Galaxy Control Systems 635 Series User manual

SYSTEM GALAXY
635 & 600 HARDWARE
INSTALLATION & CONFIGURATION
SG v11.2.0
S28 11.0.3
Oct 2019

~ 2 ~
System Galaxy
635-600 Series Hardware Manual
Revised
January 2019
635-600 Series Hardware Manual
Rev. 11.1.0.2

~ 3 ~
System Galaxy
635-600 Series
Hardware Manual
COVERING:
600 & 635 CPU
600 & 635 DPI/DRM Rev. E/F
DIO - Rev. C / D
DSI - Rev. B/C
Relay Board – all revisions
Information in this document is subject to change without notice.
Therefore, no claims are made as to the accuracy or completeness of this document.
Integrated applications and 3rd Party Technologies my have additional requirements.
At the time this manual is published, all 600-series Hardware is compatible with System
Galaxy 11 software. See the board compatibility section in this guide to determine older-
model board pairing requirements and upgrade path. Check the Galaxy Tech support
website for the latest updates and flash compatibility information. Visit us at
www.galaxysys.com
11th Edition, Jan 2019 Copyright © 2019

Galaxy Control Systems

All rights reserved
Revision 11.1.0.2
No part of this document may be reproduced, copied, adapted, or transmitted, in any form
or by any means, electronic or mechanical, for any purpose, without the express written
consent of Galaxy Control Systems. Copyright protection claims include all forms and
matters of copyrighted material and information, including but not limited to, material
generated from the software programs, which are displayed on the screen such as icons,
look and feel, etc.
Trademarks
Galaxy Control Systems makes every effort to provide disclosures when referencing
products that are trademarked by other companies. The publisher states that it is
referencing product names solely for editorial purposes, and to the benefit of the trademark
owners with no intent to infringe upon said trademarks.
The following trademarks are referenced in this manual:
Microsoft®, Windows®, MSDE®and SQL ServerTM are registered trademarks of Microsoft
Corporation in the U.S. and other countries.
HID®, HID iCLASS®, and HID Corporate 1000®are registered trademarks or logos of HID Global
Corporation.
Farpointe logo and Farpointe Data are registered trademarks of Farpointe Data, Inc.
SAGEM and MORPHO logos and MORPHO®, MorphoAccess®, SIGMA, Sagem, Invixium,
Bioscrypt®are trademarks of their respective owners in the U.S. and abroad.
Adobe®and Acrobat®are registered trademarks of Adobe Systems Inc.
Galaxy Control Systems
3 North Main Street
Walkersville MD 21793
www.galaxysys.com

page ~i
Table of Contents chapter-page
1Overview, Safeguards, Specifications, and Requirements 1-1
1.1 What’s in this Manual (you are here) 1-1
1.2 IMPORTANT: Product Safety and Precautions 1-3
1.3 Hardware Certifications & Compliances 1-4
1.4 Hardware Replacement Parts 1-6
1.4.1 ORDERING POWER TRANSFORMER & BATTERIES.......................................................................................... 1-6
1.4.2 ORDERING REPLACEMENT BOARDS .............................................................................................................. 1-6
1.5 Hardware Capability: Panel-Level (CPU) 1-7
1.5.1 Controller Capability of the 600/635 Model Access Control Panel:................................................................ 1-7
1.6 Hardware Capability: Board-Level 1-8
1.6.1 List of Boards and Component Descriptions:................................................................................................. 1-8
1.7 Hardware & System Descriptions 1-10
1.7.1 Description of Galaxy Access Control Panel:.................................................................................................1-10
ENCLOSURE DIMENSIONS: 1-10
COMPONENTS IN THE DOMESTIC 8-DOOR CONTROLLER : 1-10
1.7.2 635/600-series CPU Description: ..................................................................................................................1-12
1.7.3 635/600 DRM (DPI) Description: ..................................................................................................................1-13
1.7.4 600 DIO Detailed Description: ......................................................................................................................1-13
1.7.5 600 DSI Description: .....................................................................................................................................1-14
1.7.6 600 RELAY BOARD Description: ....................................................................................................................1-14
1.7.7 The System Described: .................................................................................................................................1-15
1.7.8 SG System Diagram – Communication/Event Server: ...................................................................................1-16
1.7.9 SG System Planning Notes:...........................................................................................................................1-17
1.8 CPU & Board Flash Requirements for 600/635-Series Hardware 1-18
1.8.1 About Factory Flash and Field-Flashing the CPU:..........................................................................................1-18
1.8.2 About Auto-Updating the Daughter Boards: ................................................................................................1-19
1.8.1 Flash Version Compatibility Chart for SG-10:................................................................................................1-19
1.8.2 Version Compatibility Charts for SG-9 and SG-8: ..........................................................................................1-21
1.9 Controller Mounting Requirements 1-22
1.10 Power Requirements 1-24
1.11 Relay Ratings and Current Draw 1-25
1.12 Hardware Wiring Specifications 1-26
1.12.1 Controller Ethernet Communications:..........................................................................................................1-26
1.12.2 Hardware Wiring Specifications (Type, Gauge, Distance): ............................................................................1-26
1.13 Board Programming Requirements 1-27

