Fujitsu M255XK Installation and operation manual

M255XK
51
;4"
Mini-Flexible
Disk
Drive
Customer
Engineering
Manual
FUJITSU
TS021-013087
...
01
70221
Rev.
A


REVISION RECORD
Edition
Date
Published Revised
Contents
01
April 1987 Initial
Fujitsu
America
Release
Direct
your
comments
on
this
publication
to:
FUJITSU AMERICA,
INC.
3055 Orchard Drive
San
Jose,
CA
95134 USA
TEL: (408) 432-1300
FAX: (408) 432-1318
TLX: 230-176207
TWX:
(910) 338-2193
The
contents
of
this
manual
are
subject
to
change
without
prior
notice.
Copyright 1987 FUJITSU AMERICA, INC.
All
Rights
Reserved
ii
TS-021-013087
•••
01
70221
Rev.
A

LIST
OF PAGES
WITH
REVISION
LEVEL
Page
Rev
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Page
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Page
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Page
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Cover
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vii
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4-8 01 5-8
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TS-021-013087
•••
01
iii

SECTION 1 INTRODUCTION
1.1 Scope
1.2 General Description
1.3 Key
Features
•
TABLE OF CONTENTS
1.4
Options and Accessories
SECTION 2 SPECIFlCATIONS
Physical Dimension
Storage
Capacity
•
Disk Mechanism
Track Access Mechanism
INDEX
Pulse.
• • • • •
Read/Write
Head and Track Specifications
Power
Requirements
Environmental Conditions
Reliability
Regulatory Agency
Certification
Write
Protect
Mechanism
Page
1-1
1-1
1-2
1-3
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12 I/o Signal
Interface
..
2-1
2-2
2-2
2-3
2~3
2-4
2-4
2-5
2-5
2-6
2-6
2-6
SECTION 3 Tl-EORV
OF
OPERATIONS
3.1
3.2
3.3
Construction
and Functions
3.1.1
Frame
Assembly • • • • • • •
3.1.2 Door Opening/Closing and Disk Clamp Mechanism
3.1.3 Spindle Mechanism • •
3.1.4
Read/Write
Head and
Carriage
3.1.5 Seek Mechanism
3.1.6 Write
Protect
Detection
•
3.1.7
Track
00
Detection
3.1.8 Index
Detection
•
3.1.9
Diskette
Inserted
Detection
3.1.10 Head Load Mechanism
3.1.11 Door Lock Mechanism
Circuit
Operations
•
3.2.1
Read/Write
Circuits
•
3.2.2
Control
Circuits
3.2.3 Spindle Motor
Test
Points
3.3.1 TP1 and TP2
Pre-Amp
•
3.3.2 TP3 Ground •
3.3.3 TP4 and TP5 Di
fferential
Amp
3.3.4 TP6
Erase
Gate
3.3.5 TP7
Track
00 Sensor
iv
3-1
3-2
3-2
3-2
3-2
3-3
3-3
3-3
3-3
3-4
3-4
3-4
3-4
3-4
3-8
3-10
3-11
3-11
3-12
3-12
3-12
3-13
TS-DZI-OIJ087
•••
01

