Ge lighting Immersion rv40 series User manual

imagination at work

IMME SION™

LED Refrigerated Display Lighting

Center Mullion LED Lights

750 mm (30-inch): GELT403050CTR-SY/-SB (79777/79780), GELT403040CTR-SY/-SB (79783/79786)

900 mm (36-inch): GELT403650CTR-SY/-SB (79795/79798), GELT403640CTR-SY/-SB (79801/79804)

Description Code (Single Unit Prod ct N mber / 10-Pack Prod ct N mber)

Vertical Cases

RV40 Series

Lighting

Retrofit Installation Guide

BEFO E YOU BEGIN

Read these instructions completely and carefully.

A. Use this unit only in the manner intended by the manufacturer. If you

have any questions, contact the manufacturer.

B. Before servicing or cleaning unit, switch power off at the service panel

and follow appropriate lock out /tag out safety procedures.

isk of electrical shock. Disconnect power before servicing or installing product.

/ isque de choc électrique. Couper le courant avant de réparer ou installer le produit.

WARNING / AVERTISSMENT

isk of injury. While performing installations described, gloves, safety

glasses or goggles should be worn. / isque de blessure. Lors de l'exécution

des installations décrites, des gants, des lunettes de sécurité ou des lunettes

de protection doivent être portées.

CAUTION / ATTENTION

P EPA E ELECT ICAL WI ING

Electrical Req irements

•

The power supply must be supplied with 100-240 VAC,

50/60 Hz., and connected to an individual properly

grounded

branch circuit, protected by a 15 or 20 ampere

circuit breaker or time delay fuse.

•

Wiring must be 2 wire with ground and rated for

75°C (167°F).

• Do not overload driver, follow installation instructions

for the GEPS4000NCMUL-SY.

• Ensure that all connection points are sealed for damp

location using the appropriate method per the NEC or

local electrical code.

LED D IVE COMPATIBILITY

This system is compatible with the GEPS4000NCMUL-SY

LED Driver. Please refer to the separate LED driver installation

guide for appropriate wiring connections.

FO YOU SAFETY

ead and observe all CAUTIONS and WA NINGS shown

throughout these instructions.

• Installation to be performed by factory trained service personnel only.

•

For use inside a commercial refrigeration case with packaged foods only.

This device complies with part 15 of the FCC Rules. Operation is subject to the

following two conditions: (1) This device may not cause harmful interference, and (2)

this device must accept any interference received, including interference that may

cause undesired operation.

NOTE: This equipment has been tested and found to comply with the limits for a Class A

digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide

reasonable protection against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses, and can radiate radio frequen-

cy energy and, if not installed and used in accordance with the instruction manual, may

cause harmful interference to radio communications. Operation of this equipment in a

residential area is likely to cause harmful interference in which case the user will be

required to correct the interference at his own expense.

This Class [A] RFLD complies with the Canadian standard ICES-003. Ce DEFR de la classe

[A] est conforme à la NMB-003 du Canada.

• For retrofit only. If you are an OEM, please refer to the OEM

Installation Guide.

• Refer to manufacturing manual for refrigeration case to

identify lighting control circuits. Ensure that power is switched

off at the service panel for the lighting circuit. If a lighting

power switch is not provided in the refrigeration case, power

removal can be performed at the main breaker panel.

• Locate existing lighting components including ballasts,

lampholders, lamps, and lampguards in the refrigeration

case for removal. Please refer to refrigeration manual for any

questions dealing with component locations.

• Remove lamps, lampholder and lamp guards. Cut the wiring,

making the cut as close to the lampholder as possible. Do not

remove wiring from case as it will be utilized to attach the LED

light. Dispose of components per federal and local regulations.

• Locate ballast within system. The most common location is in

the mullion or the electrical raceway found in the bottom of

the refrigerated case.

• Disconnect ballast input and output connectors. Cut the

ballast connector wires nearest to the connector and remove

connector. Unscrew the mounting screws that attach ballast

and remove ballast. Dispose of ballasts according to federal

and local regulations. LED driver installation will begin at Step

7 and Step 8.