page ~ii
1.14 Network & IT Requirements for Galaxy Hardware 1-29
1.15 Communication Requirements for System Galaxy Servers 1-30
1.16 Requirements for Logins and User Privileges (SG Software) 1-31
1.17 Pinout for Ethernet Cable (Cat-5e) 1-31
1.18 General FAQs about Features of Galaxy Hardware 1-32
2. Hardware Installation Instructions 2-1
LIST OF TABLES IN THIS CHAPTER 2-2
LIST OF FIGURES FOUND IN THIS CHAPTER 2-3
STEP 1. Hardware Install ~ Site Preparation 2-5
1.1 Conducting a Site Survey................................................................................................................................... 2-5
Overall System Architecture: 2-5
Technical Certification: 2-5
Controller Power Supply and Power Sources: 2-5
1.2 Requirements and Safeguards .......................................................................................................................... 2-7
SAFEGUARDS: 2-7
REQUIREMENTS: 2-8
1.3 About Upgrading Hardware / Expanding Systems............................................................................................. 2-9
WHEN IS UPGRADING THE HARDWARE REQUIRED? 2-9
WHEN IS UPGRADING THE SG SOFTWARE REQUIRED? 2-9
1.4 Board Compatibility and Capability (635 vs. 600 models) ................................................................................2-10
NOTES ABOUT REPAIR / MAINTENANCE / UPGRADE OF 600-MODEL CONTROLLERS 2-10
STEP 2. Mount the Controller Enclosure/Cabinet 2-11
2.1 Choose a good location for the Controller .......................................................................................................2-11
EXPOSURE 2-11
2.1.2 MOUNTING REQUIREMENTS 2-11
2.2 Running Field Wiring........................................................................................................................................2-12
2.3 Mount the Controller Cabinet..........................................................................................................................2-13
STEP 3. Install Power Connectors inside Controller 2-14
3.1 Remove Heat Shrink (only from wires to be used) ...........................................................................................2-14
3.2 Wire the CPU Power Connector and Tamper Switch ........................................................................................2-15
3.3 Wire the “A/C Fail” and “Low Battery” to Sense Connector.............................................................................2-16
3.4 Wire the Power Connectors for the Boards (DRM, DIO, or DSI)........................................................................2-17
STEP 4. Install the CPU and Interface Boards (daughter boards) 2-18
4.1 Install the 635-CPU Board inside Controller .....................................................................................................2-18
4.2 Installing a 635-DRM Board (Dual Reader Module)..........................................................................................2-19
635-DRM - BOARD FEATURES 2-19
635-DRM - INSTALL REQUIREMENTS 2-20
635-DRM – BOARD INSTALLATION (STANDARD OPERATION) 2-21
PART 4.2.1 PRE-CONFIGURING THE SUPERVISION RESISTORS 2-21
PART 4.2.2 SETTING THE LOCK RELAY JUMPERS 2-22
PART 4.2.3 (REQUIRED) PRE-CONFIGURING THE BOARD ID 2-23
PART 4.2.4 (REQUIRED) INSTALLING THE 635 DRM BOARD IN THE CONTROLLER 2-24
4.3 Install the DIO Board in the Controller.............................................................................................................2-25

page ~iii
600-DIO - BOARD FEATURES 2-25
600-DIO – BOARD INSTALLATION 2-26
4.4 Installing a 635 DSI Board (Dual Serial Interface) .............................................................................................2-27
635-DSI - BOARD FEATURES 2-27
635-DSI - BOARD SPECIFICATIONS 2-28
THE 635-DSI SUPPORTED TECHNOLOGIES 2-28
635-DSI MAX NO. OF DEVICES & DEVICE COUNT (per Section) 2-29
635-DSI Examples of How DSI Sections Function Independently 2-30
635-DSI – BOARD INSTALLATION 2-31
PART 4.4.1 (OPTIONAL) PRECONFIGURING THE EOL TERMINATION JUMPERS (635-DSI) 2-31
PART 4.4.2 SETTING THE PASS-THRU VOLTAGE JUMPERS 2-32
PART 4.4.3 (REQUIRED) PRE-CONFIGURING THE BOARD ID 2-33
PART 4.2 4 (REQUIRED) INSTALLING THE 635 DSI BOARD IN THE CONTROLLER 2-34
4.5 Installing a 635-Model Output Relay Board .....................................................................................................2-35
635-OUTPUT RELAY BOARD - FEATURES 2-35
635-RELAY BOARD – INSTALLATION OF BOARD IN CONTROLLER 2-36
PART 4.5.1 PREP STEPS - BEFORE INSTALLING THE RELAY BOARDS 2-36
PART 4.5.2 CONFIGURE THE RELAY BOARD IDs (REQUIRED) 2-38
PART 4.5.3 INSTALLING THE BOARDS IN THE PANELS (REQUIRED) 2-39
4.6 Installing 635-Model Input Module..................................................................................................................2-43
635-INPUT MODULE - FEATURES 2-43
635-INPUT MODULE – INSTALLATION OF BOARDS IN CONTROLLER PANELS 2-44
PART 4.6.1 PREP STEPS - BEFORE INSTALLING THE INPUT BOARDS 2-44
PART 4.6.2 CONFIGURE THE BOARD IDs (REQUIRED) 2-46
PART 4.6.3 INSTALLING THE BOARDS IN THE PANELS (REQUIRED) 2-47
STEP 5. Applying Power to the Controller 2-52
5.1 Pull all field wiring into the controller..............................................................................................................2-52
5.2 Connecting Back-up Battery and Power Transformer to the Power Supply......................................................2-52
5.3 About adding an Auxiliary Power Supply inside the Controller .......................................................................2-53
5.4 About External Power Supplies outside the Controller ....................................................................................2-53
5.5 Installing Suppression Diodes at the Door Locks ..............................................................................................2-53
STEP 6. Program the 635 CPU Board 2-54
6.1 Connecting to the CPU Board via Putty® or HyperTerminal®............................................................................2-54
6.1 Programming the 635-Model CPU Board via Web Page ...................................................................................2-55
STEP 7. Set the Interface Board ID’s (DPI/DIO/DSI) 2-60
7.1 Apply power to the “Daughter” Boards (DPI/DIO/DSI) ....................................................................................2-60
7.2 Verify Board ID is Correct for Daughter Board(s) (DRM/DIO/DSI) ....................................................................2-61
7.3 Verify Flash Version is Correct for Daughter Board(s) (DRM/DIO/DSI).............................................................2-61
7.4 Flash Version Chart ..........................................................................................................................................2-62
STEP 8. Connect the Controller CPU to the Network 2-63
8.1 Connect the CPU to the Ethernet LAN..............................................................................................................2-63
8.2 Verify Connection to the Event Server .............................................................................................................2-64
STEP 9. Test the Controller (recommended) 2-66
9.1 SOFTWARE PROGRAMMING QUICK NOTES: ....................................................................................................2-66
9.2 TESTING PANELS with WEB PAGE OR SOFTWARE COMMANDS: ......................................................................2-66