TABLE OF CONTENTS
SECTION 4 MAINTENANCE
4.1 Periodic Maintenance
4.1.1 Inspection and Adjustment
Items
•
4.1.2 Field Replaceable Items
4.1.3 Tools Required
for
Maintenance
4.2 Maintenance
Precautions
4.2.1 Screw Torque
4.2.2 Screw Lock
4.2.3 Handling Connectors
4.2.4 Additional Maintenance
Precautions
4.3 -Head
Cleaning.
4.4 Inspection and Adjustment Procedures
4.4.1
Collet
Assembly
Centering
Adjustment
4.4.2 Bail Inspection and Adjustment
4.4.3 Disk-in Sensor Inspection
4.4.4 Write
Protect
Sensor
4.4.5 Disk
Rotational
Speed
4.4.6 Head
Contact
Inspection and Adjustment
4.4.7 Asymmetry
4.4.B Read Level
4.4.9 Resolution
4.4.10 T
rack
Alignment
4.4.11 Track 00 Sensor Inspection and Adjustment
4.4.12 Index Burst Timing Inspection and Adjustment •
4.4.13 Head Load Inspection and Adjustment •
4.4.14 Door Lock Inspection
4.5 Removal and
Replacement
Procedures
4.5.1 Head
Carriage
Replacement
•
4.5.2 Stepping Motor and
Steel
Band
Replacement
4.5.3 Spindle Motor
Replacement
•
4.5.4
Collet
Assembly
Replacement
4.5.5 Sensor Block
Replacement
4.5.6 Main
Circuit
Card
Replacement
4.5.7 Write
Protect
Sensor
Replacement
4.5.8 Bezel
Replacement
•
4.5.9
Front
Lever
Replacement
4.5.10 Clamp
Cam
Replacement
4.5.11 Head Load
Replacement
4.5.12 Door Lock Solenoid
Replacement
•
SECTION 5 MAINTENANCE DRAWINGS AND PARTS
LISTS
5.1 Construction •
5.2
Structural
Parts
Listing
5.3 Screws and Washers
5.4 Main
Circuit
Card
Components •
5-5
Circuit
Card
Layout and Schematic Diagrams •
TS-017-082786
•••
01
v
'.
Page
4-1
4-1
4-1
4-2
4-3
4-3
4-3
4-4
4-4
4-8
4:"9
4-9
4-10
4-11
4-12
4-13
4-13
4-15
4-16
4-17
4-18
4-20
4-22
4-24
4-26
4-27
4-27
4-31
4-32
4-33
4-33
4-34
4-35
4-35
4-35
4-36
4-37
4-38
5-1
5-7
5-9
5-10
5-14

FIGURE
2-1
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
4-1A
4-1B
4-1C
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17
4-18
4-19
4-20
4-21
4-22
4-23
4-24
4-25
4-26
4-27
LIST
OF
ILLUSTRATIONS
External Outline Drawing of Disk Drive
Overall Block Diagram • • •
Tunnel Erase Type Read/Write Head
Read/Write
Circuits
•
Typical Read
Circuit
Waveforms
Typical Write
Circuit
Waveforms •
Control Circui
ts
•
Typical Stepping Motor Control
Circuit
Waveforms
Location
of
Connectors and
Test
Points
TP1/TP2 Typical Pre-Amp Waveform • •
TP4/TP5 Typical
Differential
Amp Waveform
TP6 Typical Erase
Gate
Waveform
TP7 Track 00
Detect
Waveform
M2553K/54K Revision 2
Circuit
Card
-
Jumper
Locations
M2553K Revision 3
Circuit
Card
-
Jumper
Locations
M2552K Revision 1
Circuit
Card
-
Jumper
Locations
Disk Drive
Orientation
During Maintenance
Collet
Shaft
Adjustment •
Bail Height Adjustment
Bail Adjustment
Write
Protect
Sensor
Head
Contact
Inspection •
Asymmetry Measurement • •
Average Read Level Measurement (2F)
Resolution Measurement •
Lobe
Pattern
for
Track Alignment
Track Alignment Adjustment •
Track 00 Sensor Adjustment
Index Burst Timing
Index Sensor Adjustment •
Head Load SignalllAII
Head Load Signal
IIBII
Head Load Adjustment Screw
Head Unload Signal
II
All
Head Unload Signal
liB"
Door Lock Solenoid
Activated
Door Lock Solenoid
Deactivated
Head
Carriage
Assembly
Replacement
Head Cable Routing •
Clamp
Cam
Assembly
Head Load Height Adjustment
Door Lock Solenoid
.
Page
.2-1
3-1
3-2
3-5
3-6
3-7
3-9
3-10
3-11
3-12
3-12
3-12
3-13
4-4
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-14
4-15
4-16
4-17
4-18
4-19
4-21
4-22
4-23
4-24
4-24
4-25
4-25
4-25
4-26
4-26
4-28
4-29
4-36
4-37
4-38
vi TS-017-082786
•••
01

