)

100

very

month

hrs

very

month

hrs

irst

month

hrs

Each

use

Regular service period

Engine oil

Air cleaner

Spark plug

Spark arrester

Fuel sediment cup

Valve clearance

Fuel tank and strainer

Fuel line

Check

Change

Check

Clean

Clean-adjust

Clean

Check

Check-adjust

Clean

Check

Every 2 years (Replace if necessary)(3)

WARNING!

- Log hours of operation to determine proper maintenance.

(2) Service more frequently when used in dusty areas.

(3) These items should be serviced by an authorized dealer, unless the owner has the proper tools

and is mechanically proficient.

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1. C .hanging oil

- Drain the oil while the engine is still warm to assure rapid and complete

draining.

- Make sure to turn the engine switch and the fuel cap lever OFF before

draining.

1. Loosen the cover screw and remove the left side maintenance cover.

2. Remove the oil filler cap.

3. Drain dirty oil into a container thoroughly.

4. Refill with the recommended oil, and check the oil level.

5. Reinstall the left side maintenance cover and tighten the cover screw securely.

CAUTION!

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Dipstick

Upper limit

Lower limit

2.A .ir cleaner service

- Do not use gasoline or low flash point solvents for cleaning. They are

flammable and explosive under certain conditions.

1. Open the left side maintenance cover.

2. Unsnap the clips, remove the air cleaner cover.

3. Foam element:

Remove the foam element from the air cleaner cover.

Wash the foam element in a solution of household detergent and warm water, then rinse

thoroughly, or wash in nonflammable or high flashopoint solvent. Allow the foam element to dry

thoroughly.

Soak the foam element in clean engine oil and squeeze out the excess oil. The engine will

smoke during initial startup if too much oil is left in the foam element.

Reinstall the foam element to the air cleaner cover.

4. Paper element: If the paper element is dirty, replace it with a new one. Do not clean the paper

element.

5. Reinstall the air cleaner cover.

6. Close and latch the left side maintenance cover.

WARNING!

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3. S .

park plug service

4 Fuel sediment cup service TI6000)

To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.

1. Remove the spark plug maintenance cover.

2. Remove the spark plug cap.

3.Clean any dirt from around the spark plug base.

4.Use the wrench to remove the spark plug.

Gasoline is extremely flammable and explosive under certain conditions. Do not smoke or allow

flames or sparks in the area.

The filter prevents dirt or water which may be in the fuel tank from entering the carburetor. If the

engine has not been run for a long time, the filter should be cleaned.

1. Turn the engine switch to the STOP position.

2. Turn the fuel valve lever to the OFF position.

3. Open the left side maintenance cover.

4. Clean the sediment cup in nonflammable or high flash point solvent.

5. Reassemble the sediment cup. Tighten securely.

6. Close and latch the left side maintenance cover.

5. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark

plug with a wire brush if it is to be reused.

6. Measure the plug gap with a feeler gauge. The gap should be 0 6-0 7 mm. Correct as necessary

by carefully bending the side electrode

7. Install the spark plug carefully, by hand, to avoid cross-threading.

8. After a new spark plug has been seated by hand, it should be tightened 1/2 turn with a wrench to

compress its washer. If a used plug is being reinstalled, it should only require 1/8 to 1/4 turn after

being seated.

9. Reinstall the spark plug cap on the spark plug securely.

10. Reinstall the spark plug maintenance cover.

The spark plug must be securely tightened. An improperly tightened plug

can become very hot and possibly damage the generator.

Never use a spark plug with an improper heat range.

- Never use a spark plug without damping resistance, or it will cause no AC

output.

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Spark plug wrench

Spark plug lover

0,6 - 0,7 мм

CAUTION!

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WARNING!

5. Spark arrester maintenance.

- If the generator has been running, the muffler will be very hot.Allow it to cool

before proceeding.

1. Remove the four screws, and remove the muffler protector.

2. Remove the four bolts, and remove the muffler, and the muffler gasket.

3. Check the muffler gasket replace if damaged. Reinstall the muffler gasket, the muffler and the

muffler protector in the reverse order of removal.

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Spark arrester

Back cover

8. Transporting & storage

To prevent fuel spillage when transporting or during temporary storage, the generator should be

secured upright in its normal operating position, with the engine swith OFF. Turn the cap lever fully

counterclockwise to the "OFF" position.

When transporting the generator:

- Do not overfill the tank.

Do not operate the generator while it is on a vehicle.

Do not drive on a rough road for an extended period with the generator on

board, if you must transport the generator on a rough road, drain the fuel

from the generator beforehand.

Before storing the unit for an extended period:

- Be sure the storage area is free of excessive humidity and dust. Drain out

the fuel completely.

WARNING!

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. Drain all gasoline from the fuel tank into an approved gasoline container.

. Turn the engine switch ON, and loosen the carburetor drain screw and drain the gasoline from the

carburetor into a suitable container.

3. Turn the engine switch to the OFF position, and tighten the drain screw securely.

4. Change the engine oil.

5. Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder. Crank

the engine several revolutions to distribute the oil, then reinstall the spark plug.

6. Slowly pull the starter grip until resistance is felt. At this point, the piston is coming up on its

compression stroke and both the intake and exhaust valves are closed. Storing the engine in this

position will help to protect it from internal corrosion.

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Drain

plug

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Fubag TI 3000 User manual