Furman ACD-100 User manual

AC LINE VOLTAGE REGULATOR
AND
POWER CONDITIONER
AR-15
VOLTAGE
REGULATORS

ACD-100 / AC POWER DISTRIBUTION
- 2 -
SAFETY WARNING
The instructions provided here
are insufficient for completing
a working ACD 100 installation.
While the subject of attaching a
supply cable to the ACD 100 is
covered, the connection of the far end (pigtail
end) of that cable to a power source is not.
Because of the many configurations that 100
amp or larger electrical services can take and
the numerous connector types that may be
used, it is not possible to adequately describe
every situation that may be encountered.
Therefore, it is strongly recommended that
the selection of the ACD 100 supply cable,
and the connections to both ends of it, be
done by a licensed electrician who is familiar
with the available electrical service.
GENERAL
INFORMATION
Congratulations on your purchase of a Furman
ACD 100 AC Power Distro. The ACD 100 is a
compact rack mount power distribution system
that is ideal for touring PA systems, touring
musical and theatrical acts, mobile recording
facilities, on location film and video shoots, etc.
any situation where AC power must be distributed
to multiple circuits and a hard wired, built in
system is missing, inadequate, or impractical.
Use of a Power Distro is cost effective, both
in terms of the convenience it offers and the
elimination of bulky and expensive parallel
feeds and related connectors.
The ACD 100 can handle up to 100 amps of
incoming power, distributing it to five 20 amp,
120V circuits. Each circuit has a neon status
indicator that lights up when its breaker is
turned on, and a 20 amp duplex outlet on the
rear panel.
The circuit breakers used in the ACD 100 are
high inrush magnetic types designed specifically
for critical data processing and broadcast
applications where nuisance tripping cannot
be allowed. They have a pulse tolerance* of
10 times the rated current, or 200 amperes.
This makes them particularly suited for use
with power amps and other devices with high
reactance loads, since the high pulse tolerance
will keep them from tripping falsely at the instant
power is applied or on musical peaks. If a
breaker should trip, it can be reset as soon as the
overload is correctedthere is no cool down delay
time required. Temperature compensations
which aff ‘ ect fuses and inexpensive thermal
breakers are not a concern. The breakers are
of the highest industrial grade, UUCSA listed,
precise in operation and rugged in construction.
They may be used as on off switches for the five
circuits.
The ACD 100 provides basic spike and surge
suppression, with metal oxide varistors (MOV’s)
connected between the hot and neutral
conductors of each circuit. The MOV’s respond
to line derived spikes in less than a nanosecond,
clamping transient voltages to safe levels of
250V or less.
* Pulse tolerance is defined as the maximum peak current
amplitude of a single half sine wave pulse of 8 ms. duration
that will not trip the circuit breaker

AC POWER DISTRIBUTION / ACD-100
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WIRING
INSTRUCTIONS
Prior to use, the ACD 100 must be fitted with
a proper supply cable, which must then be
connected to a 100 amp power source and
disconnect. The following instructions will
guide you through the selection and connection
process. All steps should be done while the unit
is disconnected from power and is not mounted
in a rack. Begin by removing the six screws that
hold the top cover in place and put the screws
and cover aside.
1. Determine the power source: In
North America, there are generally three
possibilities: 120V single phase, 240V
single phase, or 208V three phase. The first
alternative requires only three* conductors,
but they will need to be heavy to avoid
voltage drop in the cable, making the cable
stiffer and less flexible. The second voltage
configuration is 240V, available in most
residential and some commercial sites
and requiring a four* conductor cable. The
third alternative, 3 phase, will require five*
conductors which can be lighter gauge,
but 3 phase power may not be available in
every building.
2. Select a cable and determine its
length: If the ACD 100 is installed in a
permanent or semi permanent location, it
is possible to connect it with flexible metal
jacketed conduit. However, rubber jacketed
(type S) or neoprene jacketed (type SO)
cable will usually be preferable in portable
use because of its flexibility and ease of
coiling for storage. Another possibility is
to use individual wires (such as welding
cable) bundled together every foot or two
with plastic ties. The gauge and number of
conductors depends on the supply voltage
and cable or wire bundle length. Consult
Table 1 below to select the cable type best
suited for your application:
The “Current Carrying Conductor” and
“Ground Conductor” columns give the
minimum recommended AWG size for
cable lengths of 100 feet or less. Note
that while it is acceptable for the ground
conductor to be a smaller gauge than the
current carrying conductors, many cables
have all conductors the same size. If they
are all the same size, it must be the size
specified in the table for the current carrying
conductors.
* Including ground, assuming the system neutral must
be kept separated from the safety (chassis) ground.
** Assumes three 20 amp loads on one conductor and
two 20 amp loads on the other conductor.
*** Assumes two 20 amp loads on each of the first
two conductors and one 20 amp load on the third
conductor.
# Of
Conductors
Including
Ground
Current
Carrying
Conductors
Ground
Conductors
120V 3 4 AWG 8 AWG
240V ** 4 6 AWG 10 AWG
208V 3-ph *** 5 8 AWG 12 AWG
TABLE 1, REQUIRED WIRE GAUGES