FIGURE
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-9
5-10
TABLE
LIST
OF
ILLUSTRATIONS (Continued)
Top View
of
Disk Drive (View 1)
Top View
of
Disk Drive (View
2)
Bottom
View
of
Disk Drive
Rear
View
of
M255XK
Exploded View Drawing
M2552K Revision 1
Circuit
Card
Layout
M2553/54K Revision 2
Circuit
Card
Layout
•
M2553 Revision 3
Circuit
Card
Layout
•
Interconnec
t
Diagram
M2552K Revision 1
Schematic
Drawing
M2553/54K Revision 2
Schematic
Drawing
M2553K Revision 3
Schematic
Drawing
UST
OF
TABLES
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
MFM
Recording
Storage
Capacity
Disk Mechanism
Track
Access
Mechanism
INDEX
Pulse.
• • • • •
Read/Write
Head and
Track
Specifications
Power
Supply
Requirements
Environmental
Conditions
Reliabili
ty
Regulatory
Agency
Certification
Interface
Signal -Pin Designation
4-1
Inspection and
Adjustment
Items
4-2
Field
Replaceable
Items
4-3
Maintenance
Tools
4-4
Screw
Size and Torque
•••••••
4-5A M2553K/54K Revision 2
Circuit
Card
Jumper
Definitions
4-5B M2553K Revision 3
Circuit
Card
Jumper
Definitions
4-5C
M2552K Revision 1
Circuit
Card
Jumper
Definitions
5-1 M255XK Assembly
Chart
5-2
Listing
of
Structural
Parts
•
5-3
Listing
of
Screws and Washers • •
5-4
Listing
of
Main
Circuit
Card
Components
TS-017-082786
•••
01 vii
Page
5-2
5-3
5-4
5-5
5-6
5-15
5-16
5-17
5-18
5-17
5-19
5-21
Page
2-2
2-2
2-3
2-3
2-4
2-4
2-5
2-5
2-6
2-6
4-1
4-2
4-2
4-3
4-5
4-6
4-7
5-1
5-7
5-9
5-10

1.1
SCOPE
SECTION 1
INTRODUCTION
This manual explains
the
service
procedures
for
the
FUJITSU M255XK Family of
51"
Mini Flexible Disk Drives.
This Section gives
an
overview
of
the
Disk Drives.
Section 2 provides
specifications.
Section 3 explains
the
drive's operations
Section 4
details
maintenance
procedures
Section 5 contains
parts
lists
and mechanical and
schematic
drawings.
1.2
GEI\ERAL DESCRIPTION
M255XK disk drives
offer
superior
performance,
reliability
and
construction
in
Half-Height
5i" Flexible Disk Drive technology.
Industry
standard
51"
(130mm)
diskettes
are
used
as
the
storage
medium. These
drives have an independently addressed Read/Write head
for
each
side
of
the
diskette.
FM (Frequency Modulation)
or
MFM
(Modified Frequency Modulation) recording
methods
are
acceptable.
There
are
three
Models in
the
M255XK Family:
M2552K -This model
records
5,922 flux transitions
per
il1ch
and has a
per
disk
unformatted
storage
capacity
of
1 Mbyte
with
MFM
Encoding
or
500
Kbytes with
FM
Encoding.
With a 16
sector
format
(256
bytes
per
sector),
the
M2552K
emulates
a
double density/double sided, 96
track
per
inch
51"
industry
standard
disk drive.
M255JK -This model
records
9,646 flux transitions
per
inch and has a
per
disk
unformatted
storage
capacity
of
1.604 Mbytes with
MFM
Encording
or
802 Kbytes with FM'Encording.
With a 15
sector
format
(512
bytes
per
sector)
the
M2553K
emulates
a
double density/double sided, 96
track
per
inch (1.2 MByte) industry
standard
51" disk drive.
M2554K -This model
has
a host
system
controlled
interface
line (pin-2)
that
allows
operation
at
either
300 RPM,
or
360 RPM.
TS-021-013087
•••
01 1-1

