Galaxy control systems 635 series User manual

SYSTEM GALAXY

635 & 600 HARDWARE

INSTALLATION & CONFIGURATION

v11.2.0

S28 11.0.3

Oct 2019

~ 2 ~

System Galaxy

635-600 Series Hardware Manual

Revised

January 2019

635-600 Series Hardware Manual

Rev. 11.1.0.2

~ 3 ~

System Galaxy

635-600 Series

Hardware Manual

COVERING:

600 & 635 CPU

600 & 635 DPI/DRM Rev. E/F

DIO - Rev. C / D

DSI - Rev. B/C

Relay Board – all revisions

Information in this document is subject to change without notice.

Therefore, no claims are made as to the accuracy or completeness of this document.

Integrated applications and 3rd Party Technologies my have additional requirements.

At the time this manual is published, all 600-series Hardware is compatible with System

Galaxy 11 software. See the board compatibility section in this guide to determine older-

model board pairing requirements and upgrade path. Check the Galaxy Tech support

website for the latest updates and flash compatibility information. Visit us at

www.galaxysys.com



Galaxy Control Systems



Revision 11.1.0.2

No part of this document may be reproduced, copied, adapted, or transmitted, in any form

or by any means, electronic or mechanical, for any purpose, without the express written

consent of Galaxy Control Systems. Copyright protection claims include all forms and

matters of copyrighted material and information, including but not limited to, material

generated from the software programs, which are displayed on the screen such as icons,

look and feel, etc.

Trademarks

Galaxy Control Systems makes every effort to provide disclosures when referencing

products that are trademarked by other companies. The publisher states that it is

referencing product names solely for editorial purposes, and to the benefit of the trademark

owners with no intent to infringe upon said trademarks.

The following trademarks are referenced in this manual:

Microsoft®, Windows®, MSDE®and SQL ServerTM are registered trademarks of Microsoft

Corporation in the U.S. and other countries.

HID®, HID iCLASS®, and HID Corporate 1000®are registered trademarks or logos of HID Global

Corporation.

Farpointe logo and Farpointe Data are registered trademarks of Farpointe Data, Inc.

SAGEM and MORPHO logos and MORPHO®, MorphoAccess®, SIGMA, Sagem, Invixium,

Bioscrypt®are trademarks of their respective owners in the U.S. and abroad.

Adobe®and Acrobat®are registered trademarks of Adobe Systems Inc.

Galaxy Control Systems

3 North Main Street

Walkersville MD 21793

www.galaxysys.com

page ~i

Table of Contents chapter-page

1Overview, Safeguards, Specifications, and Requirements 1-1

1.1 What’s in this Manual (you are here) 1-1

1.2 IMPORTANT: Product Safety and Precautions 1-3

1.3 Hardware Certifications & Compliances 1-4

1.4 Hardware Replacement Parts 1-6

1.4.1 ORDERING POWER TRANSFORMER & BATTERIES.......................................................................................... 1-6

1.4.2 ORDERING REPLACEMENT BOARDS .............................................................................................................. 1-6

1.5 Hardware Capability: Panel-Level (CPU) 1-7

1.5.1 Controller Capability of the 600/635 Model Access Control Panel:................................................................ 1-7

1.6 Hardware Capability: Board-Level 1-8

1.6.1 List of Boards and Component Descriptions:................................................................................................. 1-8

1.7 Hardware & System Descriptions 1-10

1.7.1 Description of Galaxy Access Control Panel:.................................................................................................1-10

ENCLOSURE DIMENSIONS: 1-10

COMPONENTS IN THE DOMESTIC 8-DOOR CONTROLLER : 1-10

1.7.2 635/600-series CPU Description: ..................................................................................................................1-12

1.7.3 635/600 DRM (DPI) Description: ..................................................................................................................1-13

1.7.4 600 DIO Detailed Description: ......................................................................................................................1-13

1.7.5 600 DSI Description: .....................................................................................................................................1-14

1.7.6 600 RELAY BOARD Description: ....................................................................................................................1-14

1.7.7 The System Described: .................................................................................................................................1-15

1.7.8 SG System Diagram – Communication/Event Server: ...................................................................................1-16

1.7.9 SG System Planning Notes:...........................................................................................................................1-17

1.8 CPU & Board Flash Requirements for 600/635-Series Hardware 1-18

1.8.1 About Factory Flash and Field-Flashing the CPU:..........................................................................................1-18