page ~iv
STEP 10.Wiring Field Devices to all Interface Boards 2-67
10.1 Field Wiring Standard Readers to the 635 DRM Board ...................................................................................2-68
10.2 Field Wiring the SIGMA Morpho to the 635 DRM...........................................................................................2-70
10.3 Field Wiring the 635 DRM for ANTI PASSBACK ..............................................................................................2-71
10.4 Field Wiring the DIO - Digital Input/Output board .........................................................................................2-72
10.5 About setting up Supervision & Hypervision of Inputs...................................................................................2-73
SUPERVISION OF INPUTS: 2-73
HYPERVISION OF INPUTS: 2-74
10.6 Field Wiring the 635-Input Modules to the 635-DSI Board .............................................................................2-75
10.7 Field Wiring Output Relay Boards to the 635-DSI Board.................................................................................2-76
10.7 Field Wiring Schlage AD PIMs to the 635-DSI Board .......................................................................................2-77
10.8 Field Wiring 635-DRM Remote Door Module to the 635 DSI Multidrop .........................................................2-78
10.9 Field Wiring Cypress Clock to 635-DSI Board..................................................................................................2-79
10.10 Field Wiring LCD Display Unit to 635-DSI Board - .........................................................................................2-80
STEP 11.Walk-Test the System (recommended) 2-81
11.1 Quick Steps to Software Setup.......................................................................................................................2-81
11.2 Quick Steps to creating a Test Card................................................................................................................2-82
3Communication /Event Server Overview 3-1
3.1 Description of the Communication Server 3-1
3.2 IP Connections between Services 3-2
3.3 Opening the GCS Event Service window: 3-3
3.4 Managing the 600 Controller Connections: 3-3
3.5 Managing the TCP/IP Service Connections: 3-4
3.6 About the Status of Connections: 3-5
3.7 Configuring the Controller Connection Settings: 3-6
3.8 Configuring the TCP/IP Client Server Settings: 3-7
3.9 Configuring the ODBC Settings: 3-8
4Hardware Troubleshooting 4-1
4.1 Troubleshooting Connectivity and Red-X on Loops 4-2
4.2 Verifying connections between Services 4-3
4.3 Verifying settings in SG Properties Screens 4-6
4.4 Verifying settings at the Controller (CPU) 4-7
A– Appendix : Programming Templates A-1
A.1 DPI - Reader port programming A-1
A.2 DIO port programming A-2

page ~v
A.3 DSI port programming A-3
B– Appendix: Resetting ODBC Connections B-1
B.1 : Configure your SG Data Sources B-1
C– Appendix : View panel settings in Web Browser C-1
D– Appendix : Checking Loop Programming D-1
E– Appendix : Checking Controller Programming E-1
F– Appendix : Starting & Stopping GCS Services F-1
G– Appendix : Opening the Event Service G-1
H– Appendix : Putty/HyperTerminal Commands H-1
I– Appendix : Finding IP Address of Event Server I-1
J– Appendix : Ping Controller from Event Server J-1
K– Appendix : Wiring DPI Emergency Release K-1
L– Appendix : List of Terms L-1
M– Appendix: 635 & 600 Series Boards M-1
M.1 635 CPU Board – Central Process Unit M-1
M.2 600 CPU Board – Central Process Unit M-2
M.3 600 DPI Reader Board - Dual Port Interface Board M-3
M.4 DIO Board – Digital Input/Output Board M-4
M.5 DSI Board– Dual Serial Interface board M-5
M.6 Relay board (General Output or Elevator Control) M-6
N– Appendix : 600 Relay Panels 1
N.1 General Output Relay Panel (First Panel) 1
N.2 General Output Relay Panel (Second Panel) 2
N.3 Elevator Control Panel (First Panel ) 3
N.4 Elevator Control Panel (Second/Additional Panel) 4
O– Appendix : Output Relay Board Help 1
O.1 Relay board (General Output or Elevator Control) 1
O.2 Relay Board Power and Data Wiring 2
O.3 Relay Board Dipswitch Settings for board numbers 3
O.4 Relay Number Chart 4
O.5 Software Setup of the Output Relay board 5