• To install the LED light, first identify the wiring for connection

to the LED driver. After removing the connector from ballast,

leave the existing ballast input and output wires for

reconnection in a later step.

emove Existing Lighting Components

Tools Required Components Required

LED light

LED driver

Wire cover

M3.5x1.3x13 (#6-32 x 1/2 inch) screws

Twist lock splice wire connectors

Wire stripper/cutter

Tape measure

Screwdriver

Cordless drill

Hammer

2.8mm (7/64-inch) drill bit

Center punch

567

Fluorescent Component Location

Lamp with lamp guards

(behind mullion)

Lamp holders

Ballast

1. Mullion

2. Raceway

3. Overhead door frame

WARNING/AVERTISSEMENT

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HQFORVHGZLULQJDQGFRPSRQHQWV5LVTXHGHIHXRXpOHFWURFXWLRQLes pièces et câbles électriques risquent d’être endommagés lors du perçage

GHVWURXVSRXUO·LQVWDOODWLRQGXOXPLQDLUHj'(/9HXLOOH]YpUL¿HUVLGHVFkEOHVHWFRPSRVDQWHVVHWURXYHQWGHUULqUHODSDURLDYDQWGHSHUFHU

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FkEODJHRXODEUDVLRQQHSDVH[SRVHUOHFkEODJHDX[ERUGVGHIHXLOOHVGHPpWDORXGDXWUHVREMHWVWUDQFKDQWV

isk of electrical shock. Only those open holes indicated in the photographs and/or drawings may be made or altered as a result of kit installation. Do not leave

any other open holes in an enclosure of wiring or electric components / isque de choc électrique. Seuls les trous ouverts indiqués dans les photos et / ou les

dessins peuvent être faites ou modifiés à la suite du montage du kit. Ne pas laisser autres trous ouverts dans l'enceinte du câblage électrique ou composants.

WARNING / AVERTISSMENT

• Measure the total width of the mullion, and mark a vertical

line half the total width near the top and bottom of the mullion.

•

Prepare for the upper end of the Center LED Light. Mark a

horizontal line a minimum 54 mm (2 1/8-inches) from the top

of the mullion, and another horizontal line 10 mm (3/8-inches)

below this line.

• Prepare for the lower end of the Center LED Light. For

750 mm (30-inch) LED Lights, mark a horizontal line 687 mm

(27 1/32-inches) beneath the first line drawn for the top

Mounting Tab. For

900 mm (36-inch) LED Lights, mark a

horizontal line 836 mm (32 29/32-inches)

beneath the first

line drawn for the top Mounting Tab.

• Point the center punch directly at the intersection of the

horizontal lines and the vertical line (top and bottom)

and

establish a dimple.

• Use power drill and 2.8 mm (7/64-inches) drill bit to drill

holes at the

intersection of the vertical center line and the

horizontal lines.

Prepare for Installation of

Center LED Lights

of mullion

Total width

10 mm (3/8")

For 750 mm (30-inch)

LED Lights:

687 mm (27 1/32")

Center

punch

at intersection

and drill a

2.8 mm (7/64")

hole

mullion

Half total

width of

LED Driver wires -

top

For 900 mm (36-inch)

LED Lights:

836 mm (32 29/32")

Install Center LED Lights

3LED Driver

Leads

Center LED Light

Power Leads

Mounting Tab

• Place the Center LED Light against the face of the

mullion

near the two holes drilled at the top.

• Insert a M3.5 x 1.3 x 13 (#6-32 x ½-inch) sheet metal screw

into the top slot of the Mounting Tab on the Center LED Light

and into the first hole that was drilled in the center mullion.

• Use a screwdriver to start threading the screw into the

drilled hole.

• Refer to the manufacturing manual for door frame to ensure

there are no components contained inside the mullion that

could be drilled through. Use a M3.5 x 1.3 x 13 (#6 - 3/4-inch)

self-drilling screw to attach the Center LED Light into one

or two of the additional drill through holes located near the

center of the LED Light.

• Repeat for the second screw, and for the lower end of the

Center LED Light.

• Refer to wiring diagram on page 5. Connect the red and black

output wires from the LED Light to the red and black wires on the

LED Driver using the twist lock splice wire connectors provided.

LED Driver

Configuration Options

6-Door Case

5-Door Case 4-Door Case 3-Door Case

2-Door Case

LED

DRIVER

The diagrams below represent wiring

configurations for each LED Driver.

