FujiFilm PL-G.MAX User manual

OPERATION MANUAL
FUJI PIPELINE AND CABLE LOCATOR
PL-G.MAX

INTRODUCTION..............................................1
TESTING AND MAINTENANCE......................2
1. COMPONENT
Component ................................................. 4
Optional Accessories .................................. 5
2. EQUIPMENT
2-1 Transmitter
2-1-1 Main Unit ................................................ 6
2-1-2 Operation Panel ...................................... 6
2-1-3 Display Screen ........................................ 7
2-1-4 Replacement of Battery............................ 8
2-2 Receiver
2-2-1 Main Unit ................................................ 9
2-2-2 Operation Panel ...................................... 9
2-2-3 Display Screen ...................................... 10
2-2-4 Replacement of Battery ..........................13
3. PRINCIPLE AND USAGE
3-1 Principle of Operation .......................... 14
3-2 Proper use of Direct & Induction Mode ..... 15
3-3 Proper use of Frequency ..................... 16
3-4 How to cancel Auto Power OFF .......... 17
4. INSTALLATION OF TRANSMITTER
4-1 Direct Mode
4-1-1 Transmitter Main Unit ........................... 18
4-1-2 Installation in Loop Mode (option use).... 20
4-1-3 Detection by External Coil (option use) .. 21
4-2 Induction Mode.......................................... 22
5. OPERATION OF RECEIVER
5-1 Measurement mode & Operational procedure
5-1-1 Measurement Mode .............................. 23
5-1-2 Operational procedure of receiver.......... 23
5-2 Display screen & Measuring method of Receiver
5-2-1 Maximum & Bar & Sonde Mode............. 24
5-2-2 Pipe Axis Display.................................... 26
5-2-3 Continuous Depth Measurement............ 27
5-2-4 Pull up Measurement ............................ 28
Bluetooth Depth & Data Collection................ 29
5-2-5 Transverse Depth Measurement ............ 30
5-2-6 Detection by Sonde ............................... 31
5-2-7 Radio Mode ........................................... 32
5-2-8 AC/CP Mode ......................................... 33
6. OPERATION IN EACH SITE SITUATION
6-1 Detection by Induction Mode
6-1-1 With 2 surveyor ........................................ 34
6-1-2 With 1 surveyor ........................................ 36
6-2 Depth and current of close parallel pipes...... 37
6-3 Detection of parallel pipes in close proximity. 38
6-4 Measuring depth near end or bend of pipeline40
6-5 Confirmation of burial depth of pipeline......... 40
6-6 Detection of Elbow’s, T’s and bends in pipe.. 41
6-7 Detection of branch pipes.............................. 42
6-8 Crash barrier and curbstones are nearby...... 43
6-9 Congested pipes............................................ 44
6-10 Near electric power substation .................... 45
6-11 Near buildings ............................................ 45
6-12 Intersection ................................................ 46
6-13 Rail track side ............................................ 46
6-14 Subway passing under buried pipe.............. 47
6-15 Plumbing in factory .................................... 47
6-16 Reinforcement bars in pavement ............... 47
7. TROUBLESHOOTING ............................. 48
8. MESSAGES DISPLAY ON LCD.............. 49
9. DETECTION PERFORMANCE ............. 50
10. SPECIFICATIONS .................................... 51
11. WARRANTY ............................................... 53
INDEX

- 1 -
INTRODUCTION
Welcome Message
Applications
The Fuji Tecom PL-G MAX Pipeline and Cable locator can be used to detect all continuous underground metallic
cables, pipes, electric lines, and metallic water pipelines.
Thank you very much for purchasing the Fuji Tecom PL-G MAX Pipeline Locator.
It is highly recommended that you read this instruction manual to ensure safe and
effective operation of the locator.
This instruction manual will go over the many features of the Fuji Tecom PL-G Max,
along with recommended approaches in locating pipes in different scenarios.