page ~vi
Q– Appendix: Replacing a 600 DPI with 635 DRM Q-1
Q.1 Specifications for the 635 DPI Board Q-1
INSTALL REQUIREMENTS .........................................................................................................................................Q-2
Q.2 QUICK STEPS for installing a 635 DPI Q-4
[STEP 1] FLASH / LOAD THE CPU ..............................................................................................................................Q-5
[STEP 2] FIND A VALID BOARD ID (via the software programming)..........................................................................Q-6
[STEP 3] SET THE DPI DIPSWITCH (Board ID Addressing)..........................................................................................Q-7
[STEP 4] 635-DPI PREP: READER VOLTAGE...............................................................................................................Q-8
[STEP 5] 635-DPI PREP: DOOR SUPERVISION (resistors & settings) ..........................................................................Q-8
[STEP 6] 635 DPI PREP: SETTING JUMPERS FOR LOCK RELAYS..................................................................................Q-9
[STEP 7] MOUNT THE 635 DPI BOARD IN THE CONTROLLER CARD SLOT ................................................................ Q-10
[STEP 8] WIRING TO EXISTING FIELD DEVICES........................................................................................................Q-11
[STEP 9] LAND WIRING for POWER........................................................................................................................ Q-16
[STEP 10] CONNECT DPI POWER ............................................................................................................................Q-16
[STEP 11] CONNECT DPI RIBBON CABLE................................................................................................................. Q-17
[STEP 12] DPI FLASHING AND LOADING DATA .......................................................................................................Q-18
[STEP 13] CONNECT FIELD DEVICES........................................................................................................................Q-20
[STEP 14] LOAD DATA TO THE PANEL ....................................................................................................................Q-20
[STEP 15] WALK TEST YOUR DEVICES..................................................................................................................... Q-20
Table of Tables:
Table 1: RELATED DOCUMENTS 1-2
Table 2: REPLACEMENT BOARDS AND PARTS 1-6
Table 3: CPU COMPONENTS (635 vs 600) 1-8
Table 4: DRM COMPONENTS (635 vs 600) 1-8
Table 5: FLASH VERSION CHART 1-19
Table 6: BOARD COMPATIBILITY CHART for SG10 (Tables 7 & 8 for SG-9 or lower ) 1-20
Table 7: FLASH VERSION CHART for SG-9 (and older) 1-21
Table 8: SG 9/8 Software Compatibility for 600-series Board Revisions 1-21
Table 9: Ratings for Relays for Galaxy Hardware 1-25
Table 10: Board Current Draw for Galaxy Hardware 1-25
Table 11: DEVICE WIRING SPECIFICATIONS 1-26
Table 12: ETHERNET WIRING SPECIFICATIONS 1-26
Table 13: WIRING SPECIFICATIONS 2-8
Table 14: BOARD COMPATIBILITY CHART for SG10 2-10
Table 15: 635-CPU PINOUT 2-15
Table 16: DRY-CONTACT RELAY OPERATION = (NORMAL OPERATION) 2-22
Table 17: WET-CONTACT RELAY OPERATION = JUMPERS INSTALLED 2-22

page ~vii
Table 18: BINARY ADDRESS TABLE FOR 635-DRM 2-23
Table 19: DSI Max. Number of Devices and Device Count for each Section 2-29
Table 20: Examples of DSI Sections Functioning Independently 2-30
Table 21: Mapping the DSI “Section Use” in the SG Software 2-30
Table 22: SET THE TERMINATION JUMPERS FOR EACH SECTION 2-31
Table 23: SET THE PASS-THRU JUMPERS FOR EACH SECTION 2-32
Table 24: BINARY ADDRESS TABLE FOR 635-DRM 2-33
Table 25: BINARY ADDRESS TABLE FOR OUTPUT RELAY BOARD 2-38
Table 26: WIRING PINOUT FROM 635-DSI TO FIRST RELAY BOARD 2-42
Table 27: WIRING PINOUT FROM ONE RELAY BOARD TO NEXT RELAY BOARD 2-42
Table 28: BINARY DIPSWITCH SETTINGS FOR INPUT BOARD 2-46
Table 29: WIRING PINOUT FROM THE 635-DSI TO FIRST INPUT BOARD 2-51
Table 30: WIRING PINOUT FROM ONE INPUT BOARD TO NEXT INPUT BOARD 2-51
Table 31: FLASH VERISON CHART 2-62
Table 32: WIRING DISTANCES FOR HARDWARE 2-67
Table 33: Software Setup - Process for 600 Loops are as follows 2-81

