Galfre FR/D 165 Installation instructions

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ROTARY DISC MOWERS
FR/D 165 – FR/D 210
P-FR/D 210 – P-FR/D 245 – P-FR/D 285 – P-FR/D 320
SP-FR/D 210 – SP-FR/D 245 – SP-FR/D 285 – SP-FR/D 320
Via Centallo, 136 - 12044 ROATA CHIUSANI - CENTALLO (CN) - ITALY
Tel. [phone] Fax [phone] Internet: www.galfre.net E-mail: [email protected]
“Contains Declaration of Conformity” (EC)

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Read this Manual thoroughly before operating the machine 
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Operator’s and Maintenance Manual – Rotary Disc Mowers
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La Ditta Galfrè Domenico & C. s.n.c.
Via Centallo, 136 - ROATA CHIUSANI – 12044 CENTALLO CN) Italy
Tel [phone] Fax [phone]
dichiara sotto la propria responsabilità che la macchina:
F
FA AL LC CI IA AT TR RI IC CE E R RO OT TA AN NT TE E A A D DI IS SC CH HI I
Modello ……………
matricola n. ……………
anno .……………
è conforme alla Direttiva Europea:
98/37/CE Che abroga e comprende le Direttive 89/392/CEE,
91/368/CEE, 93/44/CEE e 93/68/CEE)
Per l’adeguamento della macchina sono state utilizzate le seguenti Norme
Armonizzate:
EN 745 1999
EN 1553 2001
nonché la specifica tecnica:
ISO 11684 1995
Centallo CN), ___________________ Il legale rappresentante
_____________________

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TABLE OF CONTENT
1INTROD CTION ---------------------------------------------------------------- 4
2GENERAL INFORMATION------------------------------------------------------ 5
2.1 INFORMATION ON THE MANUAL ----------------------------------------------------- 5
2.2 INFORMATION ON THE MACHINE ---------------------------------------------------- 6
2.2.1 Identification of the machine ------------------------------------------------------------------------7
2.2.2 Conforming use ---------------------------------------------------------------------------------------8
2.2.3 Adverse field conditions-----------------------------------------------------------------------------------9
2.3
FEATURES OF THE MACHINE ------------------------------------------------------- 10
2.3.1 Identification of the models------------------------------------------------------------------------ 10
2.3.2 Main components----------------------------------------------------------------------------------- 11
2.4.
TECHNICAL FEATURES ------------------------------------------------------------- 12
2.5 NOISE LEVEL --------------------------------------------------------------------- 14
2.6
PACKING , TRANSPORT AND LIFTING ------------------------------------------------ 15
2.7 STORAGE ------------------------------------------------------------------------ 16
2.8
DISPOSAL AND SCRAPPING -------------------------------------------------------- 16
3SAFETY R LES----------------------------------------------------------------- 17
3.1
SAFETY AND ACCIDENT PREVENTION RULES ----------------------------------------- 18
3.2 SAFETY
SIGNS WITH WARNING SYMBOLS ----------------------------------- 23
3.3 LOCATION OF SAFETY SIGNS ON THE MACHINE -------------------------------------- 26
4INSTALLATION AND OPERATION ------------------------------------------- 27
4.1
SAFETY RULES FOR ATTACHING TO THE TRACTOR ------------------------------------ 27
4.2
CHECK LIFTING AND STABLE OPERATION OF THE TRACTOR --------------------------- 28
4.3 TRASPORT ON PUBLIC ROADS ------------------------------------------------------ 29
4.4
ATTACHING TO THE THREE POINT LINKAGE OF THE MACHINE ------------------------- 31
4.4.1 Assembly of the drive shaft ------------------------------------------------------------------------ 33
4.4.2 Hydraulic system------------------------------------------------------------------------------------ 35
4.5
ADJUSTEMENTS ------------------------------------------------------------------- 36
5OPERATING INSTR CTIONS------------------------------------------------- 39
5.1
SAFETY RELEASE DEVICE ---------------------------------------------------------- 41
6MAINTENANCE ---------------------------------------------------------------- 42
6.1 LUBRICATION OF MECHANICAL COMPONENTS ---------------------------------------- 43
6.1.1 Lubrication Mod. FR/D---------------------------------------------------------------------------- 43
6.1.2 Lubrication Mod. P-FR/D ------------------------------------------------------------------------- 44
6.1.3 Lubrication Mod SP-FR/D------------------------------------------------------------------------- 44
6.2
LUBRICATION --------------------------------------------------------------------- 45
6.2.1 Lubrication of the cutter bar ---------------------------------------------------------------------- 45
6.2.2 Lubrication of gearbox----------------------------------------------------------------------------- 46
6.3
DRIVE BELTS --------------------------------------------------------------------- 48
6.3.1 Belts adjustment Mod. FR/D ---------------------------------------------------------------------- 48
6.3.2 Belts adjustment Mod. P-FR/D-------------------------------------------------------------------- 49
6.3.3 Belt replacement------------------------------------------------------------------------------------ 49
6.4
DISCS AND KNIVES --------------------------------------------------------------- 50
6.4.1 Knives replacement Mod. FR/D------------------------------------------------------------------- 51
6.4.2 Replacement knives Mod. P-FR/D and SP-FR/D----------------------------------------------- 51
6.5
CURTAIN REPLACEMENT ----------------------------------------------------------- 52
6.6
FURTHER TROUBLESHOOTING ------------------------------------------------------ 53
7G ARANTEE ------------------------------------------------------------------- 54
8SPARE PARTS------------------------------------------------------------------ 56