1.8.2 About Auto-Updating the Daughter Boards: ................................................................................................1-19

1.8.1 Flash Version Compatibility Chart for SG-10:................................................................................................1-19

1.8.2 Version Compatibility Charts for SG-9 and SG-8: ..........................................................................................1-21

1.9 Controller Mounting Requirements 1-22

1.10 Power Requirements 1-24

1.11 Relay Ratings and Current Draw 1-25

1.12 Hardware Wiring Specifications 1-26

1.12.1 Controller Ethernet Communications:..........................................................................................................1-26

1.12.2 Hardware Wiring Specifications (Type, Gauge, Distance): ............................................................................1-26

1.13 Board Programming Requirements 1-27

page ~ii

1.14 Network & IT Requirements for Galaxy Hardware 1-29

1.15 Communication Requirements for System Galaxy Servers 1-30

1.16 Requirements for Logins and User Privileges (SG Software) 1-31

1.17 Pinout for Ethernet Cable (Cat-5e) 1-31

1.18 General FAQs about Features of Galaxy Hardware 1-32

2. Hardware Installation Instructions 2-1

LIST OF TABLES IN THIS CHAPTER 2-2

LIST OF FIGURES FOUND IN THIS CHAPTER 2-3

STEP 1. Hardware Install ~ Site Preparation 2-5

1.1 Conducting a Site Survey................................................................................................................................... 2-5

Overall System Architecture: 2-5

Technical Certification: 2-5

Controller Power Supply and Power Sources: 2-5

1.2 Requirements and Safeguards .......................................................................................................................... 2-7

SAFEGUARDS: 2-7

REQUIREMENTS: 2-8

1.3 About Upgrading Hardware / Expanding Systems............................................................................................. 2-9

WHEN IS UPGRADING THE HARDWARE REQUIRED? 2-9

WHEN IS UPGRADING THE SG SOFTWARE REQUIRED? 2-9

1.4 Board Compatibility and Capability (635 vs. 600 models) ................................................................................2-10

NOTES ABOUT REPAIR / MAINTENANCE / UPGRADE OF 600-MODEL CONTROLLERS 2-10

STEP 2. Mount the Controller Enclosure/Cabinet 2-11

2.1 Choose a good location for the Controller .......................................................................................................2-11

EXPOSURE 2-11

2.1.2 MOUNTING REQUIREMENTS 2-11

2.2 Running Field Wiring........................................................................................................................................2-12

2.3 Mount the Controller Cabinet..........................................................................................................................2-13

STEP 3. Install Power Connectors inside Controller 2-14

3.1 Remove Heat Shrink (only from wires to be used) ...........................................................................................2-14

3.2 Wire the CPU Power Connector and Tamper Switch ........................................................................................2-15

3.3 Wire the “A/C Fail” and “Low Battery” to Sense Connector.............................................................................2-16

3.4 Wire the Power Connectors for the Boards (DRM, DIO, or DSI)........................................................................2-17

STEP 4. Install the CPU and Interface Boards (daughter boards) 2-18

4.1 Install the 635-CPU Board inside Controller .....................................................................................................2-18

4.2 Installing a 635-DRM Board (Dual Reader Module)..........................................................................................2-19

635-DRM - BOARD FEATURES 2-19

635-DRM - INSTALL REQUIREMENTS 2-20

635-DRM – BOARD INSTALLATION (STANDARD OPERATION) 2-21

PART 4.2.1 PRE-CONFIGURING THE SUPERVISION RESISTORS 2-21

PART 4.2.2 SETTING THE LOCK RELAY JUMPERS 2-22

PART 4.2.3 (REQUIRED) PRE-CONFIGURING THE BOARD ID 2-23

PART 4.2.4 (REQUIRED) INSTALLING THE 635 DRM BOARD IN THE CONTROLLER 2-24

4.3 Install the DIO Board in the Controller.............................................................................................................2-25

page ~iii

600-DIO - BOARD FEATURES 2-25

600-DIO – BOARD INSTALLATION 2-26

4.4 Installing a 635 DSI Board (Dual Serial Interface) .............................................................................................2-27