page ~viii
Table of Figures: chap-page
Figure 1 – 600/635 Model Controller (Access Control Panel) Basic 1-11
Figure 2 – CPU BOARD EDGE COMPONENTS: 635 CPU (Upper) & 600 CPU (Lower) 1-12
Figure 3 - Concept Diagram showing how Global Events use the GCS Event Service 1-15
Figure 4 - System Diagram of 600-series Loop/Clusters connecting to Event Server 1-16
Figure 5 – 6XX-Series Controller Mounting Requirements: 1-22
Figure 6 – 6xx-series Medium Controller Dimensions & Knockout Diagram: 1-23
Figure 7 – 600/635-Model Controller Configuration Example: 1-28
Figure 8 – Illustration of UL-Listed Power Supply and Transformer 2-6
Figure 9 – 6xx-series Controller Mounting Diagram 2-13
Figure 10 – Controller Wiring Harness: 2-14
Figure 11 – Diagram of CPU Power and Tamper Connectors: 2-15
Figure 12 – 635 CPU Warning Circuits: “A/C Fail”, “Low Battery”, and “Tamper” 2-16
Figure 13 – Wiring Power Connector on 635 DRM: 2-17
Figure 14 – Installing CPU (with bracket against back of cabinet) 2-18
Figure 15 – 635 DRM Board Features: 2-19
Figure 16 –BINARY DIPSWITCH for DRM Board ID 2-23
Figure 17 – Installing a DRM Board with bracket against back of cabinet: 2-24
Figure 18 – 600 DIO Board Features: 2-25
Figure 19 – Installing a DIO Board with bracket against back of cabinet: 2-26
Figure 20 – 635 DSI Board Features: 2-27
Figure 21 – Examples using Termination Resistance with the 635 DSI Board: 2-31
Figure 22 – Using Pass-thru Jumpers on the 635 DSI Board: 2-32
Figure 23 –BINARY DIPSWITCH for DSI Board ID 2-33
Figure 24 – Installing a DSI Board with bracket against back of cabinet: 2-34
Figure 25 – 635 Output Board Features: 2-35
Figure 26 – Example of Relay Boards in Main Panel for General Purpose Output Relay (ORM) 2-
36
Figure 27 – Example of Relay Boards Installed in a Separate Panel 2-37
Figure 28 – Example of Single Layer vs. Stacked Install (SEE PART 4.5.3 FOR EXACT
INSTRUCTIONS) 2-37
Figure 29 – Relay Board Installation Options (Single Layer vs. Stacked) 2-39
Figure 30 – 635-Relay Board: Wiring the Relay Terminals 2-40
Figure 31 – 635-Relay Board: Wiring the Power Input 2-40
Figure 32 – Relay Board Installation (on the 635-DSI Board’s RS-485 Multidrop) 2-41
Figure 33 – 635-Input Module Features 2-43
Figure 34 – Basic Example of Input Boards Installed in the Main Panel 2-44
Figure 35 – Basic Example of Input Boards Installed in a Separate Panel 2-45
Figure 36 – Example of Single Layer vs. Stacked Install (SEE PART 4.6.3 FOR EXACT
INSTRUCTIONS) 2-45

page ~ix
Figure 37 – Input Board Installation Options (Single Layer vs. Stacked) 2-47
Figure 38 – Input Board Component Designations and Connector Pinouts 2-48
Figure 39 – Input Board: Voltage-monitoring and Tamper-switch Wiring 2-48
Figure 40 – Input Board: Power Input Wiring 2-49
Figure 41 – Input Board Installation (wiring 635 Input Boards to the 635-DSI RS485-Multidrop)2-
50
Figure 42 – Installing a Surge Suppression Diode for Door Lock 2-53
Figure 43 – Example of 635 Web Config Tool Screen 2-55
Figure 44 – Example of ‘All Panel Summary’ screen – LIST OF DETECTED PANELS 2-56
Figure 45 – Example of ‘Network Configuration’ Screen – CPU NETWORK SETTINGS 2-57
Figure 46 – Example of ‘Panel Status’ screen – (CPU STATUS / CURRENT SETTINGS) 2-58
Figure 47 – Example of ‘Panel Configuration’ screen – ( CPU PROGRAMMING ) 2-59
Figure 48 – Example of Bringing Daughter Boards online - Panel Status screen 2-61
Figure 49 – 635 CPU: Power, Ethernet, Tamper and Data connections 2-63
Figure 50 – Example of Controller’s Embedded Web Report: 2-65
Figure 51 – 635-DRM Reader Board Edge Connectors (component-side up) 2-68
Figure 52 – DRM BOARD: Reader Wiring Template – for typical reader technologies. 2-69
Figure 53 – DRM board: Reader Wiring Template for the SIGMA Reader. 2-70
Figure 54 – DPI board: Reader Wiring Template for Anti-Passback. 2-71
Figure 55 – 600-DIO Board: Component Designation and Connector wiring pinout 2-72
Figure 56 – Diagram of the end of line resistors for input supervision: 2-73
Figure 57 – Wiring the 635-Input Board to a 635-DSI Board: 2-75
Figure 58 – Wiring a 600-Relay Board to a 635-DSI Board: 2-76
Figure 59 – Wiring a Schlage AD PIM to a 635-DSI Board: 2-77
Figure 60 – Wiring a 635-DRM (for Remote Door Modules) to a 635-DSI Board: 2-78
Figure 60 – Wiring a Cypress Clock (1201) to a 635-DSI Board: 2-79
Figure 61 – Wiring a Galaxy LCD Display Unit to a 635-DSI Board: 2-80
Figure 29 - Block Diagram of core GCS Services: 3-2
Figure 30 - Event Service Controller Connections screen: 3-3
Figure 31 - Event Service TCP/IP Service Connections screen: 3-4
Figure 32 - Event Service Status Messages screen: 3-5
Figure 33 - Event Service Settings > Controller Connection Settings screen: 3-6
Figure 34 - Event Service Settings > TCP/IP Client Server Settings screen: 3-7
Figure 35 - Event Service Settings > Database Settings screen: 3-8
Figure 36 - Programming at the Software must match the Controller: 4-8

