Fytech FY-2HF User manual

Instruction Manual
FY-2HF
This equipment is approved by the following car manufacturers (China)

Contents
1
2
3
4
5
6
1. Precautions
2. Specifications
3. Installation
4. Controls
5. Operation
6. Troubleshooting
1) Troubleshooting
2) Lamp Tube Replacement 7
7. Exploded View
8. Circuit Diagram
8
9

1. Precaution
Page 1
1. Read this manual carefully before installing or servicing this equipment.
2. This equipment is designed for paint drying applications. Adjust to the correct
temperature and check minimum safe distance from the heat source when using.
Improper servicing can cause paint surface damage.
3. Installation and servicing must be performed by a qualified installer or service agency.
4. The system has been designed for easy installation, low operating costs and minimal
maintenance. The warranty does not cover lamp tube defects resulting from misuse
or improper operation.
5. Disconnect from the power supply when the equipment is not in use for a long time.
6. The lamp tube should not be perpendicular to the ground when the equipment is
in operation. Otherwise, it will shorten the life of the lamp tube.

2. Specifications
Model
Input power source
Input power (W)
Curing Area (mm)
Temperature (°C)
Time Setting
Light Intensity (%)
FY-2HF
Single Phase 220V 50/60Hz
2 × 1000
1200 × 1000
0 - 60mins adjustable
10% - 100%
35 - 80
Page 2

3. Installation
2
6
4
5
3
78
9
Page 3
1. Main switch
2. Control box
3. Cassette
4. Cassette
5. Holder
6. Pillar
7. Base
8. Pillar base
9. Caster
10. Air dryer
10
1
The shortwave infrared curing lamp is divided into 3 parts (a base, a frame and a cassette)
1) Installation of the base:
a. Open the packing of the base.
b. Install the four wheels on the base and tighten up the screws.
Usually, the wheels with brakes are mounted on the rear of the base.
2) Installation of the frame:
a. Open the packing of the frame.
b. Put the column onto the top of the base, line up the screw holes and tighten up
with screws.
3) Installation of the cassette:
a. Open the packaging of cassette with care.
b. Connect cassette with holder and tighten up by screws.
c. Connect control wires and adjust the angle of the lamps.
C i r c u i t b r e a k e r m u s t b e i n s t a l l e d

4. Controls
Page 4
1. Operating Voltage
2. Power Adjustment
3. Time Adjustment
AC220V-240V 50/60Hz
OPERATING VOLTAGE
00
10
20
30
40
50
60
ON
TIME CONTROL SYSTEM
POWER CONTROL SYSTEM
1
2
3
10
20
30
40
50
60
70
80
80
60
00
100
90

5. Operation
Page 5
Data displayed on screen
Connect input power Switch on
ON
OFF
Switch off
ON
OFF
30-60cm
Keep heat source parallel
to paint surface at a
distance of 30-60cm
2
1. Connection of electrical supply. Make sure that the supply cable is at least 4mm at 220V.
Note: Make sure that the facility supply voltage and frequency are the same as shown on
the equipment name plate.
2. Connect to AC 220V power supply. Switch on the equipment. The LED display will show
the normal voltage as 220V.
3. Set time and power according to the requirements of the paint material to achieve the
best curing result. (Usually, the values are set to 15mins and 70% in power.)
4. Adjust the distance from the heat source to paint surface. (Usually, keeping the distance
of 45cm from the paint surface is best.)
5. Protect the lamp against shocks and vibrations especially when it is cold.
6. During the curing process, the paint surface must be clean, without water and impurities.
7. Preferably do not touch the quartz with bare hands. If grease or chemical compounds
have been deposited on the quartz, simply clean with a cloth moistened with alcohol.
Set up temperature Set up time
00
10
20
30
40
50
60
ON
Install machine

6. Troubleshooting
Lamp tube does not work
1) Lamp tube damaged
2) Lamp tube not plugged in
3) Control silicon damaged
Lamp tube does not turn off 1) Control silicon damaged
Digital display is blank or is
incomplete
1) Unplugged flat wire in
circuit board
2) Digital display is damaged
Time and temperature
cannot be adjusted
1. Troubleshooting
PROBLEM CAUSE SOLUTION
1) Check lamp tube
2) Check connections
3) Check control silicon
1) Check control silicon
1) Check
2) Check digital display
flat wire
Page 6
1) Potentiometer damaged
2) Timer damaged
1) Check whether the
potentiometer is in proper
working condition
2) Check whether the timer is
in proper working condition

2. Lamp Tube Replacement
(1)
(2)
(3)
(4)
(5)
(6)
1) Prepare cassette for replacement
2) Remove the grille of cassette
3) Remove the plates from both
ends of the cassette
4) Remove the fixed plates from both
ends of the cassette
5) Loosen fixed screws and cut
off connections, the lamp can be
replaced
6) Repeat the steps above in reverse
order to replace the lamp
6. Troubleshooting
Page 7

Page 8
7. Exploded View

8. Circuit Diagram
Page 9
SRC1200V/100A
Power switch
Control circuit board