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1INTROD CTION
The manual and the attached declaration of conformity shall be considered
part of the machine until its disposal and have to be passed on to new
operators or owners.
If the manual is not supplied together with the machine or if it becomes lost
it is recommended to order a copy from GALFRÈ snc.
Thoroughly read the use and maintenance manual and follow the
instructions noted on it before using, checking and operating the machine.
If for any reason you do not understand any part of this manual, including
tables or drawings, contact GALFRÈ snc and request assistance from the
service department.
GALFRÈ snc is at full disposal of users, sales staff and any other person in
order to improve understanding of the whole manual.
In conformity with existing law instructions on hazardous situations are
indicated as described in chapter 3.
This Manual has been written in conformity with the rules current at
the time of printing.
The Manual is part of the machine and has to be passed on to new
operators or owners together with the Declaration of Conformity.
November 2004

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2GENERAL INFORMATION
2.1 INFORMATION ON THE MAN AL
This operator’s manual is designed to help familiarise you with operation and
maintenance of the machine. Performance and life of the machine depend
upon proper maintenance and safe operating practices.
Some pictures may be different from your machine or show some
components removed for purposes of clarity.
The manual and the items dealt with in it are in compliance with the
“Directive 98/37/EC”.
The mower comes equipped with safety labels in place. In conformity with
the existing Community law keep all safety labels legible and replace them if
necessary.
The manual is designed for authorised professional operators, who
are appropriately trained and familiar with the tractor to which the
mower is attached.
Technical information contained in the manual is intellectual property of the
company GALFRÈ snc and shall be kept confidential.
The symbol on your left together with the signal words:
DANGER!
ATTENTION!
WARNING!
is used to call attention to safety precautions which should
be followed by the operator. Follow the recommendations.
It is recommended to use originally manufactured spare parts and
accessories.
The guarantee shall not apply if not originally manufactured spare
parts are used. The use of non genuine parts could affect life and
performance of the machine.

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2.2 INFORMATION ON THE MACHINE
The materials used for building GALFRÈ snc mowers have been chosen
according to the tasks for which the machine has been designed and built:
any non-conforming use can cause damages to persons and property and
affect the operation of the machine.
Conforming use of the mower also specifically includes compliance with
operating, repair and maintenance instructions contained in this manual.
GALFRÈ snc is in no event liable for non-conforming use of the machine.
GALFRÈ snc is not liable for any damages and injuries, including severe
injuries, to operator and other people or property resulting from any
unauthorised changes or modifications to the machine.
Proper operation of the machine and compliance with the instructions
contained in the manual and safety precautions will reduce the risk of
accidents and injuries and ensure higher performance, while extending
machine life and reducing the risk of troubles to the lowest level.
GALFRÈ snc shall in no event be liable for failure to comply with the
safety instructions given in the manual.