LED

DRIVER

LED

DRIVER LED

DRIVER

isk of injury. Do not overload LED Driver, 60-watts maximum per driver. For 30-inch and 36-inch LED Lights, do not exceed

5 Center LED Lights per LED driver loading limit. (2 End LED Lights is equivalent to 1 Center LED Light). isque de blessure.

Ne pas surcharger le driver LED, 60-watts maximum par driver. Dans le cas des lampes LED de 30"-75 cm et de 36"/90 cm, ne

pas dépasser 5 lampes LED centrales par limite de charge du driver. (2 lampes LED latérales équivalent à 1 lampe LED centrale).

CAUTION / ATTENTION

LED

DRIVER LED

DRIVER

Center LED Lights 54321

End LED Light Sets 11111

LED Drivers 21111

Wire Covers 76543

Parts Needed Per Case

6-Door 5-Door 4-Door 3-Door 2-Door

TERMINAL BLOCK

LED DRIVER

WHITE (NEUTRAL)

BLACK (LINE)

SWITCH

BRBR

RIGHT END LED LIGHT

LEFT END LED LIGHT

Occupancy Sensor

Gray Purple

isk of electrical shock. Ensure that all connection points are sealed for damp location using the appropriate method per the NEC or local

electrical code.

isque de choc électrique. S’assurer que les points de raccordements sont scellés pour emplacement humide en employant une

méthode permise par le NEC ou par le code électrique local.

WARNING / AVERTISSMENT

One End Set ( ight and Left) &

One Center LED Light

One End LED Light ( ight or Left) &

One Center LED Light

TERMINAL BLOCK

LED DRIVER

WHITE (NEUTRAL)

BLACK (LINE)

SWITCH

BR BR

END (R or L) LED LIGHT

CENTER LED LIGHT

Occupancy Sensor

Gray Purple

TERMINAL BLOCK

LED DRIVER

WHITE (NEUTRAL)

BLACK (LINE)

SWITCH

CENTER LED LIGHT

LEFT END LED LIGHT

RIGHT END LED LIGHT

Occupancy Sensor

Gray Purple

Note: LED Lights are polarity insensitive

TERMINAL BLOCK

LED DRIVER

WHITE (NEUTRAL)

BLACK (LINE)

SWITCH

CENTER LED LIGHT

Occupancy Sensor

Gray Purple

TERMINAL BLOCK

LED DRIVER

WHITE (NEUTRAL)

BLACK (LINE)

SWITCH

BR BR

CENTER LED LIGHT

Occupancy Sensor

Gray Purple

Two Center LED Lights One Center LED Light

Note: LED Lights are polarity insensitive Note: LED Lights are polarity insensitive

One End Set ( & L) LED Lights

Note: LED Lights are polarity insensitive

Connection Configurations

For information on A, B, C, D, see Steps 4, 5 and 6.

C C C

TERMINAL BLOCK

(AC Source)

TERMINAL BLOCK

(AC Source)

TERMINAL BLOCK

(AC Source)

TERMINAL BLOCK

(AC Source)

TERMINAL BLOCK

(AC Source)

Wire Cavities

39-01-4030 (AC)

Cavity 1 - Line 1 (Black)

Cavity 2 - Earth Ground (Green)

Cavity 3 - Neutral or Line 2 (White)

39-01-4046 (DC)

Cavity 1 - Output DC (+) (red)

Cavity 2 - Output DC (-) (black)

Cavity 3 - Dimming (Purple)

Cavity 4 - Dimming (Gray)

Connect LED Driver - Input

Connect LED Driver - Output

Connect Dimming Contacts – Output (Optional)

OPTION 1 – USING 3-WAY CONNECTO

Attach the supplied green/yellow ground wire from the

LED Driver to a grounded metal portion of the door frame.

Connect the original Line and neutral wires (or Line 1 and

Line 2 wires for 240 nominal VAC) to the 3-way connector

for the LED Driver input wires using the appropriate

matingconnector (Molex P/N 39-01-4030). Ensure that

the connector cavities are correctly populated per the

wire cavity table on page 5.

OPTION 2 – USING TWIST-ON WI E CONNECTO

Attach the supplied green/yellow ground wire from the

LED Driver to a grounded metal portion of the door frame.