page ~x

635/600-SERIES HARDWARE INSTALL GUIDE
Chapter-Page 1-1
1Overview, Safeguards, Specifications, and Requirements
This chapter covers general safeguards and hardware requirements.
Requirements are organized by topic (listed below) so that technicians, installers, planners, administrators
and can easily find the pertinent information.
1.1 What’s in this Manual (you are here)
CHAPTER-1 OUTLINE
1.1 What’s in this Manual (you are here)...................................................................... 1-1
1.2 IMPORTANT: Product Safety and Precautions ...................................................... 1-3
1.3 Hardware Certifications & Compliances ................................................................. 1-4
1.4 Hardware Replacement Parts................................................................................. 1-6
1.5 Hardware Capability: Panel-Level (CPU) .............................................................. 1-7
1.6 Hardware Capability: Board-Level ......................................................................... 1-8
1.7 Hardware & System Descriptions ......................................................................... 1-10
1.8 CPU & Board Flash Requirements for 600/635-Series Hardware ........................ 1-18
1.9 Controller Mounting Requirements ....................................................................... 1-22
1.10 Power Requirements ............................................................................................ 1-24
1.11 Relay Ratings and Current Draw .......................................................................... 1-25
1.12 Hardware Wiring Specifications............................................................................ 1-26
1.13 Board Programming Requirements ...................................................................... 1-27
1.14 Network & IT Requirements for Galaxy Hardware................................................ 1-29
1.15 Communication Requirements for System Galaxy Servers.................................. 1-30
1.16 Requirements for Logins and User Privileges (SG Software)............................... 1-31
1.17 Pinout for Ethernet Cable (Cat-5e) ....................................................................... 1-31
1.18 General FAQs about Features of Galaxy Hardware ............................................. 1-32
CHAPTER-2 COVERS
Step-by-step installation instructions for installing the hardware and field devices are in Chapter-2.
CHAPTER-3 COVERS
The Event Server and GCS Services are covered briefly in Chapter-3
CHAPTER-4 COVERS
Hardware Trouble-shooting information is found in Chapter-4

635/600-SERIES HARDWARE INSTALL GUIDE
Chapter-Page 1-2
Appendixes as follows
Appendix A ~Hardware programming templates / tables that help installer and system owner
record facts about the hardware configuration that will be used when setting up
the software correctly.
Appendix B ~How to … connect to HyperTerminal
Appendix C~How to … read the panel settings shown through the embedded web page
Appendix D~How to … validate the Loop Programming
Appendix E~How to … validate the controller programming
Appendix F~How to … start and stop services
Appendix G~How to … open the Event Service
Appendix H~List of HyperTerminal Commands
Appendix I~How to … find the IP Address of Event Server
Appendix J~How to … ping controller from the event server
Appendix K~How to … wire DPI boards for Emergency Release
Appendix L~List of Terms used in the document
Appendix M~Board diagrams and components listed
Appendix N~Panel Configurations for General Output and Elevator Control panels
Appendix O~Relay Board Help: dipswitch settings, board ID / relay # chart
Additional Supporting Documentation
This hardware manual provides software programming tips to aid installer in walk testing the hardware
during the installation process. The following documents provide extensive instructions on the System and
Software Installations.
Table 1: RELATED DOCUMENTS
MANUAL NAME
DESCRIPTION
System Galaxy Software Installation
installing/upgrading the software/database.
Also in HTML which can be started from the GalSuite Install splash screen ( IE 6 or later).
SG Software Requirements Manual
for PC’s / Servers that run software/services.
System Galaxy Software Manual
features, programming and use.