ACD-100 / AC POWER DISTRIBUTION
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The ACD 1 00’s strain relief clamp can
accommodate a cable up to 1.5 inches in
diameter. For reference, a 4 conductor, 2
AWG type S or SO portable cord’s diameter
is 1.28 inches.
If the cable is to be moved from location
to location frequently, we suggest you
make it at least a few yards longer than the
length needed for the most distant location.
This is because the’vow source end will
typically be left as “pigtails” that is, with the
outer jacket stripped off a few feet and no
connectors attached. When the electrician
makes the connection to the power source,
he or she will often cut a few inches off each
conductor to expose clean copper to assure
a reliable connection. In this way, the cable
will become slightly shorter with each use.
3. Prepare and connect the cable: The
supply cable will be connected to the ACD
100’s buss bars via terminals that secure
the individual conductors with set screws.
These can accept wires as large as 2 AWG.
Strip one end of the cable as shown in the
Strip Length drawing. When removing the
outer jacket, be careful not to nick or cut into
the insulation of the individual conductors.
When stripping the individual conductors,
be careful not, to cut through any of the
copper strands.
The individual conductors should be color
coded as follows: Green, chassis ground;
White, neutral (labeled NEU on the bussbar
block); and Black, hot no. 1 (labeled X). If
a four or five conductor cable is used, the
remaining two conductors are Red, hot no.
2 (labeled Y) and Blue (sometimes Orange),
hot no. 3 (labeled Z).
After threading the cable end through the
strain relief clamp, connect the stripped
conductors to the buss bar block. Be sure to
put each wire in the lower part of its terminal,
so that it is compressed above and below by
copper rather than by the set screw itself.
Tighten the set screws securely.
4. Divide the load: If there is more than
one hot wire, the five 20 amp loads must be
split among them and balanced as well as
possible. This is done by reconnecting the
wires from the buss bars to the five circuits.
There are two wires to each circuit, a hot
(black) and a neutral (white). Only the black
wires may be moved. All white wires must
connect to the NEU (neutral) buss bar. Each
black wire is labeled with a letter (A, B, C,
D, or E) corresponding to the circuit it goes
to. The connections are made by Fast On
terminals on the buss bars. To reconnect a
120V Black X A,B,C,D,E
240V Black X A,B,C
Red Y D,E
208V 3-ph Black X A,B
Red Y C,D
Blue or Orange Z E
TABLE 2, DIVIDING THE LOAD
Input Cable
Color
Buss Bar
Circuits

AC POWER DISTRIBUTION / ACD-100
- 5 -
wire, grasp it by the terminal and pull straight
up. Then reposition it over an unused Fast
On male terminal on the appropriate buss
bar and push down firmly. Wire the loads in
accordance with Table 2.
5. Tighten clamp and close unit: Tighten
the cable strain relief clamp firmly. If you
are using a cable, make sure about a half
inch of the outer jacket extends beyond the
clamp into the unit. If you are using a wire
bundle, it is a good idea to wrap the bundle
with several layers of heat shrink tubing or
other sturdy material at the point where the
clamp tightens, to minimize the likelihood
that the clamp will cut into the insulation of
the individual wires. Replace the top cover.
This completes the internal wiring of the
ACD 100.
6. Terminate source end of cable or wire
bundle: As mentioned in Rem 2 above, the
most common cable termination is to break
the ends out as pigtails and leave its hookup
to the house electrician in each venue. In
some circumstances, a suitable connector
may be provided at the power source and
the cable can be terminated with a mating
connector. Often these will be Cam Lok ®
or similar connectors for each individual
conductor.