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2.2.1 I DENTIFICATION OF THE MACHINE
The machine identification plate, located on the frame, bears the EC mark,
the Manufacturer’s data, the model, the serial number, the year of
manufacturing and the mass of the machine.
Location of EC plate on the machine:
Mod. FR/D Mod. P-FR/D e P-FR/D
When ordering spare parts always use the model number, frame
number and year of manufacturing.

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2.2.2 C ONFORMING SE
ROTARY DISC MOWERS have been designed and built for use in agriculture
for mowing grass, pasture and permanent grasslands, alfalfa and other kinds
of fodder crop.
The machine has been designed for professional users and shall be
operated exclusively by authorised trained staff holding driving
licence.
The machine is not designed for operation in other fields than
agriculture.
ATTENTION!
The machine is for use by one operator at a time.
The use of the machine for a purpose for which it is
not designed than the intended one is considered
as non-conforming use.
GALFRÈ snc is not liable if safety labels are missing, illegible or if they have
been removed from their location see par. 3.2 e 3.3).
If safety labels are damaged or missing, order new labels. Refer to the
information contained on the machine identification plate.
This machine has been designed for use during the day. At night or under
conditions of reduced visibility use the machine light devices.
GALFRÈ is in no event liable for any damages and injuries, including
severe injuries, to operator or other people and property resulting
from any unauthorised changes and modifications to the machine.

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2.2.3 A DVERSE FIELD CONDITIONS
This section illustrates the main adverse field conditions when using the
MOWER:
oMake sure that there are not any stones or rocks on the ground
diameter over 8-12 cm);
oMake sure that there are not any stumps higher than 10 cm and
diameter over 8-12 cm;
oMake sure that there are not any metal elements on the ground, such
as nets, cables, ropes, chains, pipes etc;
oFollow recommendations for height adjustment and make sure that no
one is within 50 m of the mower;
oIt is recommended not to work with the machine fully lowered to the
ground in wet grass conditions to avoid damaging crop and affecting
performance of the machine.

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2.3 FEAT RES OF THE MACHINE
2.3.1. I DENTIFICATION OF THE MODELS
GALFRÈ rotary disc mowers are available in different models in oreder to meet
customers’ specific needs:
FR/D 165 - FR/D 210
P-FR/D 210 - P-FR/D 245 – P-FR/D 285 – P-FR/D 320
SP-FR/D 210 - SP-FR/D 245 – SP-FR/D 285 – SP-FR/D 320
“FR/D” is the abbreviation for the type of machine Rotary Disc Mower.
The abbreviations “P” and “SP” are used to identify respectively
“Professional” and “Superprofessional” models. The former are equipped with
belt drive, the latter are equipped with cardan-shaft drive.
The number indicates the cutting width cm).
FR/D 210 P-FR/D 245
P-FR/D 285

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2.3.2. M AIN COMPONENTS
A. Curtain
B. ift arms couplings
C. Stand
D. Inner cover
E. Support leg (drive shaft)
F. Drive belt
G. Hydraulic locking device
H. Hydraulic hose bracket
I. “Three point linkage”
J. Hydraulic cylinder
K. Gearbox
. Windrow-former
M. Cutter bar
N. Cutter-holder discs of
oval shape
O. Safety frame

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2.4. TECHNICAL FEAT RES
The machines are drawn by the tractor by means of the three point linkage.
The machines are equipped with rotary cutter-holder discs of oval shape
operated by the power takeoff of the tractor.
The mowing unit consists of a cutter bar to which quick rotating knives are
attached. The product is cut as a result of the knives action in the lower part
of the stem.
Cutter bar
The cutter-holder discs of oval shape have a special contour profile which
ensures sturdiness even under difficult working conditions.
All machines are equipped with a safety release device. If an obstacle is hit,
the safety release device allows the cutter bar to swing back, thus reducing
significantly the risk of damages to the machine see par. 5.1).
All gearings are encased in oil bath box.