635-DSI - BOARD FEATURES 2-27

635-DSI - BOARD SPECIFICATIONS 2-28

THE 635-DSI SUPPORTED TECHNOLOGIES 2-28

635-DSI MAX NO. OF DEVICES & DEVICE COUNT (per Section) 2-29

635-DSI Examples of How DSI Sections Function Independently 2-30

635-DSI – BOARD INSTALLATION 2-31

PART 4.4.1 (OPTIONAL) PRECONFIGURING THE EOL TERMINATION JUMPERS (635-DSI) 2-31

PART 4.4.2 SETTING THE PASS-THRU VOLTAGE JUMPERS 2-32

PART 4.4.3 (REQUIRED) PRE-CONFIGURING THE BOARD ID 2-33

PART 4.2 4 (REQUIRED) INSTALLING THE 635 DSI BOARD IN THE CONTROLLER 2-34

4.5 Installing a 635-Model Output Relay Board .....................................................................................................2-35

635-OUTPUT RELAY BOARD - FEATURES 2-35

635-RELAY BOARD – INSTALLATION OF BOARD IN CONTROLLER 2-36

PART 4.5.1 PREP STEPS - BEFORE INSTALLING THE RELAY BOARDS 2-36

PART 4.5.2 CONFIGURE THE RELAY BOARD IDs (REQUIRED) 2-38

PART 4.5.3 INSTALLING THE BOARDS IN THE PANELS (REQUIRED) 2-39

4.6 Installing 635-Model Input Module..................................................................................................................2-43

635-INPUT MODULE - FEATURES 2-43

635-INPUT MODULE – INSTALLATION OF BOARDS IN CONTROLLER PANELS 2-44

PART 4.6.1 PREP STEPS - BEFORE INSTALLING THE INPUT BOARDS 2-44

PART 4.6.2 CONFIGURE THE BOARD IDs (REQUIRED) 2-46

PART 4.6.3 INSTALLING THE BOARDS IN THE PANELS (REQUIRED) 2-47

STEP 5. Applying Power to the Controller 2-52

5.1 Pull all field wiring into the controller..............................................................................................................2-52

5.2 Connecting Back-up Battery and Power Transformer to the Power Supply......................................................2-52

5.3 About adding an Auxiliary Power Supply inside the Controller .......................................................................2-53

5.4 About External Power Supplies outside the Controller ....................................................................................2-53

5.5 Installing Suppression Diodes at the Door Locks ..............................................................................................2-53

STEP 6. Program the 635 CPU Board 2-54

6.1 Connecting to the CPU Board via Putty® or HyperTerminal®............................................................................2-54

6.1 Programming the 635-Model CPU Board via Web Page ...................................................................................2-55

STEP 7. Set the Interface Board ID’s (DPI/DIO/DSI) 2-60

7.1 Apply power to the “Daughter” Boards (DPI/DIO/DSI) ....................................................................................2-60

7.2 Verify Board ID is Correct for Daughter Board(s) (DRM/DIO/DSI) ....................................................................2-61

7.3 Verify Flash Version is Correct for Daughter Board(s) (DRM/DIO/DSI).............................................................2-61

7.4 Flash Version Chart ..........................................................................................................................................2-62

STEP 8. Connect the Controller CPU to the Network 2-63

8.1 Connect the CPU to the Ethernet LAN..............................................................................................................2-63

8.2 Verify Connection to the Event Server .............................................................................................................2-64

STEP 9. Test the Controller (recommended) 2-66

9.1 SOFTWARE PROGRAMMING QUICK NOTES: ....................................................................................................2-66

9.2 TESTING PANELS with WEB PAGE OR SOFTWARE COMMANDS: ......................................................................2-66

page ~iv

STEP 10.Wiring Field Devices to all Interface Boards 2-67

10.1 Field Wiring Standard Readers to the 635 DRM Board ...................................................................................2-68

10.2 Field Wiring the SIGMA Morpho to the 635 DRM...........................................................................................2-70

10.3 Field Wiring the 635 DRM for ANTI PASSBACK ..............................................................................................2-71

10.4 Field Wiring the DIO - Digital Input/Output board .........................................................................................2-72

10.5 About setting up Supervision & Hypervision of Inputs...................................................................................2-73

SUPERVISION OF INPUTS: 2-73

HYPERVISION OF INPUTS: 2-74

10.6 Field Wiring the 635-Input Modules to the 635-DSI Board .............................................................................2-75

10.7 Field Wiring Output Relay Boards to the 635-DSI Board.................................................................................2-76

10.7 Field Wiring Schlage AD PIMs to the 635-DSI Board .......................................................................................2-77

10.8 Field Wiring 635-DRM Remote Door Module to the 635 DSI Multidrop .........................................................2-78