M2554K (Continued)
When
set
at
300 RPM
the
M2554K
records
5,922 flux
transistions
per
inch (similar
to
a M2552K) and
has
a
per
disk
unformatted
storage
capacity
of
1 Mbyte with
MFM
Encording
or
500
Kbytes
with
FM
Encording.
When
set
at
360 RPM,
the
M2554K
records
9646 flux
transitions
per
inch (similar
to
the
M2553K). and
has
a
per
disk
unformatted
storage
capacity
of
1.604
Mbytes
with
MFM
Encording
or
802
Kbytes
with
FM
Encoding.
With
MFM
recording
methods,
the
data
transfer
rate
is:
M2552K -250 Kbi
ts
per
second
M2553K -500 Kbi
ts
per
second
M2554K -250
Kbits
per
second
at
300 RPM
-500
Kbits
per
second
at
360 RPM
Spindle
motor
speed
is:
M2552K 300 RPM
M2553K -360 RPM
M2554K -Host
system
selected
(via an
interface
signal line)
for
300
or
360 RPM
On all Models,
Track
density is 96 TPI and
there
ere
80 cylinders/160
tracks
per
disk.
Track
to
track
access
time
is 3 milliseconds, plus a 15 millisecond
settling
time.
Average
access
time,
including
settling
time,
is 94 milliseconds.
Except
for
the
di
fferences
.listedabove,
performance
of
the
units
is
identical.
Refer
to
the
M255XK
Product
Description Manual
for
an
overview
of
the
M2552K,
M2553K, and M2554K Mini
Flexible
Disk Drives.
1.3
KEY FEATURES
o
Half-Height
(1.625 inches)
o Industry
standard
flexible disk drive mounting
o Industry
standard
flexible disk drive
interface
o
Vertical
clamping mechanism
o
Up
to
1.604 Mbytes
of
unformatted
storage
capacity
o The M2554K may be
set
by
the
host
computer
to
function
as
a
1.6
Mbyte
or
1.0
Mbyte
capacity
disk drive (allowing a single
source
for two
products)
o High quality and
reliability
o FUJITSU AMERICA
support
1-2 TS-021-013087
•••
01

1.4
OPTIONS AND ACCESSORIES
o
Automatic
Diskette
Eject
Ejects
the
diskettes
from
the
disk drive, when
the
door
lever
is
released.
The disk drive is
set
to
the
Not
Ready
State
(when
the
diskette
is
ejected).
o Head Load Solenoid
Allows
the
host
system
to
Load/Unload
the
Read/Write
heads
in
the
disk
drive via an
interface
signal line.
o
Auto-Rezero
Rotates
the
diskette
(to full speed) and
retracts
the
Read/Write
heads
to
Track
00, whenever power is turned-on.
o Door Lock
Allows
the
door
lever
to be locked,
to
prevent
media
removal,
when
the
drive is
selected
or
when
In
Use is
selected.
o Door Switch
Allows
the
Ready signal
to
be
active
whenever
the
door is closd
regardless
of
Drive
Selection.
TS-021-0l3087
•••
01
1-3


2.1 PHYSICAL
DIMENSIONS
SECTION 2
SPECIFICATIONS
Refer
to
the
following drawing (Figure 2-1).
Height:
With
Bezel
= 1.65
~0.02
inches (42
~0.5mm)
Without
Bezel
= 1.62
~
0.02 inches (41
~
0.5mm)
Width: With Bezel =
5.B3
~0.02
inches (l4B
~0.5mm)
Without
Bezel
= 5.75
~0.02
inches (146
~0.5mm)
Depth*:
With Bezel = B.19
~0.02
inches
(20B
~0.5mm)
Without
Bezel
=
B.OO
~0.02
inches (203
~0.5mm)
* Without
power
or
interface
cable
connector
Weight: 3.10 pounds (1.2 Kg) maximum
Signal
Power
1.6"
(41mm)
10
Connector
Connector
.5.5" (139.7mm)
•
(JOmm)
0>0>
\ S.7S"
(l46mm)
I
\ 1.8"
10.06
1.6" /
1\
(45.5mm) (40mm) I
r·\L_~
..
_}
...
V:
......
\L.-l.J/]
,
'~
..
, .
. .
, .
,
..
' PCB ·
·
I
•
"'N
= = : ·
I
....
_;
:
NN
....
c
ClCl
NV,
3 3
3 3
~~
,
• I
:.--"'~
• I
....
___________
..J
11
5.82"
(~48.0mm)
/
1.S"
1.9"
'/
r
(J8mm)'
(47mm) I/
Figure 2-1 External Outline Drawing
of
Disk Drive
TS-021-0130B7
•••
01 2-1
o
::
~
II)
-
o
...
2:
II