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The MOWERS are manufactured in three models, namely FR/D available in 2
versions), P-FR/D and SP-FR/D available in 3 versions).
Rotare disc mowers FR/D
165
FR/D
210
P-FR/D
210
P-FR/D
245
P-FR/D
285
P-FR/D
320
Required power HP/KW 22/30 30/40 30/40 33/45 37/50 40/55
Max. PTO revolutions r.p.m 540 540 540 540 540 540
Cutting width m 1,65 2,10 2,10 2,45 2,85 3,20
Discs n .
4 5 5 6 7 8
Knives n
8 10 10 12 14 16
Weight kg 340 385 410 500 560 650
Max. discs speed r.p.m. 2950 2950 2950 2950 2950 2950
Width of the machine m 1,10 1,10 1,40 1,40 1,40 1,40
Length of the machine m 3,40 3,80 3,85 4,25 4,65 5,05
Heigth of the machine m 1,05 1,05 1,30 1,30 1,30 1,30
Heigth in transport position
m
2,10 2,50 2,50 2,90 3,30 3,70
Rotare disc mowers SP-
FR/D
210
SP-
FR/D
245
SP-
FR/D
285
SP-FR/D
320
Required power HP/KW 30/40 33/45 37/50 40/55
Max. PTO revolutions r.p.m 540 540 540 540
Cutting width m 2,10 2,45 2,85 3,20
Discs n
5 6 7 8
Knives n
10 12 14 16
Weight kg 460 520 600 680
Max. discs speed r.p.m. 2950 2950 2950 2950
Width of the machine m 1,30 1,30 1,30 1,30
Length of the machine m 3,80 4,20 4,60 5,00
Heigth of the machine m 1,50 1,50 1,50 1,50
Heigth in transport position
m
2,30 2,70 3,10 3,50

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2.5 NOISE LEVEL
Noise level tests are carried out on all machines manufactured by GALFRÈ
snc in cooperation with IMAMOTER, CNR Turin.
Depending on the position of the machine the noise level varies between
85,8 dB A) and 87,9 dB A).
On the basis of the noise level it is recommended to wear suitable hearing
protection.
WARNING!
Cleaning, regular maintenance of the machine and
systematic lubrication help reducing the noise
produced by the machine.
The resulting noise level depends not only on the noise caused by the
machine but also on other factors such as the working area and exposition to
loud noise.
Nevertheless the information on the noise caused by the machine will be
useful to the employee or the user in terms of risk analysis.

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2.6 PACKING, TRANSPORT AND LIFTING
The machine can be delivered with or without packing.
If it is delivered with packing, mount the curtain see par. 6.5).
When the machine is not attached to the tractor, it can be raised by means
of a crane, using the pull eye bolt as shown in the label attached to the
machine.
For raising the machine use safety hooks and
suitable cables to be mounted as indicated by labels.
Mod. FR/D e P-FR/D Mod. P-FR/D
ATTENTION !
During lifting make sure that the machine is with
the cutter bar in the horizontal position.
Alternatively, place the machine on wooden pallets and raise it with a forklift.
Lifting of the machine shall be performed by skilled staff.

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2.7 STORAGE
If the machine is not used for a long period it is necessary to store it inside
to avoid exposure to weather and dust. Before operating it again, it is good
practice to clean the machine and lubricate all mechanical components to
prevent rust.
-Clean the machine thoroughly;
-Inspect the machine for damaged parts and scratched paint;
-Make sure that safety signs are legible and located properly on the
machine. Replace damaged safety labels see par. 3.2);
-Replace damaged or worn curtain see par. 6.5);
-Lubricate all mechanical components, locking pins, the coupling head
to the cardan joint see par. 6.1);
-Replace oil in the gearbox and in the cutter bar following the
instructions see par. 6.2);
-Loose transmission belt, if necessary see par. 6.3);
-If possible, store the machine inside and place it on a wooden pallet;
2.8 DISPOSAL AND SCRAPPING
The machine shall be scrapped in suitable dumps in compliance with the
existing law.
Collect used oil and dispose it according state and local regulations.
Used oil is harmful according to the existing law, therefore it shall be properly
collected. Contact the Oil Collection Centre. In Italy - C.O.O.U. – Consorzio
Obbligatorio Oli Usati Free number 800 863 048).
Collect properly plastics, aluminium and steel components for them to be
recycled.

