General 15-005S Parts list manual

Heavy-duty enclosed stand for
greater stability.
Sanding belt operates at any angle
from horizontal to vertical.
Accurate belt tension and tracking
adjustment.
Cast-iron table can be adjusted up
or down for full belt use.
Conveniently mounted motor
controls.
Cast-iron miter gauge can be locked
in position for quick and easy setup.
Adjustable, removable front table
fence.
Graphite covered steel plate for
reduced friction and extended
belt life.
LENGTH OF OSCILLATION
UP: 1/8’’ (3.2 mm)
DOWN: 1/8’’ (3.2 mm)
TOTAL: 1/4’’ (6.4 mm)
BELTSIZE
6’’ x 89’’ (152 x 2260 mm)
BELTSPEED
3900 LIN. FPM (1279 LIN. MPM)
LENGTH OF WORK AREA
33 3⁄4” (857 mm)
DUST CHUTE OUTLET
4” (102 mm)
FRONT TABLE SIZE
97⁄8” x 29 5⁄8” (250 x 751 mm)
AUXILIARY/END TABLE SIZE
97⁄8” x 11 7⁄8” (250 x 300 mm)
BASE DIMENSIONS (L x W)
21 1/2” x 17” (546 x 432 mm)
OVERALL DIMENSIONS (L x WxH)
50” x 21” x 49” (1270 x 533 x 1245 mm)
MOTOR - PRE-WIRED 220V
1 1⁄2HP
,110/220 V
,18/9 A
WEIGHT
277 LBS (126 kg)
REVISION 1 - OCTOBER 26/07
©COPYRIGHT GENERAL INTERNATIONAL 10/2007

THANK YOU for choosing this General® International model 15-005S 6” x 89”
oscillating edge belt sander. This sander has been carefully tested and inspected before ship-
ment and if properly used and maintained, will provide you with years of reliable service. To
ensure optimum performance and trouble-free operation, and to get the most from your
investment, please takethe time to read this manual beforeassembling, installing and oper-
ating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this edge belt sander as well as the set-up, maintenance and identification of its parts and
components. This manual is not intended as a substitute for formal woodworking instruction,
nor to offer the user instruction in the craft of woodworking. If you are not sure about the safe-
ty of performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
All component parts of General® International machineryarecarefully tested and inspected during all stages of
production, and each machine is thoroughly inspected upon completion of assembly. Because of our commit-
ment to quality and customer satisfaction, General® International agrees to repair or replace, within a period of 24
months from date of purchase, any genuine part or parts which, upon examination, prove to be defective in work-
manship or material. In order to obtain this warranty, all defective parts must be returned freight pre-paid to
General® International Mfg. Co., Ltd. Repairs attempted without our written authorization will void this warranty.
GENERAL ® INTERNATIONAL WARRANTY
Disclaimer: The information and specifications in this manual pertain to
the unit as it was supplied from the factory at the time of printing.
Because we are committed to making constant improvements, General
International reserves the right to make changes to components, parts
or features of this unit as deemed necessary, without prior notice and
without obligation to install any such changes on previously delivered
units.Reasonable careis taken atthe factory to ensure that the specifi-
cations and information in this manual corresponds with that of the unit
with which it was supplied. However, special orders and “after factory”
modifications may render some or all information in this manual
inapplicable to your machine. Further, as several generations of this
model of sander and several versions of this manual may be in circula-
tion, if you own an earlier or later version of this unit, this manual may not
depict your machine exactly. If you have any doubts or questions
contact your retailer or our support line with the model and serial num-
ber of your unit for clarification.
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone [phone] • Fax [phone] • www.general.ca