2.2 STORAGE CAPACITY
Table 2-1
MFM
Recording
Storage
Capacity*
300 RPM 360 RPM
MODEL NUMBER M2552K M2553K M2554K M2554K
UNFORMATTED:
Each
Diskette
1.000MB 1.604MB 1.000MB 1.604MB
Each
Track
6.25KB 1O.416KB 6.25KB 10.416KB
16-SECTOR FORMAT
Each
Diskette
655.36KB -655.36KB -
Each
Track
4.096KB -4.096KB -
Each
Sector
256 Bytes -
256·
Bytes -
FORMATTED
15-Sectors
Each
Diskette
-1.229MB -1.229MB
Each
Track
-7.680KB -7.680KB
Each
Sector
-512 Bytes -512 Bytes
BITS
PER
INCH 5922 9646 5922 9646
TRACKS
PER
INCH 96TPI 96TPI 96TPI 96TPI
I OF TRACKS 160 160 160 160
I OF CYLINDERS 80
80
80 80
TRANSFER RATE 250KBS 500KBS 250KBS 500KBS
* =One-half
the
given Storage
Capacity
values with
FM
Encoding.
2.3 DISK MECHANISM
Table 2-2 Disk Mechanism
300 RPM 360 RPM
MODEL NUMBER M2552K M2553K M2554K M2554K
SPINDLE SPEED 300
RPM
360 RPM 300 RPM 360 RPM
AVERAGE LATENCY
TIME
100 msec 83.3 msec 100 msec 83.3 msec
SPEED VARIATION ='1.5% Maximum Long
Term
& Instantaneous
ROTATIONAL CONTROL
AC
Tachometer
Controlled Frequency Servo
SPINDLE MOTOR TYPE
Direct
Drive DC Brushless Motor
SPINDLE START
TIME
400 milliseconds maximum
TS"()21-D1JOB7
•••
01

2.4 TRACK ACCESS MECHANISM
Table 2-3 Track Access Mechanism
STEPS
PER
TRACK 1
step
ACCESS
TIME
Track
to
Track 3 msec
(Without
settling
time)
Average (Inner-track)
94
msec
(With
settling
time)
POSITIONING ACCURACY Within
.:t
20
micrometers
at
96 TPI (Track 32),
using a Standard
Test
Diskette
at
740 F (230
C)
.:t20
at
40-60% Relative Humidity
HEAD SETTLING
TIME
15 milliseconds maximum, does not include
track
access
time
HEAD CARRIAGE
DRIVE
4-Phase
Stepper
Motor and
Steel
Belt
TRACK 00 DETECTION LED and
Photo-transistor
Detection
Mechanical stop on
head
carriage
2.5 INDEX PULSE
Table 2-4 INDEX Pulse
INDEX DURATION 1
to
8 milliseconds (use
the
leading edge)
TIME
BETWEEN INDEX 200.00 milliseconds
.:t
1.5%
at
300 RPM
PULSES 166.67 milliseconds
.:t
1.5%
at
360 RPM
INDEX ACCURACY 200.:t 150 microseconds from
the
beginning
of
the
INDEX hole on a
standard
test
disket
te
FIRST INDEX PULSE 400 millisecond nominal
after
Motor
Start
NUMBER
OF
PULSES One (1) INDEX Pulse
per
disk revolution
INDEX DETECTION
LED
and
Photo-transistor
TS-021-013087
•••
01
2-3

