Fusion POWERPLANT PP-SW120 User manual

POWERPLANT
SUBWOOFERS
PP-SW120, PP-SW150
Subwoofer Parameters
Optimum Enclosures
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MODEL NUMBER __________________________ DATE OF PURCHASE__________________________
AFFIX RECEIPT HERE
WARNING! Audio Systems can produce sound levels over 135dB. Continuous exposure to sound pressure levels over 100dB may
cause permanent hearing loss! Please watch for emergency vehicles as warning signals may not be heard. USE COMMON SENSE!
V 1.0
PP-SW120 PP-SW150
Max Power Rating 1200 Watts 1500 Watts
RMS Power Rating 500 Watts 625 Watts
Frequency Response 25Hz - 2.5kHz 20Hz - 1.5kHz
Impedance 2 x 2 Ohms 2 x 2 Ohms
Sensitivity 90 dB 91 dB
Compliance (Cms) 207.925 91.005
Cone Area (Sd) 490.87 754.77
D.C. Coil Resistance (Re) 3.6 (1.8 x 2) 3.6 (1.8 x 2)
Electrical Q (Qes) 0.475 0.397
Force Factor (Bl) 12.471 21.715
Free Air Resonance (Fs) 37 33.620
Linear Excurson (Xmax) 30 30
Mechanical Excursion (mm) 9 9
Mechanical Q (Qms) 3.345 2.643
Total Loudspeaker Q (Qts) 0.416 0.345
VAS (L) 71.142 73.618
VAS (CuFt) 2.5 2.6
Ported PP-SW120 PP-SW150
Volume (litres) 41 60
Volume (cu.ft.) 1.48 2.2
Port diameter 101mm/4” 101mm/4”
Port length 348mm / 13.73” 350mm / 13.75"
Tuned frequency (Hz) 40 38.5
Sealed
Volume (litres) 27 45.5
Volume (cu.ft.) 1.0 1.6
Tuned frequency (Hz) 75 80
Installation Warning
1. Ensure the vehicle 12 volt lead is removed before any equipment is connected.
2. Investigate the vehicle’s gas tanks, brake lines and electrical wiring locations before you begin installation.
3. Attach the product securely to the vehicle to prevent damage in the event of an accident.
4. Ensure all wiring is protected to avoid damage or pinching of the cables.
YOU CAN HELP PROTECT THE ENVIRONMENT!
Please remember to respect the local regulations:
Hand in the non-working electrical equipment
to an appropriate waste disposal center.
PUBLISHED BY FUSION ELECTRONICS LIMITED:
© Copyright 2006 by FUSION Electronics Limited.
All rights reserved. Specifications and design are
subject to change without notice.

Enclosure Construction
All enclosures should be constructed from 18mm (3/4”) Medium Density Fibre board. Enclosures should be glued and
screwed, because MDF is porous. FUSION recommends sealing the internal sides with a polyurethane sealer prior to
installation. To accurately cut the subwoofer hole use the unique FUSION ruler guide included inside the FUSION Sub-
woofer packaging.
Enclosure Placement
An important factor is to place the subwoofer enclosure as far back in the vehicle as possible, so that the natural bass
gain of the vehicle is utilised. If your vehicle is a hatch back, always experiment with which direction the subwoofer is fac-
ing. Facing the subwoofer towards the rear of the car, should enhance the low down bass that PowerPlant Subwoofers
are designed to produce.
Enclosure Tuning
When tuning the system it is always a good idea to try running the subwoofer out of phase
(which means switching the speaker wires around) with your other speakers. Do this and listen
to the system to see if the perception of bass is more from the subwoofer location or the front
speaker location. Which ever way gives the better perception that the bass is coming from the
front speakers, would quite safely guarantee the subwoofer is wired correctly.
Calculating Enclosure ‘Box’ Volume
Cuft:
To calculate Cuft multiply the height (A), width (B), depth (C) in inches, then divide that number by 1728.
Example: 10” high x 18” wide x 12” deep = 2160 inches³
Divide 2160/1728 = 1.25 ft³
Litres:
To calculate Litres, multiply the height (A), width (B), depth (C) in centimetres, then divide that number by 1000.
Example: 25.4cm high x 45.72cm wide x 30.48cm deep = 3539cm³
Divide 35396/1000 = 35.39 litres
Tech Tips
Series and Parallel Subwoofer Wiring for 2 x 2 Ohm Dual Voice Coil Subwoofers
Parallel Voice Coil Wiring (1 Ohm operation)
To wire a 2 x 2 ohm DVC subwoofer in parallel (to get 1 ohm), use two short pieces of speaker wire and link the positive
from one coil to the positive of the second coil, and do the same for the negative as shown below. Then wire the ampli-
fier to opposite sides of the subwoofer in order to equalise any connection resistance
Series Voice Coil Wiring (4 Ohm operation)
To wire a 2 x 2 ohm DVC subwoofer in series (to get 4 ohms), use one short piece of speaker wire and link the positive
from one voice coil to the negative of the second coil as shown below. Then wire the amplifier to opposite sides of the
subwoofer.
TOTAL AMPERAGE 0-4 FT 4-7 FT 7-10 FT 10 -13 FT 13-16 FT 16-19 FT 19-22 FT 22-28 FT
0 – 20 14 12 12 10 10 8 8 8
20 – 35 12 10 8 8 6 6 6 4
35 – 50 10 8 8 6 4 4 4 4
50 – 65 8 8 6 4 4 4 4 2
65 – 85 6 6 4 4 2 2 2 0
85 – 105 6 6 4 2 2 2 2 0
105 –125 4 4 4 2 0 0 0 0
125 –150 2 2 2 0 0 0 0 0
The above chart shows cable gauges to be used, if no less than a 0.5 volt drop is acceptable. If
aluminium wire or tinned wired is used, the gauges should be of an even larger size to compensate.
Cable gauge size calculation takes into account terminal connection resistance.
IR
E
voltage
watts
amperage
current
resistance
R
I W
E
IE2
W
W
I2
E2
R
I2R
W
E
E
R
WR
W
I
W/R EI
Ohms Law Simplified
+
-
2 Ohm operation
+
-
8 Ohm operation
1 ohm operation
4 ohm operation