1. Do not operate the sander when tired, distracted, or
under the effects of drugs, alcohol or any medica-
tion that impairs reflexes or alertness.
2. The working area should be well lit, clean and free
of debris.
3. Keep children and visitors at a safe distance when
the sander is in operation; do not permit them to
operate the sander.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches
and switch keys, to prevent unauthorized or unsu-
pervised use.
5. Stay alert! Giveyour work your undivided attention.
Even a momentary distraction can lead to serious
injury.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Workin a well-ventilated area
and whenever possible use a dust collector and
wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck-
laces or other jewelry while the sander is in opera-
tion.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the table surface before operating.
9. Keep hands well away from the sanding belt and
all moving parts. Use a brush, not hands, to clear
away chips and dust.
10. Be sure sanding belts are securely installed in the
machine.
11. Do not operate the sander if the sand paper is
damaged or badly worn.
12. Do not push or force the work piece into the sander.
The machine will perform better and more safely
when working at the feed rate for which it was
designed.
13. Avoid working from awkward or off balance posi-
tions. Do not overreach and keep both feet on floor.
14. Keep guards in place and in working order. If a
guard must be removed for maintenance or clean-
ing, be sure it is properly re-attached before using
the tool again.
15. Never leave the machine unattended while it is run-
ning or with the power on.
16. Use of parts and accessories NOT recommended
by General®International may result in equip-
ment malfunction or risk of injury.
17. Never stand on tool. Serious injury could occur if the
tool is tipped over or if the sanding belt is uninten-
tionally contacted.
18. Always disconnect the tool from the power source
before servicing, changing accessories or the
sanding belt, or beforeperforming any mainte-
nance or cleaning, or if the machine will be left
unattended.
19. Make sure that switch is in "OFF" position before
plugging in the power cord.
20. Make sure the tool is properly grounded. If
equipped with a 3-prong plug it should be used
with a three-pole receptacle. Never remove the
third prong.
21. Do not use this sander for other than its intended
use. If used for other purposes, General®
International disclaims any real implied warranty
and holds itself harmless for any injury, which may
result from that use.
Rules for Safe Operation
To help ensure safe operation, please take a moment to learn the machine’s applications and limita-
tions, as well as potential hazards. General® International disclaims any real or implied warranty and
holds itself harmless for any injury that may result from improper use of its equipment.

Plug the sander into a proper receptacle. Your power tools should be connected to a dedicated electrical circuit
of not less than #14 wire and should be protected with a 15 amp time lag fuse. If an extension cord is needed use
only 3 wire cords with 3-prong grounded type plugs and 3-pole receptacles. Consult the chart below for details on
selecting an extension cord.
GROUNDING
This sander must be grounded to protect the operator from electrical shock. The
supplied motor for this sander is pre-wired for 220V, single phase operation and has
a3-conductor cord and 3-prong grounded plug to fit a grounded-type recepta-
cle .
CONVERTING THE MOTOR TO 110V
Should you need to convert your machine’s motor from 220V to 110V power, there is an electrical schematic drawing on
the inside of the motor cover plate. Unless you are a qualified electrician, we do not recommend attempting this conver-
sion on your own. If you choose to do so, you may risk serious personal injury, damage to the motor and voiding the war-
ranty of your machine.
We suggest you ask your local General International distributor to recommend qualified electricians in your area
(or perhaps one of their own technicians) who can make this conversion properly and safely.
ELECTRICAL REQUIREMENTS
SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE
COMPLETING THE SET-UP AND ASSEMBLY PROCESS. DO NOT PLUG THE MACHINE INTO A POWER SOURCE UNTIL
INSTRUCTED TO DO SO.
TABLE - MINIMUM GAUGE FOR CORD
VOLTS
110 V
MORE
THAN
18
18
16
14
220 V
AMPERE
RATING
NOT
MORE
THAN
0
6
10
12
6
10
12
16
16
16
16
12
16
14
14
-
14
12
12
-
25ft.
50 ft.
50ft.
100 ft.
100 ft.
200 ft.
150 ft.
300 ft.
TOTAL LENGTH OF CORD IN FEET
AWG
BEFORE CONNECTING THE SANDER TO A POWER SOURCE, MAKE SURE THAT THE ELECTRICAL CURRENT IS OF THE
SAME TYPE AS THAT STAMPED ON THE MOTOR NAMEPLATE. ALL ELECTRICAL CONNECTIONS SHOULD HAVE A PROP-
ER CONTACT. NEVER CONNECT THE MACHINE TO A POWER SOURCE OF GREATER OR LOWER VOLTAGE THAN NEED-
ED. FAILURE TOCOMPLYCOULD RESULT IN SERIOUS INJURY TO THE USER AND/OR DAMAGE TO THE MACHINE. IF IN
DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
4

6” X 89” OSCILLATING EDGE BELT SANDER
15-005S
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
5
BELT TENSION LEVER
LOCK KNOB
DUST HOOD LOCK KNOB
DUST OUTLET
SAFETY SWITCH ASSEMBLY
MOTOR
BASE DOOR HANDLE
DOOR
SANDING HEAD TILTADJUSTMENT LEVER
MITER GAUGE
SANDING BELT
AUXILIARY/END TABLE
AUXILIARY/END TABLE SUPPORT ROD