635/600-SERIES HARDWARE INSTALL GUIDE
Chapter-Page 1-3
1.2 IMPORTANT: Product Safety and Precautions
These notes apply to 635-model & 600-model Controllers (and their boards). Please read and follow.
!
WARNING - Failure to obey safety warnings could result in serious bodily injury, death, and/or
damage to equipment, and/or loss of data, and/or undesirable equipment/system operation.
1. Installation and Maintenance: Installation and maintenance of System Galaxy hardware and software
must be performed by an authorized/certified dealer. Always use best practices when installing and
operating Galaxy equipment and peripheral hardware devices.
2. Controller Power Supply:The 635/600-Series Controller uses a power transformer 110 volts alternating
current (110 VAC), however the circuit boards are low-voltage 12 VDC from the internal power supply.
ALWAYS use the power transformer provided with the controller cabinet and the specified power source.
3. Multiple power supplies: Door Locks should have a separate power supply. If wiring more than 4
proximity readers on a single controller, technician should install a second power supply to avoid
undesirable operation.
4. Controller Power Source: controller must be connected to a non-switchable power circuit.
5. Power Hazards: this equipment should be installed and operated only with the type of power source
indicated in the instructions (or labels).Serious bodily injury or equipment damage could result.
6. Power Cord Protection: route power cords and other wires/cables wisely. Avoid trampling, straining,
pinching or chafing. Electrical shock or equipment damage could occur.
7. Overloading Hazards: Do not overload the power supplies or equipment.
8. 5-V Reader Voltage Regulation: Do not connect 5v Reader directly to a 635-DRM. You must install
voltage regulator at reader end. (With 600-DRM/DPIs, install onboard voltage-jumpers in 5-volt position.)
9. Grounding: Do not ground the controller to cold water ground/earth ground.
10. Moisture & Water Hazards: This equipment is non-condensable and must be mounted in a dry and
protected area. Do not install or use this equipment in or near sources of moisture such as exposure to
weather, rain, pools, car washes, air conditioners, or moisture. Serious bodily injury, death, or
equipment damage could occur.
11. Object & Liquid Penetration Hazards:Do not insert (or use) objects in the equipment that are not
approved, as they could touch voltage points or short out parts. Never spill, pour or apply any liquid
substance on the equipment. Failure to heed could result in electrical shock or equipment damage.
12. Cleaning:Do not clean equipment with water or liquid. Electrical shock or equipment damage could occur.
13. Heat Hazards:this equipment has -10º C to +60º C (14 º F to 140 º F) temperature specs. Avoid mounting
close to heat sources or uncontrolled climates. Equipment failure could result.
14. Static Electricity: Take standard precautions to avoid static shock if handling the circuit boards.
15. Mounting Safety: This equipment is designed to be wall mounted. Never place or install this equipment in a
location or manner that is unstable to avoid personal injury or equipment damage.
16. Burden:do not place or rest any heavy object on this unit – the unit could fall or become detached from its
mounting and result in personal injury or equipment damage.

635/600-SERIES HARDWARE INSTALL GUIDE
Chapter-Page 1-4
1.3 Hardware Certifications & Compliances
The 600-Series & 635-Series Access Control Panel (ACP) is listed as follows:
REGULATORY STANDARDS
UL 294, Fifth Edition, Access Control System Units
UL 1076, Fifth Edition, Proprietary Burglar Alarm Units and Systems
CSA C22.2, No. 205-M1983, First Edition, Signal Equipment
CE EN-50133
RoHS Compliant
Installation and Service for Galaxy Hardware:
Installation and service of Galaxy hardware / components must be performed by a Galaxy-certified Technician.
Power Source for Galaxy Access Control Panel (ACP):
The Galaxy Controller requires a continuous power source from a 110VAC non-switched outlet that is less than
25 feet from the control panel. (Do not connect the power adapter to an outlet that is controlled by a switch.)
AC Power Transformer, Class-2, Plug-in Type (shown with Altronix Power Supply):
The AC Power Transformer, used by Galaxy controllers, must meet following requirements:
•Must be a Class-2 Plug-in Transformer with fused secondary.
•AC Transformer must be plugged into the 110VAC non-switched, duplex outlet.
•Transformer must not be shared by any other equipment.
•Requires 1 pair of 18 AWG wire (minimum).
•Input-rated at 120 VAC / 48 VA at 60 Hz,
•Output-rated 16.5 VAC / 40VA at 60 Hz.
•Must be UL-Listed and CSA-Certified.
Galaxy access control panels that require AC transformers are only intended for use with a UL Listed, Class-2
transformers, like the one manufactured by Universal Power Group No. UB1640WR.
- - - See NEXT PAGE for LifeSafety Power Supply - - -
12VDC / 8Ah Battery

635/600-SERIES HARDWARE INSTALL GUIDE
Chapter-Page 1-5
Power Supply (LifeSafety FPO75) for Controller (no transformer needed / for US or International):
The LifeSafety FPO75 (75 Watt) Power Supply does not use a plug-in transformer. LifeSafety Power Supply is
compatible for international installations.
CAUTION: Power Input Jumper (JP1) is set 120 VAC/ 60 HZ (Factory Default; i.e. JP1 is closed/not cut).
You must correctly configure the power input JP1 jumper wire – see FlexPower install manual that is shipped
with the power supply. Failure to correctly configure JP1 will cause equipment damage or hazard.
•For 120 VAC / 60 Hz input power = JP1 CLOSED (Factory Default) Do not cut JP1 Jumper Wire.
•For 230 VAC / 50 Hz input power = JP1 OPEN Cut the JP1 Jumper Wire (at red dot).
•Only use 12VDC Output switch position SW1. Galaxy Controllers do not support 24VDC.
1) JP1 - AC Input Voltage Jumper (120/230VAC):
For 120VAC = JP1 is UNCUT (Factory Default)
For 230 VAC = JP1 Wire must be CUT
2) J9 - AC Input Connector (3-prong)
3) LED - AC Power LED (ON/OFF)
4) JP2 - Earth-Ground Jumper (enable/disable) = DISABLED (position 2)
5) JP3 - Battery Jumper (enable/disable) = ENABLED (position 1)
6) J2/J3 - Battery Connections for back up battery (+/-)
7) TB1 - Terminal Block for DC Voltage Output Lugs (DC1)
8) LED - DC Power LED (ON/OFF)
9) J1 (or SW1) - DC Output Voltage Jumper = must be set to the 12V position!
Also: SYSTEM FLT LED - Can indicate a missing battery when JP3 is “enabled” and AC power is applied/on.

