GBC ORBIT 2000 Installation and operation manual

GBCPro-Tech
4151AndersonRoad
DeForest, WI 53532
Revision : Ph: ( 608 ) 246 - 8844
Fx: ( 608 ) 246 - 8645
ORBIT ™ 2000 OPERATION &
MAINTENANCE MANUAL
©January2001GBCFilms Group
Do not duplicate without written permission.
Partnumber : 930-051

Read me fileOrbit™ 2000 Operation and Maintenance Manual
© GBC Films Group January 2001
Read Me File . . . . . . . . .
The information in this publication is provided for reference and is believed to be accu-
rate and complete. GBC Films Group is not liable for errors in this publication or for incidental
or consequential damage in connection with the furnishing or use of the information in this
publication, including, but not limited to, any implied warranty of fitness or merchantability for
any particular use.
GBC Films Group reserves the right to make changes to this publication and to the
products described in it without notice. All specifications and information concerning products
are subject to change without notice.
Reference in this publication to information or products protected by copyright or patent
does not convey any license under the rights of GBC Films Group or others. GBC Films
Group assumes no liability arising from infringements of patents or any other rights of third
parties.
This publication is copyrighted © 2000 by GBC Films Group. All rights reserved. The
information contained in this publication is proprietary and may not be reproduced, stored,
transmitted, or transferred, in whole or in part, in any form without the prior and express written
permission of GBC Films Group.
The following information will explain how to move around within the electronic version
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Should you find an error within this publication or would like to make a suggestion,
please utilize the fax correspondence sheet following this read me file and fax it to the number
provided. Your comments and help will ensure up to date information. Thank you.

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© GBC Films Group January 2001
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Read me fileOrbit™ 2000 Operation and Maintenance Manual
© GBC Films Group January 2001
Fax Correspondence
Fax number : ( 608 ) 246 - 8645 Date :
To : Sean Flood at GBC Pro-Tech
4151 Anderson Road
DeForest, WI 53532
From :
Company :
Address :
Phone number : ( ) Fax number : ( )
Re : Orbit™ 2000 Operations and Maintenance Manual ( 930051 )
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© GBC Films Group January 2001
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Page I
Table ofContentsOrbit™ 2000 Operation and Maintenance Manual
© GBC Films Group January 2001
Table of Contents
Section 1: Safety
1.1 Safety - Complete equipment......................................................................1 - 1
1.2 Safety - Rules for loading paper .................................................................1 - 4
1.3 Safety - Rules for handling the feeding head ..............................................1 - 5
1.4 Safety - Rules for setting up the rollers and the hinged stops .....................1 - 7
1.5 Safety - Rules for set-up of the adjustable guide plates ..............................1 - 9
1.6 Safety - Rules for the chrome and pressure rollers ..................................1 - 10
1.7 Safety - Rules for the snap roller area ......................................................1 - 14
1.8 Safety - Rules for the use of the twin knife ...............................................1 - 17
1.9 Safety - Rules for the position adjustment of the decurling bar ................1 - 19
1.10 Safety - Rules for electrical installation .................................................1 - 20
1.11 Safety - Rules for machine cleaning .......................................................1 - 22
1.12 Safety - Rules for machine maintenance and adjustments .....................1 - 24
1.13 Safety - Rules for the feeder table ..........................................................1 - 26

Page II
Tableof Contents Orbit™ 2000 Operation and Maintenance Manual
© GBC Films Group January 2001
1.14 Safety - Rules for the central drive maintenance ....................................1 - 27
1.15 Safety - Rules for snapping assembly/ chain/ belt drive maintnenance ..1 - 28
1.16 Safety - Rules for maintenance/ replacement of the twin knife ..............1 - 29
Section 2: Warranty
2.1 Terms and conditions .................................................................................2 - 1
2.2 Limited period of warranty ........................................................................2 - 2
2.3 Limited warranty conditions ......................................................................2 - 2
Section 3: Specifications
3.0 Specific dimensions and weight of the equipment illustration ...................3 - 1
3.1 Dimensions and weight of the equipment ....................................................3 -1
3.2 Shipping crate dimensions ..........................................................................3 - 2
3.3 Basic technical data ...................................................................................3 - 2

Page III
Table ofContentsOrbit™ 2000 Operation and Maintenance Manual
© GBC Films Group January 2001
Section 4: Installation
4.0 Installation precautions ..............................................................................4 - 1
4.1 Pre-installation check list ...........................................................................4 - 2
4.2 Suggested floor layout ................................................................................4 - 4
4.3 Shipping damage inspection .......................................................................4 - 5
4.4 Transporting of the machine ......................................................................4 - 6
4.5 Electrical installation .................................................................................4 - 7
4.6 Becker T4.25 DSK compressor installation ..............................................4 - 8
4.7 Initial inspection .........................................................................................4 - 9
Section 5: Operations
5.0 Operations ..................................................................................................5 - 1
5.1 General information ...................................................................................5 - 2
5.1.1 Main and secondary operator position ..........................................5 - 2

Page IV
Tableof Contents Orbit™ 2000 Operation and Maintenance Manual
© GBC Films Group January 2001
5.1.2 The control panel ...........................................................................5 - 3
Original overlay illustration ..........................................................5 - 4
New overlay illustration ................................................................5 - 5
5.2 Feeder section ............................................................................................5 - 6
5.2.1 Sheet stacking ................................................................................5 - 7
5.2.2 Feeder table positioning ................................................................5 - 9
5.2.3 The feeding head ..........................................................................5 - 10
5.2.4 First Gate ......................................................................................5 - 15
5.2.5 Feed roller assembly ....................................................................5 - 16
5.2.6 Second gate ...................................................................................5 - 21
5.2.7 Adjustable guide plates ................................................................5 - 22
5.3 Lamination section ....................................................................................5 - 23
5.3.1 Film roll positioning .....................................................................5 - 23
5.3.2 Heating ...........................................................................................5 - 27

Page V
Table ofContentsOrbit™ 2000 Operation and Maintenance Manual
© GBC Films Group January 2001
5.3.3 Laminating rollers .........................................................................5 - 29
5.3.4 Spreader roller ( option ) .............................................................5 - 32
5.4 Separator Section ....................................................................................5 - 33
5.4.1 The decurling bar .........................................................................5 - 33
5.4.2 Pull rollers ....................................................................................5 - 37
5.4.3 Twin knife .....................................................................................5 - 40
5.4.4 Snapping assembly .......................................................................5 - 42
5.4.5 Stacking table ...............................................................................5 - 45
Section 6: Applications
6.1 Recommended film types ............................................................................6 - 1
6.2 General threading procedure .....................................................................6 - 2
6.3 Film threading diagram ..............................................................................6 - 5