UNPACKING
6
LIST OF CONTENTS
QTY
SANDING HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
-FENCE*,6” X 89” 100 GRIT SANDING BELT* ..............1
SHELF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
HARDWARE BAGINCLUDING:
—PHILLIPS SCREW, FLAT WASHER , LOCK WASHER . . . . . . . . . . . . . . .2
BACK PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
UPPER DOOR SUPPORT RAIL . . . . . . . . . . . . . . . . . . . . . .1
LOWER DOOR SUPPORT RAIL . . . . . . . . . . . . . . . . . . . . .1
MITER GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
DOOR STOPPER
HARDWARE BAGINCLUDING:
—STOPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
—PHILLIPS SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
TABLE SUPPORT BRACKET . . . . . . . . . . . . . . . . . . . . . . . . .1
HARDWARE BAGINCLUDING:
—SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
DOOR HANDLE
HARDWARE BAGINCLUDING:
—HANDLE, RUBBER STOPPER, FLAT WASHER, LOCK NUT . . . . . . . . . .1
WORKPIECE STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
TABLE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
TENSION LEVER HANDLE ..........................1
DRUM ADJUSTMENT TOOL . . . . . . . . . . . . . . . . . . . . . . .1
AUXILIARY/END TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . .1
HARDWARE BAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
—HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
-LOCK KNOB (SHORT TOGGLE SCREW) . . . . . . . . . . . . . .2
-LOCK KNOB (MEDIUM & LONG TOGGLE SCREW) . . . . . .1
—FLATWASHER (LARGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
—FLAT WASHER (MEDIUM), LOCK WASHER . . . . . . . . . . . . . . . . . .14
—CARRIAGE BOLT, HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
—HEX BOLT(LONG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
RUBBER FEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
HARDWARE BAGINCLUDING:
—FLATWASHER, BOLT, NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SAFETY SWITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .1
RIGHT DRUM GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . .1
HARDWARE BAGINCLUDING:
—FLANGE SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SIDE PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Carefully unpack and remove the unit and its components from its shipping container and check for missing or
damaged items as per the list of contents below.
NOTE: Please report any damaged or missing items to your GENERAL® INTERNATIONAL distributor immediately.
*The sanding belt and the
fence are stored inside the
sanding head to prevent
damage in shipping.

PREPARATION AND PLACEMENT WITHIN THE SHOP
SET UP SAFETY ADDITIONAL REQUIREMENTS FOR SET UP
•12 mm Hex socket or 12 mm Open end wrench
•Flat head screwdriver
•Small square head screwdriver
•Extra person for help with lifting
•4mm Allen key or 4 mm T-handle hex wrench
•Phillips screwdriver
Serious personal injury could occur if you connect
the machine to the power source before you have
completed the set up process. DO NOT connect
the machine to the power source until instructed to
do so.
The MODEL 15-005S is a heavy machine (277 LBS -
126 kg). Do not over-exert. Arrange to have help
nearby and ready for unpacking and set- up.
HEX SO
CLEAN UP
The unpainted cast-iron surface of the tables are covered
with a protective coating that helps prevent rust from
forming during shipping and storage. Remove this protec-
tive coating by rubbing with a rag dipped in kerosene,
mineral spirits or paint thinner. (Handle and dispose of poten-
tially flammable solvent soaked rags according to manufactur-
ers’ safety recommendations.) Aputty knife, held flatto avoid
scratching the surface, may also be used to scrape off the
coating followed by clean-up with solvent. Avoid rubbing
the painted surfaces, as many solvent based products will
remove paint.
Toprevent rust, apply a light coating of paste wax or use
regular applications of anyafter-market surface protec-
tant or rust inhibitor such as General International “Top
Saver” item #GC-010.
Tip/Hint: With a screw driver, push a solvent-saturated rag into the
T-slot to remove the grease so the miter gauge will slide freely.
PLACEMENT WITHIN THE SHOP
This model 10-005S MI should be installed and operated only on a solid, flat and stable floor that is able to support
the weight of the sander (277 LBS -126 kg) and the operator. Using the dimensions shown as a guideline, plan for
placement within your shop thatwill allowthe operator to workunencumbered and unobstructed by foot traffic
(either passing shop visitors or other shop workers) or other tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitorsor multiple operators, it is
advisable to establish a Safety Zone around shop
machinery. A clearly defined “no-go” zone on the floor
around each machine can help avoid accidents that
could cause injury to either the operator or the shop visi-
tor. It is advisable to take a few moments to either paint
(using non-slip paint) or using tape, define on the floor the
limits or perimeter of each machines safety zone. Take
steps to ensurethatall operatorsand shop visitors are
awarethat these areas are off limits whenever a machine
is running for everyone but the individual operating the
unit.
50”
21 1/2” 17”
21”
49”
7
OROR