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FOLLOWING SAFETY R LES ARE SERIO S FOR YO R SAFETY AND
THE SAFETY OF OTHERS: READ THEM THORO GHLY AND FOLLOW
WITHO T EXCEPTION.
3SAFETY R LES
When operating, checking or doing maintenance, follow the existing safety
rules.
Failure to follow basic safety rules can result in accident or injury during
operation, maintenance and repairing of the machine.
GALFRÈ MOWERS have been exclusively designed and built for mowing grass,
pasture and permanent grasslands. The use of the mower for another purpose
than this shall be authorised in writing by the manufacturer.
The Manufacturer is not liable for any changes and modification made
to the machine without his prior approval (in writing).
ATTENTION!
GALFRÈ is not liable for any damages resulting from
misuse or use for a purpose for which the machine
has not been designed.
The machine shall be operated exclusively by authorised trained staff which is
familiar with the operation of the machine and aware of the related hazards.
For further assistance contact the service department of the Company.
Observe following safety instructions carefully.

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3.1 SAFETY AND ACCIDENT PREVENTION R LES
The safety rules described in the manual refer exclusively to the purpose for
which the machine has been designed and built. In addition to the
recommendations contained in the manual hazard control and accident
prevention depend upon the awareness, concern, prudence and proper
training of personnel.
WARNING!
Before operating the machine, inspect carefully all
parts.
oIn addition to the instructions described in the manual follow all general
safety and accident prevention rules. Before operating the machine or
performing maintenance read and understand the instructions.
oThe labels affixed to the machine call attention to safety precautions that
shall be followed.
oMake sure that safety labels are legible. Clean and replace them if
necessary.
ATTENTION!
Before maintenance, adjustment or cleaning, lower
the machine to the ground, turn off the engine of the
tractor, disengage power takeoff, set hand brake and
remove the ignition key.
oBefore operating the machine make sure that all guards and safety devices
are properly secured and in good conditions; replace damaged safety
devices. In particular check wear on guards, curtain and connecting
devices before operating the machine.

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DANGER!
For your safety and the safety of others do not
tamper with, damage or remove safety devices.
ATTENTION!
While working make sure that no people or animals
are within 50 m of the machine. When working near
public roads or public places keep others away and be
more careful.
oKeep the manual handy to check operational running. If the manual
becomes lost or damaged, order a copy from GALFRÈ.
oThe machine shall be operated exclusively by authorised trained
staff.
oThe machine has been designed to be operated by one operator at
a time.
oNever operate the machine if you feel tired, if you are sick or if you have
drunk alcohol or taken drugs or medicines.
oThe operator shall wear clothing and equipment appropriate for the job to
avoid entanglement with parts no loose fitting clothing, belts, necklaces,
bracelets, rings).
During operation, maintenance, repairing, driving or storing of the
machine, the operator shall wear safety shoes, safety gloves, and, if
necessary, earplugs, dust mask and safety glasses.

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oThere might be some dust production during operation. It is recommended
to use tractors equipped with cabins with filters on the fan system or to
use suitable fan devices such as masks in order to protect the breathing
system.
oBefore operating the machine check wear on cutting devices knives and
discs). Replace worn or damaged knives and discs. After replacing
make sure that all fasteners bolts, screws and nuts) are of the type
recommended by the Manufacturer.
oIf an object is hit, damaged or worn knives are more likely to be thrown
out of the machine. Replace them immediately see par. 6.4).
oAfter transport perform an inspection. If the machine has been damaged
contact GALFRÈ.
oMake sure that there are not any foreign bodies in the machine debris,
tools, etc.) which could affect operation or cause injuries to the operator.
oIf using compressed air or water for cleaning, wear safety glasses and
masks and keep others away.
DANGER!
Do not get on the machine or allows riders while the
machine is in operation.
oAfter hitching make sure that the drive shaft is installed properly.
ATTENTION! DANGER!
Make sure that the drive shaft guards are in good
conditions.