- 2 -
Testing and Maintenance of Fuji Tecom Pipe Locators
This document details the recommended testing procedures for preventative maintenance and troubleshooting opera-
tions of Fuji Tecom Pipe Locators.
We recommend performing this procedure on a weekly basis, or prior to use if the tool has not been checked within the
recommended weekly basis.
Test Procedures
*Test results should be retained in a log book.
1. Set up a test location, with a known underground facility
2. Ensure you put fresh batteries in transmitter and receiver before conducting tests.
3. Examine all old batteries when replacing with new batteries for evidence of leakage
4. Put a permanent mark for transmitter location for initial test and all subsequent tests
5. Turn transmitter on and place over underground facility with correct orientation
6. Precise placement and orientation of the transmitter is necessary to repeat test results
7. Permanently mark 2-3 set distances from the transmitter (approx.. 20 feet apart) where readings will be taken
with the receiver, for initial test and all subsequent tests
8. Using the receiver go to first marked receiver location on underground facility, place the footplate of the re-
ceiver on the ground over centerline of underground facility
9. Take a depth reading by pressing depth button, wait for prompt to pull up. With on foot on footplate, pull re-
ceiver upwards extending the slide pipe fully.
10. Allow receiver to compute the values
11. With the depth displayed, record all required information including, Depth, sensitivity and Current Measure-
ment
12. Repeat at other pre-marked locations
13. Repeat steps 5-10 using locate tools additional frequencies by first changing the frequency on transmitter and
then the receiver.
14. The locate tool should be tagged and sent in for service and calibration if a change is identified in the following
readings.
Test Results
•Any Location change in the (X?Y orientation, or left or right over the test line) the Receiver should consistently
read a maximum reading indication when directly above or on the test points
•Depth reading of +or – 10% ( Z orientation or depth of test line)
•Sensitivity readings at the receiver are a function of output from the transmitter (it tells you if the transmitter is
working properly). To test and confirm repeatability of sensitivity, the transmitter must be precisely placed in
the exact location and orientation as of where the original test data was documented. Sensitivity reading may
vary depending on the placement of the transmitter. The distance from the receiver to the transmitter will also
vary significantly if the receiver is not precisely at the same location and orientation as the original test data
points. Battery strength may affect sensitivity to some degree.
•Current Measurement readings at the receiver are a function of reception of the signal from the pipeline.
The current measurement indication changes when moving along the test line away from the transmitter.
Orientation of the transmitter to the receiver will change the current response. Distance from the transmitter
to the receiver will change the current measurement. To replicate original test readings, precise placement of
both transmitter and receiver is required.
Good Practices
•Remove batteries if the tool will not be used for extended periods of time
•Keep the tool in clean condition and specifically avoid metallic dust.

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Troubleshooting known errors that may occur
“Push Down” is displayed when the receiver is at center of the line and the depth button pressed. This may indicate
the footplate assembly has unthreaded, so check and screw it tight if it has become loose. Another possible cause is
due to a dirty optic sensor. This will prevent the receiver from being able to read the position of the slide pipe
“Over Current” is displayed on the transmitter. This issue may stem from multiple issues, but this transmitter is not
working to manufacturer specs.
Difficult to extend and depress slide pipe. The slide pipe should move freely, with minimal resistance and noise. Be
sure to continually clean slide pipe of moisture and debris, to keep it from jamming up and bringing dust, dirt and water
inside the housing of the receiver.
Acid Damage. When changing batteries always check that battery compartments are free of dirt, moisture and acid
damage. All batteries and equipment should be taken inside during cold temperatures and you should never heat up
cold batteries. Monitoring of the battery housing for traces of acid damage can help avoid serious damage, if an issue
arises see below for “leaking Battery Procedure”
Weak Signal. This issue can occur in the transmitter or receiver and will be noticed during the testing by comparing it
to previous values recorded. If a drastic change is noticed in location, depth or current measurement or sensitivity are
found, the locate tool should be tagged and sent in for service / calibration.
If any of the above problems occur ensure that the locate tool is tagged and sent in for service/calibration.
Leaking Battery Procedure
Whenever replacing batteries, thoroughly examine dead or low batteries for evidence of leakage. Look in battery
compartments and look for evidence of residue. Do not put new batteries in transmitter or receiver if any residue is
observed. In the event of leaking batteries, remove them to reduce further damage.
If an incident has occurred:
1. Remove batteries. Do not replace with new batteries.
2. Neutralize and clan battery compartment with baking soda, 3-4 tablespoons in battery compartment.
3. Close battery compartment and shake
4. Open battery compartment shake out any excess baking soda and clean battery terminals with soft brush
5. The locate tool should be sent in for service/calibration after this procedure is complete.
Wet Locate Tool Procedure
Receiver
1. Remove the battery pack
2. Extend slide pipe fully out and towel off any moisture
3. Lay receiver on its side, in a warm dry environment
4. Do not place in close proximity of a heat source
5. Do not stand it right side up, or upside down, as any condensation may migrate to the circuit boards in the
head or the top of the receiver
Transmitter:
1. Remove all batteries and towel out any moisture in the battery compartment or anywhere else on transmitter.
2. Lay transmitter flat with battery compartment open to dry, in warm dry environment.
3. Do not place in close proximity to a heat source
4. The locate tool should be tested after drying is complete
Repair and Calibration Protocol
Prior to sending tool in for service and or calibration, call and explain issue to Fuji Pipe Locators Ltd
[phone] or [e-mail]