1. Using a bolt, washer, and a nut, attach 2 rubber
feet to the side panels (2) according to
order of assembly . Tighten nuts with either a 12
mm hex socket or 12 mm Allen key.
ASSEMBLY INSTRUCTIONS
3. Install the door handle on the door by follow-
ing the order illustrated in figure .Install the door
between both door supports, first by inserting the
rod into the hole of the lower door support ,
then, by pulling down on the spring lever , and
placing it in the hole of the upper door support.
4. Install the door stopper with 2 screws , using a
small square head screwdriver.
2. Attach the upper and lower door supports to
the side panels , shown above, using the car-
riage bolts, medium flat washers, lock washers and
nuts.
Note: Make sure the hole in the upper door support
faces downward , and the hole in the lower door
support faces upward (so that the table rod can be
inserted into the lower door support and the spring
lever can be inserted into the upper door support.)
rubber
foot
nut
bolt
ASSEMBLE THE BASE
DOOR
stopper washer nut
5. Install the back panel using 2 carriage bolts,
medium flat washers, lock washers and nuts ,
one on each side.
6. Place the shelf in the base and secure using 2
screws, medium flat washers and lock washers.
8
washer

9
Note: Position the sanding head onto the base so that
the motor is on the right side of the front of the base.
1. With the help of an assistant, place the sand-
ing head on to the base and attach each end
with a hex bolt, lock washer and a medium flat
washer .
2. To facilitate the upcoming assembly steps, reposi-
tion the sanding head from the horizontal (180º) to
the vertical (90º) position. To reposition the head,
push back the sanding head tilting adjustment
lever (under the sanding head) and swivel the
head into the vertical position.
Note: Make sure to pull the lever back to lock the head
in position.
Screw the switch assembly and the table support
bracket into the mounting holes on the end of the
motor,as shown above, using a 4 mm T-handle hex
wrench or a 4 mm Allen key. Then, connect the power
cordfrom the motor to the inlet plug on the switch .
Note: The sanding belt and the fence are stored inside
the sanding head to prevent damage in shipping.
To access the sanding belt and fence, remove the belt
guard , left drum guard (side opposite the motor)
and dust hood , which are already installed on the
sanding head
INSTALL THE SANDING HEAD ONTO THE BASE
To Lock
To Loosen
The sanding head is heavy. Do not over-exert. The
help of an assistant will be needed for the following
step.
INSTALL THE SWITCH INSTALL THE SANDING BELT
1. Unscrew the lock knob that retains the left drum
guard. Then remove the guard and put it aside for
now.
2. Unscrew the lock knob that retains the belt
guard and the dust hood, then remove the guards
and put them aside for now.

3. Remove the sanding belt and the fence that
are stored in the sanding head. Put the fence aside
for now.
4. Install the handle onto the belt tension lever . To
install or change the sanding belt, simply pull the
belt tension lever to the “loose” position . Then
install the sanding belt and reposition the belt
tension lever back to the “tight” position.
5. Install the sanding belt guard between the 2
rear supports – secure the left side only for now,
using a short lock knob and a large flat washer, as
shown above .
6. Fit the left drum guard between the support
and the belt guard just installed, using another
large flat washer and short lock knob .
Note: Raise the guards so thatthe lockknobs can be
tightened at the top of the rear supports, to facilitate
the upcoming assembly steps (so thatthe dust hood
will not rub or bump against the motor).
7. Attach the right drum guard on the dust hood
with 3 flange screws .
10
Tight - Loose