2.6
READ/WRITE .-EAD AND TRACK SPECIFICA
nONS
Table 2-5 Read/Write Head and
Track
Specifications
TYPE OF R/W HEAD Gimbal supported with Tunnel Erase
NUv1BER
OF
R/W HEADS
Two
(one on
each
side
of
the
Diskette)
R/W HEAD TRACK
WIDTH
0.165mm
standard
0.155 !:
0.0l5mm
after
Tunnel Erase:
ERASE HEAD
WIDTH
0.095mm
standard
WRITE/READ -ERASE GAP 0.85 !:0.05mm -M2552K
0.58 !:0.05mm -M2553K and M2554K
WRITE/READ GAP AZIMUTH O!: 26' -M2552K
Standard
Test
Diskette
o!:18' -M2553K and M2554K
TRACK RADIUS (Maximum)
Track 00 (External Lap): 57.150mm Side 0
55.033mm Side 1
Track 79 (Internal Lap): 36.248mm Side 0
34.131mm Side 1
2.7 POWER REQUIREMENTS
Table
2-6
Power
Supply Requirements
+12
VOLTS
DC !:5% allowable variance during
read/write
operations and !:10%
at
other
times
200 millivolt maximum
peak-to-peak
ripple voltage
(including noise spikes)
0.22 Amperes average
current
draw
0.60
Amperes
maximum
average
current
draw
0.90 Amperes peak
current
draw (Spindle Motor
start-up)
0.07 Amperes maximum
current
draw (Spindle Motor idle)
+5
VOLTS
DC !:5% allowable variance .
100 millivolt maximum
peak-to-peak
ripple voltage.
(including noise spikes) -
0.29 Amperes average
current
draw
0.33 Amperes maximum
current
draw (Spindle Motor idle)
0.50 Amperes maximum
average
current
draw (standby mode)
0.60 Amperes maximum
average
current
draw (operating)
2-4 TS-021-013087
•••
01

2.8 ENVIRONMENTAL CONDITIONS
Table 2-7 Environmental Conditions
OPERATING STORAGE TRANSPORT*
Ambient
Temperature
39
to
1150 F -7.6
to
1400 F -40
to
1490 F
Non-condensi
ng
(4
to
46
0 C) (-22
to
600 C) (-40
to
650 C)
Temperature
Gradients 590 F/Hour Not specified 860 F/Hour
(Maximum) (150 C/Hour) (300 C/Hour)
Relative
Humidity
20
to
80%
Max. 10
to
90% Max. 5 to 95% Max.
(Maximum Wet-Bulb) 840 F 1040 F 1130F
Non-condensing (290 C) (400 C) (450 C)
Vibration Tolerance 0.50G 55Hz Not Specified 2.0G 100Hz
(Maximum) 0.25G
55
to 150HZ
Shock Tolerance lOG 10msec
(Maximum) Not Specified 40G 10msec
* Packed in designated
crates
with conditions conforming to JIS-Z0200 -Provisions
for
Correctly
Packed
Freight
Testing Methods; Level
II.
When
transport
takes
place over an extended period (such as
trans-oceanic
by
ship)
the
Storage Environmental Conditions apply.
2.9 RELIABILITY
Table 2-8 Reliability
MEAN
TIME
BETWEEN FAILURES
(MTBF) 11,000 Power-on hours, with
25%
duty
cycle
MEAN
TIME
TO REPAIR
30
Minutes Maximum
to
subassembly level
(MTTR)
PERIODIC MAINTENANCE Not required. Head Cleaning
if
necessary
PRODUCT LIFE 5
years
DISK LIFE Three
times
106
passes/track
minimum
DISKETTE INSERTIONS One
times
104 insertions minimum
DATA ERROR RATES:
Soft
Read
Error
Rate
One
per
109
bits
(with
up
to
2 re-reads)
Hard Read
Error
Rate
One
per
1012
bits
(with more
than
2
re-reads)
SEEK ERROR RATE One
per
106 seeks
TS-021-013087
•••
01
2-5