10.9 Field Wiring Cypress Clock to 635-DSI Board..................................................................................................2-79

10.10 Field Wiring LCD Display Unit to 635-DSI Board - .........................................................................................2-80

STEP 11.Walk-Test the System (recommended) 2-81

11.1 Quick Steps to Software Setup.......................................................................................................................2-81

11.2 Quick Steps to creating a Test Card................................................................................................................2-82

3Communication /Event Server Overview 3-1

3.1 Description of the Communication Server 3-1

3.2 IP Connections between Services 3-2

3.3 Opening the GCS Event Service window: 3-3

3.4 Managing the 600 Controller Connections: 3-3

3.5 Managing the TCP/IP Service Connections: 3-4

3.6 About the Status of Connections: 3-5

3.7 Configuring the Controller Connection Settings: 3-6

3.8 Configuring the TCP/IP Client Server Settings: 3-7

3.9 Configuring the ODBC Settings: 3-8

4Hardware Troubleshooting 4-1

4.1 Troubleshooting Connectivity and Red-X on Loops 4-2

4.2 Verifying connections between Services 4-3

4.3 Verifying settings in SG Properties Screens 4-6

4.4 Verifying settings at the Controller (CPU) 4-7

A– Appendix : Programming Templates A-1

A.1 DPI - Reader port programming A-1

A.2 DIO port programming A-2

page ~v

A.3 DSI port programming A-3

B– Appendix: Resetting ODBC Connections B-1

B.1 : Configure your SG Data Sources B-1

C– Appendix : View panel settings in Web Browser C-1

D– Appendix : Checking Loop Programming D-1

E– Appendix : Checking Controller Programming E-1

F– Appendix : Starting & Stopping GCS Services F-1

G– Appendix : Opening the Event Service G-1

H– Appendix : Putty/HyperTerminal Commands H-1

I– Appendix : Finding IP Address of Event Server I-1

J– Appendix : Ping Controller from Event Server J-1

K– Appendix : Wiring DPI Emergency Release K-1

L– Appendix : List of Terms L-1

M– Appendix: 635 & 600 Series Boards M-1

M.1 635 CPU Board – Central Process Unit M-1

M.2 600 CPU Board – Central Process Unit M-2

M.3 600 DPI Reader Board - Dual Port Interface Board M-3

M.4 DIO Board – Digital Input/Output Board M-4

M.5 DSI Board– Dual Serial Interface board M-5

M.6 Relay board (General Output or Elevator Control) M-6

N– Appendix : 600 Relay Panels 1

N.1 General Output Relay Panel (First Panel) 1

N.2 General Output Relay Panel (Second Panel) 2

N.3 Elevator Control Panel (First Panel ) 3

N.4 Elevator Control Panel (Second/Additional Panel) 4

O– Appendix : Output Relay Board Help 1

O.1 Relay board (General Output or Elevator Control) 1

O.2 Relay Board Power and Data Wiring 2

O.3 Relay Board Dipswitch Settings for board numbers 3

O.4 Relay Number Chart 4

O.5 Software Setup of the Output Relay board 5

page ~vi

Q– Appendix: Replacing a 600 DPI with 635 DRM Q-1

Q.1 Specifications for the 635 DPI Board Q-1

INSTALL REQUIREMENTS .........................................................................................................................................Q-2

Q.2 QUICK STEPS for installing a 635 DPI Q-4

[STEP 1] FLASH / LOAD THE CPU ..............................................................................................................................Q-5

[STEP 2] FIND A VALID BOARD ID (via the software programming)..........................................................................Q-6

[STEP 3] SET THE DPI DIPSWITCH (Board ID Addressing)..........................................................................................Q-7

[STEP 4] 635-DPI PREP: READER VOLTAGE...............................................................................................................Q-8

[STEP 5] 635-DPI PREP: DOOR SUPERVISION (resistors & settings) ..........................................................................Q-8

[STEP 6] 635 DPI PREP: SETTING JUMPERS FOR LOCK RELAYS..................................................................................Q-9

[STEP 7] MOUNT THE 635 DPI BOARD IN THE CONTROLLER CARD SLOT ................................................................ Q-10

[STEP 8] WIRING TO EXISTING FIELD DEVICES........................................................................................................Q-11

[STEP 9] LAND WIRING for POWER........................................................................................................................ Q-16

[STEP 10] CONNECT DPI POWER ............................................................................................................................Q-16

[STEP 11] CONNECT DPI RIBBON CABLE................................................................................................................. Q-17