INSTALL THE WORKPIECE STOP
1. Loosen the small knob and move the dust
hood towards the back , then re-tighten the
knob to prevent the piece from moving.
2. Insertthe rod of the workpiece stop into the first
hole on top of the belt.
3. Replace the dust hood in position, sliding the right
drum guard under the head of the workpiece
stop.
4. Using a medium flat washer and a long lock knob,
attach the workpiece stop, as well as the right
drum guard, to the sanding head, as showabove.
OPERATING INSTRUCTIONS
TO REDUCE THE RISK OF DAMAGE TO THE SANDER OR THE WORKPIECE, AS WELL AS THE POTENTIAL FOR PERSONAL
INJURY
,AFTER INITIAL SET-UP AS WELL AS BEFORE EACH USE, MAKE SURE THAT EVERYTHING IS SECURELY INSTALLED
AND THAT ALL FASTENERS AND MOVING PARTS ON THIS SANDER ARE LOCKED IN PLACE BEFORE STARTING THE
MACHINE.
CONNECT TO A DUST COLLECTOR
DEPENDING UPON THE TYPE OF SANDING, WHENEVER POSSIBLE, CONNECT YOUR MACHINE TO A DUST COLLEC-
TOR.
ALWAYS TURN ON THE DUST COLLECTOR BEFORE STARTING THE SANDER AND ALWAYS STOP THE SANDER BEFORE
TURNING OFF THE DUST COLLECTOR.
The workpiece stop acts as a fence to assist in main-
taining control over the workpiece making it easier
and safer to hold the workpiece flat to the belt for an
even, more uniform sanding job. It also acts as a stop-
per to prevent the workpiece from being carried away
or flung from the machine by the rotation of the sand-
ing belt.
11

• There is a 4” diameter dust outlet on the right side
of the machine allowing for the connection to a
dust collector (not included).
• Be sure to use appropriate sized hose and fittings
(not included) and check that all connections are
sealed tightly to minimize airborne dust.
• If you do not already own a dust collection system
consider contacting your General® International
distributor for information on our complete line
of dust collection systems or visit our Web Site at:
www.general.ca
CONNECTING TO A POWER SOURCE
Plug the machine into a proper receptacle – before connecting to the power source make sure that the switch is in
the “off” position and that the power supply is of the same type as that stamped on the I.D. nameplate of the motor.
Running on low voltage will damage the motor.
TO AVOID RISK OF SHOCK OR FIRE, DO NOT OPERATE THE UNIT WITH A DAMAGED POWER CORD OR PLUG.
REPLACE DAMAGED CORD OR PLUG IMMEDIATELY.
POWER ON POWER OFF
SAFETY KEY
(PREVENTS START-UP
WHEN REMOVED)
ON/OFF SWITCH & SAFETY KEY
The model 15-005S M1 is equipped with a simple “rocker style” On/Off switch featuring a removable lock out safety
key.
Toprevent unauthorized use or unintentional start-up, remove the safety key and store it in a safe place whenever
the sander is not in use.
To start the sander insert the safety key and pull the switch toward you. To stop the machine, push the switch in.
MAKE SURE THE SWITCH IS IN THE “OFF” POSITION BEFORE PLUGGING IN THE POWER CORD. REMOVE THE SWITCH
KEY WHENEVER THE SANDER IS NOT IN USE. PLACE IT IN A SAFE PLACE AND OUT OF THE REACH OF CHILDREN.
BASIC FUNCTIONS OF THIS MACHINE
This machine has been designed for sanding or polishing (removing kerf or pencil marks) on small workpieces,
such as chair legs or cabinet doors.
The sanding belt can be tilted at any angle between 90º and 180º for bevelled pieces. Flat sanding, with belt in
hoizontal position (180º), is easier and safer for longer workpieces.
The auxiliary/end table can be installed on the right side of the sanding head and used for sanding round or
curved surfaces.
The oscillating featureallows for faster more efficient sanding. The cross grain sanding action caused by the oscil-
lation (vertical travel) of the belt optimizes sanding efficiency and extends sanding belt life by using a larger area
of the belts’ surface. Another advantage of the oscillating action of the belt is to help dissipate surface heat build-
up – as heat build-up can cause premature belt wear.
12