2.10 REGULATORY AGENCY CERTIFICATION
Table 2-9 Regulatory Agency
Certification
FCC
(Federal
Communications Commission) CFD 75U255X
See FCC
Statement
on inside
of
back
cover.
UL (Underwriters Laboratories)
UL
EB729-1
CSA (Canadian Standards Association) LR 60527-1
2.11 WRITE PROTECT MECHANISM
Diskette's Write
Protect
Notch is
detected
with a Light Emitting Diode (LED)
and
Photo-transistor.
2.12 I/O SIGNAL INTERFACE
Complete
I/o
control
and
data
interface
specifications
are
given in
the
M255XA
Product
Description Manual. Table 2-10 lists
the
Interface
Pin Designations.
Table 2-10
Interface
Signal -
Pin
Designation
Signal-Pin
Return-Pin
Signal Name
Direction
Number Number
HD
(Hi Density)/LSP (Speed)* Out/In 2 1
IN
USE/HEAD LOAD Input 4 3
-DRIVE SELECT 3 Input 6 5
-INDEX PULSE Output B 7
-DRIVE SELECT 0 Input 10 9
-DRIVE SELECT 1 Input 12
11
-DRIVE SELECT 2 Input 14 13
-MOTOR-ON Input 16 15
-DIRECTION SELECT Input IB 17
-STEP Input
20
19
-WRITE DATA Input
22
21
-WRITE GATE Input
24
23
-TRACK 00 Output
26 25
-WRITE PROTECT Output
2B
27
-READ DATA Output 30
29
-SIDE ONE SELECT Input 32 30
-READY/DISK CHANGE Output 34 33
* Pin 2 is unused in
the
M2552K
2-6 TS-021-0130B7
•••
01

SECTION 3
THEORY OF OPERATIONS
3.1
CONSTRUCTION AND FUNCTIONS
M255XK drives
are
constructed
with high precision
components
and assembled with
automated
techniques. This ensures
that
the
industry
standard
5i"
flexible
mylar
disk, used
as
the
recording medium,
has
the
ability
to
interchange
data
with
other
5i"
disk drives.
As with all high precision equipment, excessive shock and
vibration
must
be
avoided and only
trained
maintenance
personnel should
service
the
unit.
Refer
to
the
Overall
Block Diagram in Figure
3-1.
T5-021-013087
•••
01
!fapetic
bead
Track 00
sensor
~wi~~r---J
,---Door
lock
soleuoid
,---File
protect
sensor
r----File
protect
sensor
LED
,--Disk
IDdex
seasor
LFD
Figure
J-1
OveraD Block
Diagram
3-1

3.1.1
Frame
Assembly
The
frame
assembly is
the
skeleton on which
the
mechanisms and
circuit
boards
are
mounted. This aluminum die
cast
chassis ensures
the
drive has
the
strength,
accuracy
and expansion
ratio
required
for
stable
disk drive operations.
3.1.2 Door Opening/Closing and Disk Clamping Mechanism
The door opening/closing mechanism includes
the
clamp spring
(flat
spring),
front
lever,
and
set
arm.
The disk clamp mechanism (Collet) is moved
up
and down by
the
end
of
the
set
arm.
When a
diskette
is
inserted
and
the
front
lever
is closed,
the
collet
enters
the
opening in
the
center
of
the
disk, and presses
against
the
spindle
to
ensure
the
disk is
accurately
clamped into position.
3.1.3 Spindle Mechanism
The disk
rotating
system
is comprised
of
the
spindle and spindle motor. The
spindle
motor
is a
direct
spindle coupled
outer
rotor
type
DC brushless
motor
with
a service life
of
20,000
or
more hours
of
continuous operation. The spindle
motor
rotates
at
300 or 360 RPM and maintains a
constant
speed, even with load and
temperature
fluctuations, by using feedback signals from an AC
tachometer
built
into
the
motor.
The spindle and
collet
are
precisely aligned
to
prevent
injury
to
the
center
hole
of
the
disk and
to
allow
accurate
centering
of
the
disk. This also ensures
the
heads
and disk come into
contact
at
exactly
the
correct
location.
3.1.4
Read/Write
Head
and
Carriage
The
flat
shaped
read/write
heads
are
supported by a gimbal. The heads
straddle
the
disk and
are
mounted on
the
carriage.
The
read/write
heads
are
designed
to
obtain
maximum playback from
the
disk, with minimum head
to
disk
contact
pressure.
Refer
to
Figure 3-2. The tunnel
erase
read/write
heads have a
read/write
gap
to
record
and playback
data,
and a tunnel
erase
gap
to
trim
the
edges of
each
track
immediately
after
it
is
written.
Rea.d/Write core
_.Direc:tioa
of
disk
rotation
Erase
core
Figure 3-2 Tunnel Erase Type Read/Write Head
3-2 T5-021-013087
•••
01
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