Remove the 3-way connector from the LED Driver by cutting

the wires near the connector and strip the input wires. Using

the appropriate wiring diagram on page 5, connect the

original Line and neutral wires (or Line 1 and Line 2 wires for

240 nominal VAC) to the LED Driver leads using twist lock wire

connectors

or other connection method approved for low

temperature usage and stranded cable. Ensure that the

connector

cavities are correctly populated per wire cavity

table on page 5.

• Make input (AC) connections using one of the two options below:

• The LED Driver is required to be reliably bonded to the protective ground conductor.

• Make output (DC) connections using one of the two options below:

OPTION 1 – USING 4-WAY CONNECTO

Connect the LED Driver output leads to the LED Light leads

using the appropriate mating connector (Molex P/N 39-01-

4046). Terminals

installed should be crimped using approved

tooling and process per Molex specifications. Ensure that the

connector cavities are correctly populated per the

wire cavity table on page 5.

OPTION 2 – USING TWIST-ON WI E CONNECTO S

Remove the 4-way connector from the LED Driver by

cutting the wires near the connector and strip the output

leads. Using the appropriate wiring diagram on page 5,

connect the LED Driver output leads to the LED Light leads

using wire connectors or other connection method approved

for low temperature usage and stranded cable. (A)

For non-dimming applications, cap the unused wires with

4mm (5/32") twist on wire connectors.

OPTION 1 – USING 4-WAY CONNECTO

Connect the LED Driver dimming output leads to the

occupancy sensor or control system using the appropriate

mating connector (Molex P/N 39-01-4046). Terminals installed

should be crimped using approved tooling and process per

Molex specifications. Ensure that the connector cavities are

correctly populated per the wire cavity table on page 5.

(D)

OPTION 2 – USING TWIST-ON WI E CONNECTO S

Remove the 4-way connector from the LED Driver by

cutting the wires near the connector and strip the output

leads. Using the appropriate wiring diagram on page 5,

connect the LED Driver dimming output leads to the

occupancy sensor or control system using wire connectors

or other connection method approved for low temperature

usage and stranded cable. (D)

• To enable dimming operation, connect leads from occupancy sensor or control system (normally open contact) to the purple

and gray leads of the power supply.

• Make output (contact closure) connections using one of the two options below:

• The LED Driver is capable of step dimming from 100% power to 20% power when used with a normally

open contact closure

occupancy sensor system.

• When using the LED drivers for non-dimming applications, the dip switch setting must be set to #1 ON to

disable the dimming feature and achieve 100% illumination.

LED efigerated Display Lights – Cleaning Instructions

• The outer lens and the plastic housing should be cleaned

periodically with a mild liquid dish detergent.

• Do not use chemical cleaners to clean the lens.

• eep the outside clean. Wipe with a clean cloth lightly

dampened with mild liquid dish detergent. Dry with a clean,

soft cloth.

• Do not wipe the lens with a soiled dish cloth or wet towel.

These may leave a residue that can damage the finish.

• Do not use scouring pads, powdered cleaners, bleach or

cleaners containing bleach because these products can

scratch and damage the finish.

11776-R110813

isk of electrical shock. Plastic cover is needed to protect electrical wires from tampering and accidental contact. / isque de choc électrique.

Le couvercle en plastique est requis pour assurer une protection adéquate contre l'accès aux fils et les contacts accidentels.

CAUTION / ATTENTION

isk of electrical shock. Disconnect power to LED Lights before any cleaning operation.

isque de choc électrique. Débranchez l'alimentation des éclairages à LED avant toute opération de nettoyage.

WARNING / AVERTISSMENT

Attach Covers to End Cap

• Tuck wires underneath Wire Cover before installing it onto

the End Cap.

• Attach Wire Cover to LED Light End Cap by inserting a

M2.9x10 pan head tapping screw (provided) through the

holes in Covers and Mounting Tabs using an installation

torque 0.32 N-m (3 lbf-in)

NOTE:

Tighten slowly until fully seated, do not over tighten

or strip the threads.

Wire

Cover

End Cap

M2.9x10 pan

head tapping

screw

GE Lighting Solutions • 1-888-MY-GE-LED • www.gelighting.com

1-8 88-6 9-43-533

GE Lighting Solutions, LLC is a subsidiary of the General Electric Company. Immersion is a trademark of GE Lighting Solutions, LLC. The GE brand and logo are trademarks of the General Electric Company.