RECOMMENDED ADJUSTMENTS
INSTALL THE AUXILIARY/END TABLE
Install the auxiliary/end table on the right side of
machine when you need support for sanding rounded
or curved workpieces.
Tip: The dust hood cannot be properly closed or fully
used when the auxiliary table is installed, therefore
whenever the table is not required remove it and set it
aside in order to maximize dust collection efficiency by
allowing you to close and make full use of the dust
hood. The auxiliary/end table is very easy to install or
remove when needed by simply loosening (or tighten-
ing) the lock knob holding it in place on the bracket
and then removing it from (or installing onto) the
bracket.
1. To install the table in its bracket, the dust hood must
be moved by unscrewing both the large and
small knobs and moving the dust hood towards
the back . Screw the small knob back in to
prevent the piece from moving.
2. Insert the table rod in the opening under the
table and tighten using the bolt and nut, which
are already mounted
.
3. Place the table rod assembly into the table brack-
et .Insert a medium lock knob into the hole in the
table bracket to keep it in place
.
Tip: Align the flat surface of the table rod with the hole
in the table bracket, a flat surface offering a better grip
for the toggle screw than a rounded one.
ADJUST THE HEIGHT OF THE MAIN TABLE
Adjusting the height of the table allows an even wear-
ing of the sanding belt surface.
Loosen the two lock knobs , which are under the
sanding head, then adjust the table height and tighten
the knobs to lock the table in position.
Tip: To maximize belt usage when working with shorter
work pieces, periodically adjust the table height to sys-
tematically make use of various portions of the belt. For
example; a series of 2” tall workpieces can be separat-
ed into 3 smaller batches with each batch being sand-
ed with the table set at different heights to use in
sequence the lower, middle or upper portion of the belt.
13

1. The fence allows easier and safer sanding, provid-
ing support for long workpieces. The fence can
also be positioned diagonal to the belt, allowing
you to sand bevelled workpieces.
INSTALL THE FENCE
2. Align both blocks , which are inside the slot in the
table, with both holes in the fence, then lock them
with medium flat washers and short lock knobs .
ADJUST THE MITER GAUGE (IF NEEDED)
To use a setting other than 90°, loosen the lock knob
byturning it counter-clockwise, pull the stop-lock
pin , rotate the miter head to the required angle,
shown on the angle indicator. Turn the lock knob
clockwise to tighten it.
Tocheck the accuracy of the miter gauge’s factory
settings, set it at 90° and check it with an L-square or T-
square. Repeat adjustment if necessary.
If the miter gauge needs adjusting, manually turn the
head so the pointer is where you think it ought to be,
tighten the lockknob and loosen the nut . Turn the
adjusting screwuntil it touches the stop-lock pin
and tighten down the nut again. Recheck the angle.
Repeat, if necessary, until a true 90° is achieved.
The miter gauge allows for easier and safer sanding by providing workpiece support when sanding straight (90°)
or angled ends (30° to 90°). The miter gauge supplied with your sander is adjustable from 30° to 90° right to left,
and has adjustable index stops at90° and 45° to the right and left.
Depending upon your needs, the sanding head can be
adjusted to any angle from 90º to 180º.
Push back the sanding head tilting adjustment lever
(under the sanding head) to unlock the head, then tilt
the head to the required angle on the angle indicator
scale . Make sure to pull the lever back to lock the
head in position.
Note: Before tilting the sanding head in the horizontal
position, always lock the dust hood so that the sanding
head can be easily tilted, and so it will not scratch the
base of the sander.
ADJUST THE ANGLE OF THE SANDING HEAD
14

INSTALLATION/REPLACEMENT OF THE SANDING BELT
Standard size (6” by 89”) replacement belts can be purchased in a variety of grits from your General® International
dealer under the following parts numbers:
or (depending on availability) from your local tool, abrasives or sharpening supply dealer. These are standard sizes
that should be readily available in most areas. The use of any other size is not recommended and can lead to seri-
ous injury and/or damage to the machine.
Note: For best unobstructed access remove the belt guards, workpiece stop and dust hood, whenever changing
sanding belts.
Tip: To extend belt life and avoid premature breakage,
take note of the direction arrows printed on the inside of
the sanding belt to make sure you install the belt in the
correct direction.
• 15-006 - 80 Grit
• 15-007 - 100 Grit
• 15-008 - 120 Grit
• 15-009 - 150 Grit
1. Place the sanding head in the vertical position.
2. Pull the belt tension lever to the "loose" position
and remove the sanding belt (if there is already
one installed).
3. Install a new sanding belt onto the drums .
4. Reposition the belt tension lever back to the “tight”
position .
TIGHT - LOOSE
BELT TRACKING ADJUSTMENT
Note: Belt tracking adjustments may be necessaryafter
changing or replacing a sanding belt, to counterbal-
ance for unevennesses between sanding belts.
Though not essential, proper belt tracking (having the
belt running straight and oscillating as evenly on the
drums as possible) can prolong belt life and avoid hav-
ing the belt slip off during operation. This is done by tilt-
ing the left drum (opposite side to motor) slightly
towards the front or rear, so that the belt does not get
uncentered, as a result of its oscillating movement, but
stays on the middle of the drums.
Turnon the machine on for 5-10 seconds to visually con-
firm the belt tracking.
If the belt is tracking straight and oscillating evenly
up and down on the drums on the middle of the rollers , you are ready to sand - Reinstall the belt guards, work-
piece stop and dust hood and proceed with normal operations.
If the belt is not tracking straight, follow the instructions below before proceeding with normal sanding operations.
1. Turn off the machine.
2. With the supplied drum adjustment tool , turn the
adjustment knob clockwise or counter clock-
wise, as needed, to adjustthe belt tracking.
3. Turnon the machine for 5-10 seconds to visually
confirm the belt tracking.
4. As needed, turn off the machine and repeat this
adjustment process until the belt is tracking evenly
on the drums.
5. Re-install the belt guards, workpiece stop and dust
hood and proceed with normal operations.
15

