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Gardol GBD-46R User manual

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1
petrol lawn mower
original operating instructions
models:
GBD-46R (DYM1676CE-3)
GBD-46REV (DYM1676SED-3)
GBD-51REV (DYM1678SD-3)
GBD-51R (DYM162601)
Manufacturedby
Ningbo Daye Garden Machinery Co., Ltd.
No.58 Jinfeng Road
Yuyao, Zhejiang 315403
P.R. China
Importedby
Daye Europe GmbH
Parkstraße 1a
66450 Bexbach
Germany
2
WARNING:
For your own safety, please read this manual before attempting to operate your
new unit. Failure to follow these instructions can result in serious personal injury.
Spend a few moments to familiarize yourself with your mower before each use.
Keep this manual in a safe place, so that the information is available anytime. If
you give the equipment to any other person, hand over these operating
instructions and safety regulations as well.
Intendeduse
The equipment may only be used for the purpose it is designed for. Any other use is deemed to be a case of
misuse. The operator, and not the manufacturer, will be liable for any resulting damage or injuries of any kind.
The petrol lawn mower is intended for private use, i.e. for use in home and gardening environments.
Private use of the lawn mower refers an annual operating time up to of 50 hours, during which time the machine
is primarily used to maintain small-scale, residential lawns and home/ hobby gardens. Public facilities, sportis
grounds and agricultural or forestry applications are excluded.
Please note that our equipment has not been designed for use in commercial, trade or industrial applications.
Our warranty will be void if the machine is used in a commercial, trade or industrial business or for equivalent
purposes.
The operating instructions as supplied by the manufacturer must be kept and referred to in order to ensure that
the lawn mower is properly used and mainteed. The instructions contain valuable information on operating,
maintenance and servicing conditions.
Important! Due to the high risk of body injury to the user, the lawn mower may not be used to trim bushes,
hedges or shrubs, to cut scaling vegetation, planted roofs or balcony-grown grass, to clean (suck up) dirt and
debris off walkways, or to chop up tree or hedge clippings. Moreover, the lawn mower may not be used as a
power cultivator to level out elevated soil pieces such as molehills.
For safety reasons, the lawn mower may not be used as a drive unit for other work tools or toolkits of any kind.
3
CONTENTS
SECTION .1 SYMBOLS MARKED ON THE PRODUCT 4
SECTION 2 GENERAL SAFETY RULES 4
SECTION 3 PARTS DESCRIPTION 7
SECTION 4 TECHNICAL DATA 8
SECTION 5 ASSEMBLY 9
SECTION 6 “3 IN 1” 12
SECTION 7 OPERATING INSTRUCTIONS 13
SECTION 8 MAINTENANCE INSTRUCTIONS 20
SECTION 9 LUBRICATION INSTRUCTIONS 21
SECTION 10 CLEANING 21
SECTION 11 CHARGING THE STARTER BATTERY 23
SECTION 12 STORAGE INSTRUCTIONS (OFF SEASON) 24
SECTION 13 TROUBLESHOOTING 26
SECTION 14 WARRANTY 27
SECTION 15 ENVIRONMENT 28
SECTION 16 EC-DECLARATION OF CONFORMITY 29
WARNING:
For your own safety please read this manual before attempting to operate your new unit. Failure to follow
instructions can result in serious personal injury. Spend a few moments to familiarize yourself with your mower
before each use.
When you unpack the lawn mower, pay close attention not to twist or bend the cables and not to
pull the appliance on the cords. That may lead to irreversible damages that are not subject to
warranty.
4
1. SYMBOLS MARKED ON THE PRODUCT
B1 Read operating instructions.
B2 Keep bystanders away.
B3 Risk of injury to hands and feet.
B4 Flammable fuel. Keep fire away. Do not add fuel on running
machine.
B5 Toxic fumes. Don’t operate in closed rooms.
B6 Wear glasses and ear plugs during operation.
B7 High-current electric ignition circuit. Remove spark plug for
maintenace.
B8 Caution: Engine hot.