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COMPONENT
This instrument comes with the following components.
Please confirm all components are present with your
purchase.
Fuji Tecom takes all possible measures to ensure quality,
but if any of the components are missing, please contact
the store you bought your locator from immediately.
1. Transmitter Unit
2. Receiver Unit
3. Ground Stake (30 cm).
4. Warning Flag.
.Direct Mode Cable.
5. Direct Mode Cable
6. Soft Carrying Bag.

- 5 -
OPTIONAL ACCESSORIES
The following accessories are available for the Fuji Tecom
PL-G MAX Locator.
1. External Induction Coil and Cable.
For locating energized power lines.
2. External Coil Bar
3. External Power Supply Cable
4. Cable Drum with 50 meter cable.
For the Loop Cable Mode
5. Sonde (Small & Large)
6. Headphone
7. Soft Carrying Bag with earth function

- 6 -
EQUIPMENT
2-1 Transmitter
2-1-1 Main Unit
2-1-2 Operation Panel
①Power Switch Key (On/Off Switch)
②Loop Check Key (pg. 20)
③Frequency Selection Key.
④Output Power Control Keys.
⑤LCD
Warning Flag Holder
LCD Display
Operation Panel
Direct Mode
Connector Access
External Power
Connector Access
Battery Case Cover Access

- 7 -
EQUIPMENT
⑥ Direct Mode Receptacle & External Inductive
Clamp
⑦ External Power Receptacle to 12 Volt Supply
NOTE: plugging into the direct mode receptacle will
cause the transmitter to automatically switch to
direct mode “DIR”.
2-1-3 TRANSMITTER DISPLAY
Transmitter output automatically goes from Inductive Mode
“IND” to Direct Mode “DIR” when direct Mode Receptacle is
being used, as shown in the images to the left.
Displays frequencies of choice.
Induction Mode : 83kHz or 27kHz.
Direct Mode : 83kHz or 27kHz or 8kHz or MIX.
MIX means the simultaneous
output of 83kHz, 27kHz and 8kHz.
Output Mode Display.
IND = Induction Mode.
DIR = Direct Mode.
Displays power source shown as:-
= Internal D Size Residual Battery Condition.
= External 12 volt Power Supply
Output Level in 8 steps from 0 to 7.
Output Power Condition in the Direct Mode.
⚫Output Power Supply Value: 0.00 to 999 mA
.
The transmitter has an Auto OFF Function that
shuts down after One Hour.
To turn on “Continuous”, hold down the Frequency key and turn on
the transmitter. Keep holding the Frequency key until “Continuous”
appears on the screen.
When you turn off the transmitter, the tool will default back to the
auto-off setting.

- 8 -
EQUIPMENT
2-1-4 Replacement of Battery
When the battery indication displayed on the LCD is reduced to
Zero, replace “ALL”batteries.
■How to change the batteries.
NOTE: Confirm the polarity of battery when the batteries
are mounted in the Battery Case.
The residual power is
indicated on the LCD.
OK.
Change batteries