MAINTENANCE
MAKE SURE THE SWITCH IS IN THE OFF POSITION AND UNPLUG THE UNIT FROM THE POWER SOURCE BEFORE PER-
FORMING ANY MAINTENANCE.
LUBRICATION
Use an all purpose grease. Keep the belt tilting mechanism and belt tension mechanism well greased. Re-
grease every year as needed. Lubricate the drum oscillating mechanism . Unscrew and remove the cover of the
black box , located under the left drum, with a 4 mm Allen key.
All motor and drum bearings are sealed and permanently lubricated. No further lubrication is needed.
PERIODIC MAINTENANCE
1. Work area, and machine should be cleaned after every finished project.
2. Keep the machine CLEAN and FREE OF DUST to help dissipate heat and avoid motor overheating.
3. Drums must always be kept clean. Dirt on drums will cause poor tracking and belt slippage
4. Periodically inspect the ON/OFF switch, power cord, plug and other parts for damage.
DO NOT OPERATE THE SANDER WITH A DAMAGED SWITCH, POWER CORD, PLUG, OR OTHER PARTS. REPLACE A DAM-
AGED PART IMMEDIATELY.
REQUIRED MAINTENANCE
1. Sanding belt should be replaced when worn out.
2. Replace any damaged or missing parts before
operating.
3. The graphite coating on the platen will wear and
over time require replacement. Every 3 years
(approx) in small shop settings and up to 10 years in
home shop settings, the graphite coating will begin
to show visible signs of wear and will need to be
peeled off(using a solvent based stripper ) and
removed. A replacement graphite coated paper
strip should be glued (with contact cement) onto
the platen in it’s place. Most retail outlets that sell
stationary power tools and abrasives products do
stockgraphite replacement strips for most popular
sizes of sanders.
NEVER ATTEMPT TOREPAIR MOTOR YOURSELF. CONTACT A QUALIFIED TECHNICIAN.
16

RECOMMENDED OPTIONAL ACCESSORIES FOR YOUR SANDER
Weoffer a large variety of products to help you increase productivity, accuracy and safety
when using your sander. Here’s a small sampling of accessories available from your local
General International dealer. For a complete list, visit our website at www.general.ca.
Dust Collector
We have a wide selection of
dust collectors to suit all your
shop needs. Dust
collectors contribute to a
cleaner and more healthful
workshop environment.
“TOP SAVER” cleaner
item #GC-010
All in one, table top rust
remover and lubricant. /
Reduces friction and prevents
binding. / Removes and
inhibits rust and corrosion. /
Repels dust and moisture.
Sanding Belts
Standardsize (6” by89”)
15-006 - 80 Grit
15-007 - 100 Grit
15-008 - 120 Grit
15-009 - 150 Grit
Mobile base
item 50-025
Easily roll your sander any-
where in your shop. Load
capacity: 500 lbs. Wheels lock
when equipment is in use.
NOTES
17