Sharp knives can cause severe injuries or even amputate limbs.
KEEP HANDS AND FEET AWAY.
Warning: Keep the safety signs clear and visible on the equipment. Replace the safety signs if they are missing
or illegible.
2. GENERAL SAFETY RULES
Your safety and the safety of others are very important. We have provided important safety messages in this
manual and on the engine. Please read these messages carefully.
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is
preceded by a safety alert symbol and one of three words: DANGER, WARNING or CAUTION.
These signal words mean:
DANGER: You WILL be KILLED or SERIOUSLY HURT if you don't follow instructions.
WARNING: You CAN be KILLED or SERIOUSLY HURT if you don't follow instructions.
CAUTION: You CAN be HURT if you don't follow instructions.
Each message tells you what the hazard is, what can happen, and what you can do to avoid injury.
WARNING: When using petrol tools, basic safety precautions, including the following, should always be
followed to reduce the risk of serious personal injury and/or damage to the unit. Read all these
instructions prior to operating this product and retain these instructions for future reference.
WARNING: This machine produces an electromagnetic field during operation. This field may, under some
circumstances, interfere with active or passive medical implants. To reduce the risk of serious or
fatal injury, we recommend persons with medical implants to consult their physician and the
medical implant manufacturer before operating this machine.
F
igure 1: Symbols marked on the rear cover
F
igure 2: Safety label
5
Training
●Read the instructions carefully. Be familiar with the controls and the proper use of the equipment.
●Never allow children or people unfamiliar with these instructions to use the lawn mower. Local
regulations may restrict the age of the operator.
●Never mow while people, especially children, or pets are nearby.
●Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people
or their property.
●The operators must receive proper training in the use, adjustment and operation of the machine,
including prohibited operations.
Preparation
●In operation, always wear sturdy footwear and long trousers. Do not operate the equipment barefoot or
wearing open sandals.
●Thoroughly inspect the area where the equipment is to be used and remove all objects, such as stones,
toys, sticks and wires, which can be whirled up by the machine.
●WARNING:- Petrol is highly flammable.
- Store fuel in sealable canisters specially designed for this purpose.
- Refuel outdoor only and do not smoke while refueling.
- Add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the
engine is running or when the engine is hot.
- If petrol is spilled, do not attempt to start the engine. Ignition sparks maylead to an explosion.
Move the machine away from the area of spillage and avoid creating any source of ignition until
petrol vapors have dissipated.
- Close all fuel tank and container caps securely.
●WARNING
:
Improper maintenance to this engine, or failure to correct a problem before operation, can
cause a malfunction in which you can be seriously hurt or killed. Always perform a preparation inspection
before each operation, and correct any problem.
Always check the following items before you start the engine:
1. fuellevel • 2. oillevel • 3. aircleaner • 4. fluidleaksand loose or damagedparts
●Replace faulty silencers.
●Before each use, always visually inspect the blade and blade bolts on traces of wear or damages.
Replace worn or damaged blades and bolts in sets to preserve the balance.
Operation
WARNING: Your engine's exhaust contains poisonous carbon monoxide. Carbon monoxide gas is toxic.
Breathing it can cause unconsciousness and even kill you. Do not run the engine without adequate
ventilation, and never run the engine indoors.
●WARNING: Do not use the lawnmower during lighting.
●DANGER: The engine and exhaust become very hot during operation. Keep the engine at least 1
meter away from buildings and other equipment during operation. Keep flammable
materials away, and do not place anything on the engine while it is running.
●It is recommended to limit the duration of operation in order to minimize the risks from noise and
vibration.
●Be careful when using the lawnmower in slopes and near drop-offs, ditches or embankments.
●Mow only in daylight.
6
●Avoid operating the equipment in wet grass.
●Watch your steps on slopes.
●Walk, never run.
●Mow across slopes, never up and down.
●Exercise extreme caution when changing direction on slopes.
●Do not mow excessively steep slopes.
●Use extreme caution when reversing or pulling the lawn mower towards you.