[STEP 12] DPI FLASHING AND LOADING DATA .......................................................................................................Q-18

[STEP 13] CONNECT FIELD DEVICES........................................................................................................................Q-20

[STEP 14] LOAD DATA TO THE PANEL ....................................................................................................................Q-20

[STEP 15] WALK TEST YOUR DEVICES..................................................................................................................... Q-20

Table of Tables:

Table 1: RELATED DOCUMENTS 1-2

Table 2: REPLACEMENT BOARDS AND PARTS 1-6

Table 3: CPU COMPONENTS (635 vs 600) 1-8

Table 4: DRM COMPONENTS (635 vs 600) 1-8

Table 5: FLASH VERSION CHART 1-19

Table 6: BOARD COMPATIBILITY CHART for SG10 (Tables 7 & 8 for SG-9 or lower ) 1-20

Table 7: FLASH VERSION CHART for SG-9 (and older) 1-21

Table 8: SG 9/8 Software Compatibility for 600-series Board Revisions 1-21

Table 9: Ratings for Relays for Galaxy Hardware 1-25

Table 10: Board Current Draw for Galaxy Hardware 1-25

Table 11: DEVICE WIRING SPECIFICATIONS 1-26

Table 12: ETHERNET WIRING SPECIFICATIONS 1-26

Table 13: WIRING SPECIFICATIONS 2-8

Table 14: BOARD COMPATIBILITY CHART for SG10 2-10

Table 15: 635-CPU PINOUT 2-15

Table 16: DRY-CONTACT RELAY OPERATION = (NORMAL OPERATION) 2-22

Table 17: WET-CONTACT RELAY OPERATION = JUMPERS INSTALLED 2-22

page ~vii

Table 18: BINARY ADDRESS TABLE FOR 635-DRM 2-23

Table 19: DSI Max. Number of Devices and Device Count for each Section 2-29

Table 20: Examples of DSI Sections Functioning Independently 2-30

Table 21: Mapping the DSI “Section Use” in the SG Software 2-30

Table 22: SET THE TERMINATION JUMPERS FOR EACH SECTION 2-31

Table 23: SET THE PASS-THRU JUMPERS FOR EACH SECTION 2-32

Table 24: BINARY ADDRESS TABLE FOR 635-DRM 2-33

Table 25: BINARY ADDRESS TABLE FOR OUTPUT RELAY BOARD 2-38

Table 26: WIRING PINOUT FROM 635-DSI TO FIRST RELAY BOARD 2-42

Table 27: WIRING PINOUT FROM ONE RELAY BOARD TO NEXT RELAY BOARD 2-42

Table 28: BINARY DIPSWITCH SETTINGS FOR INPUT BOARD 2-46

Table 29: WIRING PINOUT FROM THE 635-DSI TO FIRST INPUT BOARD 2-51

Table 30: WIRING PINOUT FROM ONE INPUT BOARD TO NEXT INPUT BOARD 2-51

Table 31: FLASH VERISON CHART 2-62

Table 32: WIRING DISTANCES FOR HARDWARE 2-67

Table 33: Software Setup - Process for 600 Loops are as follows 2-81

Other manuals for 635 Series

This manual suits for next models

Table of contents

Popular Control Panel manuals by other brands

GENEVO

GENEVO PRiMA 6 installation manual

NAPCO

NAPCO X 255 - Programming instructions

Next Systems

Next Systems UNIR1 230 instruction manual

HORNER

HORNER HE-XPW1E0 user manual

DSC

DSC CLASSIC PC1555 instruction manual

Bosch

Bosch Solution 2000 installation guide

VRinsight

VRinsight MS Panel user manual

Zeiss

Zeiss SYCOP 3 Quick reference guide

HULTSTEINS

HULTSTEINS ECOFRIDGE DISPLAY user manual

Elkron

Elkron C420 Programming manual

GST

GST GST200-2 Installation and operation manual

Efka

Efka Variocontrol V810 instruction manual

RDZ

RDZ PC-HRX user manual

STG-BEIKIRCH

STG-BEIKIRCH MZ3 operation instruction

AMX

AMX AutoPatch CP-15 instruction manual

Cebora

Cebora 208-10 instruction manual

Satel

Satel CA-6 KLED-S user manual

Evolution

Evolution IQ plus 800 installation manual

Galaxy Control Systems 635 Series User manual

Popular Control Panel manuals by other brands