ACD-100 / AC POWER DISTRIBUTION
- 6 -
If you want to provide a way to disconnect
the cable from the ACD 100 for separate
storage or shipment, one good way is to
permanently attach a very short cable to
the ACD 100 and terminate it with Cam
Lok connectors. A long cable with mating
CamLoks would then be prepared which
could easily be disconnected and stored.
ACCESSORIES
If you wish to monitor your ACD 100’s output
voltage, we recommend you use a Furman PM
PRO II or PL PRO II Power Conditioner on one
or more circuits. These rack mount products
are perfect complements to a power distribution
system. Each offers bar graph line voltage
meters to monitor the incoming line, and the
PM PRO II has an AC ammeter as well. Each
has nine outlets protected with comprehensive
spike and surge suppression and RFI filtering. If
rack illumination is needed, the PL PRO II has
twin slide out, swiveling lights with a dimmer
control.
Furman also makes a 20 amp Power Sequencer,
the PS PRO II, which can turn various units on
in a predetermined sequence, reversing the
sequence on power down. The PS PRO II also
provides comprehensive power conditioning
capability.
LIMITED
WARRANTY
Furman Sound, Inc., having its principal place
of business at 1997 South McDowell Blvd.,
Petaluma, CA 94954 (“Manufacturer”) warrants
its ACD-100 (the “Product”) as follows:
Manufacturer warrants to the original Purchaser
of the Product that the Product sold hereunder
will be free from defects in material and
workmanship for a period of three years from the
date of purchase. The Purchaser of the product
is allowed fifteen days from the date of purchase
to complete warranty registration by mail or on-
line at the Furman website. If the Product does
not conform to this Limited Warranty during the
warranty period (as herein above specified),
Purchaser shall notify Manufacturer in writing of
the claimed defects. If the defects are of such
type and nature as to be covered by this warranty,
Manufacturer shall authorize Purchaser to
return the Product to the Furman factory or to
an authorized Furman repair location. Warranty
claims should be accompanied by a copy of the
original purchase invoice showing the purchase
date; this is not necessary if the Warranty
Registration was completed either via the mailed
in warranty card or on-line website registration.
Shipping charges to the Furman factory or to
an authorized repair location must be prepaid
by the Purchaser of the product. Manufacturer
shall, at its own expense, furnish a replacement
Product or, at Manufacturer’s option, repair the
defective Product. Return shipping charges back
to Purchaser will be paid by Manufacturer.

AC POWER DISTRIBUTION / ACD-100
- 7 -
THE FOREGOING IS IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED
TO THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. Manufacturer does
not warrant against damages or defects arising
out of improper or abnormal use of handling of
the Product; against defects or damages arising
from improper installation, against defects in
products or components not manufactured by
Manufacturer, or against damages resulting
from such non-Manufacturer made products or
components. This warranty shall be cancelable
by Manufacturer at its sole discretion if the
product is modified in any way without written
authorization from Furman Sound. This
warranty also does not apply to Products upon
which repairs have been affected or attempted
by persons other than pursuant to written
authorization by Manufacturer.
THIS WARRANTY IS EXCLUSIVE. The sole
and exclusive obligation of Manufacturer shall
be to repair or replace the defective Product in
the manner and for the period provided above.
Manufacturer shall not have any other obligation
with respect to the Products or any part
thereof, whether based on contract, tort, strict
liability or otherwise. Under no circumstances,
whether based on this Limited Warranty or
otherwise, shall Manufacturer be liable for
incidental, special, or consequential damages.
Manufacturer’s employees or representatives’
ORAL OR OTHER WRITTEN STATEMENTS
DO NOT CONSTITUTE WARRANTIES, shall
not be relied upon by Purchaser, and are not
a part of the contract for sale or this limited
warranty. This Limited Warranty states the
entire obligation of Manufacturer with respect to
the Product. If any part of this Limited Warranty
is determined to be void or illegal, the remainder
shall remain in full force and effect.

Furman Sound, Inc. • 1997 South McDowell Blvd. • Petaluma, CA 94954-6919 USA
Phone: [phone] • Fax: [phone] • Web: www.FurmanSound.com • E-mail: [email protected]
Made in China
041905-A
ACD 100 SPECIFICATIONS
VOLTAGE AND CURRENT
Input Current: 100 amps
Input Voltage: Either: 120V single phase, 240V single phase, or 208V 3 phase
Output: Five identical 20 amp, 120V circuits
CIRCUIT BREAKERS
Pulse Tolerance: 200 amps
(maximum peak current amplitude of a single half sine wave pulse of 8 ms. duration
that will not trip the breaker)
Overload vs. Trip Time: 100% overload: No trip. 125% overload: 0.7 12 sec. 200% overload: 0. 1 3 sec.
SPIKE/SURGE PROTECTION
Spike Protection Mode: Line to neutral on each circuit
Clamping Voltage: 200V peak
Response time: 1 nanosecond
Maximum surge current: 6,500 amps
Maximum spike energy: 80 joules per mode, 240 joules total
OTHER
Mechanical:
Dimensions: 3.5" H x 19" W x 8" D, rack mount.Weight: 12 lbs (5.5 kg).
Construction: Steel chassis, zinc chromate plating; .125" brushed
and black anodized aluminum front panel
Power Consumption: None
Safety Information: All current carrying components are TUV listed.