●Stop the blade if the lawn mower has to be tilted for transportation when crossing surfaces other than
grass, and when transporting the lawn mower to and from the area to be mown.
●Never operate the lawn mower with defective guards, e.g. deflectors and/or grass catchers.
●Caution: The lawnmower must not be operated without either the grass catcher or self-closing
discharge opening guard in place.
●Do not change the speed governor of the engine.
●The lawnmower safety systems or features shall not be tampered with or disabled.
●Disengage all and drive clutches before starting the engine.
●Start the engine carefully according to instructions and with feet well away from the blade.
●Do not tilt the lawn mower when starting the engine.
●Do not start the engine when standing in front of the discharge chute.
●Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
●Never pick up or carry a lawn mower while the engine is running.
●Stop the engine and disconnect the spark plug wire, make sure that all moving parts have come to a
complete stop and, where a key is fitted, remove the key
- before clearing blockages or unclogging the discharge chute;
- before checking, cleaning or working on the lawn mower;
- after having hit a foreign object. Inspect the lawnmower for damage and make repairs before
restarting and operating the lawn mower.
- If the lawn mower starts to vibrate abnormally (immediate check necessary);
- before refueling.
Maintenanceandstorage
●Keep all nuts, bolts and screws tight to ensure a safe working condition.
●Be sure there is adequate ventilation whenever you operate or service the engine.
●Never store the equipment with petrol in the tank inside a building.
●Allow the engine to cool down before storage. Clean and maintain the lawnmower before storage.
●To reduce fire hazard, keep the engine, silencer and petrol tank area free of grass, leaves or resin.
●Regularly check the grass catcher for wear or deterioration.
●Replace worn or damaged parts.
●If the fuel tank has to be drained, do so only outdoors.Allow it to cool down for at least 15 minutes first.
●Improper maintenance, use of non-conform replacement components, or the removal or modification of
safety components can damage the lawnmower and lead to serious injuries or death.
●Only use the blades and spare parts recommended by the manufacturer. The use of counterfeit parts
can damage the machine and injure the operators. Keep the lawnmower in good working condition.
●If the blade doesn’t immediately stop on stopping the engine, please contact the service center.
DANGER: Do not touch the rotating blade.
WARNING: Refuel in a well ventilated area with the engine stopped.
7
18
18
F
igure 4: GBD-46R (DYM1676CE-3)
Figure 3: GBD-46REV (DYM1676SED-3)
GBD-51RE
V
(
DYM1678SD-3
)
3. PARTS DESCRIPTION
1.
upper handle
2.
self-drive control
handle
3.
starter handle
4.
quick release
skewer
5.
grass catcher
6.
height
adjustment
lever
7.
wheel
8.
oil filler pipe & dipstick
9.
deck
10.
spark plug
11.
fuel tank cap
12.
cable clamp
13.
choke lever
14.
brake control handle
15.
air filter
16.
carburetor
17.
muffler
18.
water hose
connector
19.
side discharge
wedge
20.
side discharge
flap
21.
speed
adjustment
22.
mulching wedge
23.
front wheel locking handle
24.
front wheel bracket
25.
front wheel
26.