635/600-SERIES HARDWARE INSTALL GUIDE
Chapter-Page 1-6
1.4 Hardware Replacement Parts
The 600-series and 635-series Access Control Panels use the following replacement parts:
1.4.1 ORDERING POWER TRANSFORMER & BATTERIES
+3V Lithium Battery – Panasonic CR2354
•Galaxy PN 53-2035-00
•Installs on-board, for the 600-CPU, 635-CPU. Observe polarity when installing.
12V / 8Ah (or equivalent) Sealed, Lead-Acid battery – Universal Power Group UB1280
•Galaxy PN 90-0714-53
•Installs inside the 600- or 635-series controller cabinet.
•Replacement every 3-5 years.
•Do not short-circuit; observing polarity when installing.
•Avoid total discharging (deep discharging).
•WARNING: risk of fire, explosion, or burns. Do not open, disassemble, incinerate or heat above 65°C.
16.5 / 40VA AC Transformer; Class-2 Plug-in - Universal Power Group UB1640RW
•Galaxy PN 90-0714-52
•Input rated 120 VAC / 48 VA at 60 Hz
•Output rated 16.5 VAC / 40VA at 60 Hz
•Must be plugged into a 110VAC, non-switched outlet. Install at distance less than 25 feet from panel.
•DO NOT connect controller power adapter to an outlet that is controlled by a switch.
•Transformer cannot be shared with any other equipment.
1.4.2 ORDERING REPLACEMENT BOARDS
Table 2: REPLACEMENT BOARDS AND PARTS
635 BOARDS 
600 BOARDS 
OTHER PARTS 
635 CPU:
20-0635-30
600 CPU:
20-0600-60
+3V Lithium Battery: 53-2035-00
635 DPI/DRM:
20-0235-10
600 DPI:
20-0268-40
12V / 8Ah
Sealed, Lead-Acid Battery:
90-0714-53
16.5 / 40VA AC Transformer: 90-0714-52
(Class-2 Plug-in)

635/600-SERIES HARDWARE INSTALL GUIDE
Chapter-Page 1-7
1.5 Hardware Capability: Panel-Level (CPU)
1.5.1 Controller Capability of the 600/635 Model Access Control Panel:
TCP/IP (CPU on-board) Ethernet Network Communication:
•635 MODEL CPU = 10/100 MB / Full Duplex Auto-sensing Ethernet Network capable
(600 Model CPU = 10MB Full Duplex Ethernet Network capable)
•600/635 models auto-detect/auto-connect to the System Galaxy GCS Event Service after the CPU is
correctly configured for the field settings (provided the Communication Server is installed/online).
•CPUs and daughter boards must be configured* with correct field settings by the installer.
* 635 CPUs have embedded Web Configuration page which is auto-detected when the browser and
CPU are on the same network segment and port 80 is open. All CPUs and daughter boards can be
configured with the Web Configuration Tool or with a terminal emulator such as HyperTerminal.
Some daughter boards use dipswitch and jumpers to set certain features. See Chapter-2.
50,000 card/user capacity/per cluster: expands to unlimited cards if ‘Card Lookup’ feature enabled.
•Supports all card technologies: Prox 125KHz, Barcode, Magnetic Stripe; HID®iClass®; MIFARE®, MIFARE
DESFire™, MIFARE DESFire™ EVI;
•Supports Government-compliant Readers/card data: HSPD-12 & FIPS 201; PIV, PIV2, FASC-N 200bit, 75bit
CHUID; TWIC; CAC-Legacy, Transition, Endpoint; PKI challenge to Personal Certificate(PAK)
•Supports Biometric Identification/Authentication Readers: Sagem 2/300, Sagem 100/110, Sagem520;
L-1 Identity (Bioscrypt) 4G-Series Readers; Morpho MA SIGMA (Legacy mode), MA SIGMA 5G Mode*
* SIGMA 5G mode is supported on systems where System Galaxy 10.4.8 (or higher) is integrated
with the MorphoManager/BioBridge software for enrollment of biometric credentials. The SIGMA
reader must be added to the MorphoManager software and the system supports Biometric (finger
only – 1:many) and Prox+Biometric (card+finger – 1:1) . See SG SIGMA with MorphoManager Guide.
Note: SIGMA Legacy mode is supported on SG with the traditional biometric enrollment and does
not depend on MorphoManager or BioBridge module.
254 user-definable Time Schedules per cluster: plus 2 fixed schedules (“Always” and “Never”)
256 user-definable I/O Groups per cluster
256/Unlimited Access Control Groups: 254 user-definable access groups, plus 2 fixed (“Always”/“Never”) and
expands to unlimited with the Personal Doors feature enabled.
10,000-event memory buffer/per CPU (i.e. controller):
NON-DEGRADED OPERATION - Galaxy Panels remain fully operational even when the system or database server is “offline”.
Full functionality is maintained because all users, cards, access rules, schedules and hardware operational settings are stored
in the CPU memory. If the Communication (Event) Server or Database servers are offline, the panel stores its log events in
memory until the CPU is able to reconnect. Upon reconnection, the CPU returns to live event logging and transmits all offline
events to the database. The “offline” events are available via system reports. Any programming changes made at the
software will be stored in the database until the panel comes back online and the data is loaded via the DataLoader service
or GCS Load Utility.