18

PARTS LIST
15-005S
PART N0. REF. NO. DESCRIPTION SPECIFICATION QTY
15005-01 BASE 1
15005-02 SWITCH 1
15005-08 THREADED ROD 1
15005-09 NUT 1
15005-10 ECCENTRIC CAM 1
15005-10A NUT 1
15005-11 PIN 1
15005-12 LOCK HANDLE 1
15005-13 HANDLE KNOB 1
15005-14 KEY 1
15005-15 HEX HEAD. SCREW 1
15005-16 WASHER 1
15005-17 MAIN TABLE 1
15005-17A CAP SCREW 4
15005-18 MACHINIST BOLT 2
15005-19 HEX NUT 2
15005-19A LOCK WASHER 2
15005-20 GUIDE BLOCK 2
15005-21 FENCE 1
15005-22 LOCK KNOB 4
15005-23 MOTOR DRUM 1
15005-24 MITER GUIDE BAR 1
15005-25 PIN 1
15005-26 SET SCREW 1
15005-27 LOCATING PLATE 1
15005-28 POINTER 1
15005-28A GUIDE WASHER 1
15005-29 SANDING BELT 1
15005-30 MITER GAUGE BODY 1
15005-30A WASHER 1
15005-31 SCREW 3
15005-32 HEX NUT 3
15005-33 HANDLE 1
15005-34 PLATEN 1
15005S-34B SANDING HEAD TOP COVER 1
15005S-35 TENSION BAR 1
15005-36 LOCK KNOB M8X1.25X35 1
15005-37A PIN 1
15005S-38 SPRING 1
15005-39 SPACER 1
15005S-40 KEY 4X4X15 1
15005S-41 ROLLER ARM 1
15005S-42 BEARING 6011ZZ 2
15005-43 PHILLIPS HEAD SCREW 2
15005-44 FLAT WASHER 2
15005S-45 LOCK WASHER 2
15005S-49 SCREW 3/16"-24UNCX1/4" 4
15005-50 SPROCKET WASHER 12
15005-51 BELTTENSION LEVER 1
15005S-52 RETENTION PLATE 1
15005-53 CARRIAGE BOLT12
15005-54 BELTTENSION LEVER HANDLE 119
20101001BG
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20101032a

PARTS LIST
15-005S
PART N0. REF NO. DESCRIPTION SPECIFICATION QTY
15005-55 HEX HEAD BOLT 5/16"-18UNCX1-3/4" 1
15005-56 LOCK NUT 5/16"-18UNC 5
15005-57 TILT SCALE 1
15005-58 SCREW 1
15005-59 POINTER 1
15005-60 SCREW 1
15005-61 MOTOR 1
15005-62 HEX HEAD BOLT 5/16"-18UNCX1-1/4" 5
15005S-63 FLAT WASHER 40
15005S-65 HINGE PIN 2
15005-67 MOTOR TO SWITCH POWER CORD 1
15005-69A LEFT DRUM GUARD 1
15005S-69B BELT COVER 1
15005S-69N REAR BELT GUARD 1
15005-70 SLIDE PANEL 2
15005-71 LOCK KNOB M8-1.25X12 3
15005-72 WORKPIECE STOP 1
15005-73 SIDE PANEL 2
15005-74 BACK PANEL 1
15005-75 DOOR 1
15005S-78 LOCK WASHER 22
15005-79 HEX NUT 5/16"-18UNC 26
15005S-80 HINGE BRACKET 2
15005-81 DRUM ADJUSTMENT TOOL 1
15005-82 SCREW M5X0.8X12 8
15005S-83 SCREW M4X20 8
15005-88 RUBBER FOOT 4
15005-89 HEX HEAD BOLT 5/16"-18UNCX5/8" 4
15005S-90 HINGE 2
15005-94 AUXILIARY/END TABLE 1
15005S-95 LOCK WASHER 10
15005-96 TABLE ROD 1
15005-100 ANGLE INDICATOR STICKER 1
15005-101 I.D. STICKER 1
15005-102 BELT TENSION LEVER STICKER 1
15005-103 DUST HOOD 1
15005-104 PHILLIPS HEAD SCREW 3/16"-24UNCX1/4"L 3
15005S-105 WORM GEAR COVER 1
15005S-106 WORM GEAR HOUSING 1
15005S-107 CAM SHAFT 1
15005S-108 CAM 1
15005S-109 MOUNTING BRACKET 1
15005S-110 BRACKET 1
15005S-111 CAP SCREW 2
15005-112 NAME PLATE 1
15005-114 UPPER DOOR SUPPORT 1
15005-115 LOWER DOOR SUPPORT 1
15005-116 SHELF 1
15005-117 DOOR STOPPER 1
15005-118 GRAPHITE COATED PAPER 1
15005-119 SCREW M3X0.5 2
15005-120 DOOR HANDLE 1
20
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