height adjustment knob
13
3
1
2
13
5
6
7
20
19
10
8
12
21
14
11
4
14
15
15
16 16
17
17
10
19 20
8 9
F
igure 7: valid for all models
F
igure 8: GBD-51R (DYM162601)
22
23
24
26
25
14
1
13
4
5
7
20
19 17
11
12
15
10
2
3
8
8
4. TECHNICAL DATA
model GBD-46R
(DYM1676CE-3) GBD-51R
(DYM162601) GBD-46REV
(DYM1676SED-3) GBD-51REV
(DYM1678SD-3)
engine type DG600 DG600 DG600E
(DYM1P70FE)
DG600E
(DYM1P70FE)
engine build 4-stroke, overhead valve, single cylinder
engine displacement (bore &
stroke)
173 cm3 (70 * 45 mm)
nominal power 3.6 kW
blade length 460 mm 510 mm 460 mm 510 mm
max. torque 9.5 Nm at 2700 min-1
cooling system forced air
lubrication systems forced splash
starting method recoil starter electric & recoil starter
electric starter battery ▬12 V, 4.5 Ah • type FM1545
charger for electric starter battery ▬Input: 100 – 240 V AC, 50 – 60
Hz, 0.32 A
Output: 13.8 V DC, 0.5 A
Type: HYCH0131380500G
ignition system TCI
PTO shaft rotation counter-clockwise
spark plug gap 0.7 - 0.8 mm
rated speed 2800 min-1
valve clearance (cold) 0.1 - 0.15 mm
fuel tank capacity 1.8 l
motor oil quantity needed 0.4 l
grass catcher capacity 60 l
net weight 36.0 kg 39.2 kg 38.0 kg 42.3 kg
height adjustment 25 - 75mm, 7
positions
25 – 75 mm, 6
positions
25 - 75mm, 7
positions
25 – 75 mm, 7
positions
guaranteed sound pressure level
at the operator’s position
(according to EN ISO 5395-1
annex F & EN ISO 5395-2, EN ISO
4871
83.7 dB(A)
K = 3 dB(A)
83 dB(A)
K = 3 dB(A)
83.7 dB(A)
K = 3 dB(A)
81.9 dB(A)
K = 3 dB(A)
measured sound power level 93.9 dB(A)
K = 1.81 dB(A)
96.4 dB(A)
K = 1.80 dB(A)
93.9 dB(A)
K = 1.81 dB(A)
95.0 dB(A)
K = 2.88 dB(A)
guaranteed sound power level
(according to 2000/14/EC)
96 dB(A) 96 dB(A) 96 dB(A) 98 dB(A)
vibration (according to EN ISO
5395-1 annex G & EN ISO 5395-
2)
5.37 m/s²
K = 1.5 m/s²
11.40 m/s²
K = 1.5 m/s²
5.37 m/s²
K = 1.5 m/s²
3.37 m/s²
K = 1.5 m/s²
9
5. ASSEMBLY
5.1 FOLDABLE HANDLE
1. Fix the lower handlebars into the unit body with bolts, washers and locking knobs (fig. 9 & 10).
2. Open the two quick release skewers to unfold the upper handlebar (fig. 11).
3. Bring the the upper handlebar in the operating position. Close the two quick release skewers (fig. 9 & 10).
4. Adjust the tension by turning the lock nut with a wrench (fig. 12).
5. Attach the cable clamp at the shown position with the bowden cables underneath (fig. 13).
Figure9 Figure10 Figure11
Figure 12 Figure 13
5.2 ADJUST HANDLE TO BODY HEIGHT
1. Open the two quick release skewers to unfold the upper handlebar .
2. Rotate the upper handle centered in the angle adjusting to an ergonomic height.
3. Push the locking lever closed to connect the lower handle and the upper handle.
Figure 14
5.3 MOUNTING AND DISMOUNTING THE GRASS CATCHER
1. To fit: Raise the rear cover and hitch the grass catcher to the rear of mower (fig.13-18).
2. To remove: Lift the rear cover. Lift up the grass catcher.
Do not start the
engine before you
fill oil in!
bolt
washer locking knob
locking lever
locking lever
cable clamp
10
Figure 15 Figure 16 Figure 17
5.4 STARTER HANDLE
Gently pull out the starter handle from the engine to the rope guide (fig. 18 & 19).
Figure 18 Figure 19
5.5 HEIGHT OF CUT
5.5.1 for all models
Apply outward pressure to disengage the lever from the right rear wheel rack. Move the lever forward or
backwards to adjust the cutting height. The setting applies to all 4 wheels with one lever (fig. 20).
Figure 20
5.5.2 for GBD-51R (DYM162601)
For this model, the central height adjustment only applies to the rear wheels. The front wheel is also
equipped with a height adjusting system (25 mm to 75 mm). Lift the mower up on front. Unscrew the height
adjustment knob #26. Insert the axle into the appropriate hole in the bracket for your desired height. Tighten
the knob.
rope guide
starter handle