Generic TR 125 User manual
USERMANUAL
EN
mod.# J68
IMPORTANT MANUAL INFORMATIONS
1
Congratulations on your purchase of the motorcycle. This model is the result of a vast experi-
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dealer.
The design and manufacture of this motorcycle fully comply with the emissions standards for clean air applicable
at the date of manufacture. We have met these standards without reducing the performance or economy of
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attention to the recommended maintenance schedules and operating instructions contained within this manual.
IMPORTANT MANUAL INFORMATIONS
2
Particularly important information is distinguished in this manual by the following notations:
Failure to follow WARNING instructions could result in severe injury or death of the
motorcycle operator a bystander or a person inspecting or repairing the motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
NOTE: A NOTE provides key information to make procedures easier or clearer.
!WARNING
!WARNING
CAUTION
NOTE:
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version of the vehicle.
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FOR YOUR OWN SAFETY PLEASE READ THIS MANUAL CAREFULLY BEFORE YOU DRIVE THIS MOTORCYC-
LE. ONLY OPERATE THE MOTORCYCLE WHEN YOU HAVE BEEN COMPLETELY AWARE OF ADEQUATE KNOW-
LEDGE OF CONTROLS AND OPERATION AND FEATURES AND YOU HAVE BEEN TRAINED IN SAFETY AND
PROPER RIDING TECHNIQUES. PERIODIC INSPECTIONS AND MAINTENANCE AND GOOD DRIVING SKILLS
WILL ENSURE YOUR SAFETY DRIVING AND INCREASE THE PRODUCT RELIABLITY OF THIS MOTORCYCLE.
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IMPORTANT MANUAL INFORMATIONS
3
DEALER
STAMP HERE
TABLE OF CONTENTS
4
SAFETY INFORMATION ............6
Other Safe driving points..............9
Locationoflabels........................10
DESCRIPTION............................11
Left view ....................................11
Right view...................................12
Operation instruments ................13
INSTRUMENT AND CONTROL
FUNCTIONS .............................14
Main switch/steering lock............14
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+DQGOHEDUVZLWFKHV
Frontbrakelever.........................18
Rear brake pedal ........................18
Fuel/ Fuel Tank .........................18
Seat………………...…….....…...19
Engine oil…………………...........20
Sidesstand..................................21
Catalyticconverter.......................21
PRE-OPERATIONCHECKS.......22
Pre-operation check list ..............23
OPERATION AND IMPORTANT
RIDING POINTS.........................24
Starting the engine .....................24
Stop the engine ..........................24
Shiftingandriding…….............…24
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CHECKING/ MAINTAINING
SERVICE INTERVALS..............27
Periodicmaintenancechart.........28
Spark plug...................................30
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Oil drain pipe...............................30
Coolantinspection.......................31
Bleeding the coolant system.......31
ECU..........................................32
Adjust the idling…………..…......32
Checking the throttle cable free
play.............................................32
Clutch adjustment.......................33
Tires............................................33
Tire inspection............................33
Cast wheels................................34
Front brake ................................34
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Wheel bearings..........................38
Adjusting the chain tension ......38
Shockabsorber...........................38
Battery.........................................39
Fuses..........................................40
TABLE OF CONTENTS
Replacingheadlight bulb.............41
Front and rear turnsignal lamp....41
Tail/brake and license plate lamp...
....................................................41
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Fuel pump...................................41
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TROUBLESHOOTING...............42
Troubleshooting chart.................43
CLEAN AND STORAGE............45
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SPECIFICATIONS......................47
WIRINGDIAGRAM.....................48
WARRANTY INFORMATION.....49
SERVICE PLAN .........................50
SAFETY INFORMATIONS
THIS MOTORCYCLE IS A TWO
WHEEL ON ROAD VEHICLE.
BEFORE YOU USE THE VEHIC-
LE THE FIRST TIME PLEASE
READ THIS MANUAL CAREFUL-
LY IN ORDER TO FAMILIARIZE
YOURSELF WITH YOUR NEW
MOTORCYCLE.
THE USER OF THIS MOTORCYC-
LE SHOULD BE/ SHOULD HAVE:
Ɣ :(// 75$,1(' $1' )$0,/,-
AR TO ALL THE ASPECTS OF
MOTORCYCLE OPERATION ES-
PECIALLY THE OPERATION OF
THIS MODEL.
Ɣ )8//< ,16758&7(' ,1 7+(
MAINTENANCE REQUIRE-
MENTS THAT NOTED IN THIS
MANUAL.
Ɣ 2%7$,1 $ 48$/,),(' 75$,
NING & LEGAL LICENSE FOR
OPERATING OF THIS VEHICLE.
Ɣ$:(//$1'352)(66,21$/
MAINTENANCEANDCERTIFICA-
TED REPAIR SHOP TO ACQUIRE
GOOD MECHANICAL CONDI-
TIONS OF VEHICLE.
Safe riding
Ɣ To check your vehicle before
each ride is one of the key points to
prevent an accident.
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limited of operator and passenger.
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rists are cased by automobile dri-
vers who “failure to recognize out
the vehicle” and caused mobile/
motorcycle accidents.
Therefore making yourself cons-
picuous in the public will be very
effective in preventing this kind of
accidents
Therefore
Ɣ:Har a brightly colored
protective suits/jacket.
Ɣ2SHUDWHWKHWXUQLQJVLJQDOVEHIR-
re turning and slow down the speed
approaching and pass through the
intersection.
Ɣ.HHSSURSHUGLVWDQFHZLWK0RWR-
ULVWVDQGPDNHWKHPDZDUHRI\RXU
location.
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SAFETY INFORMATIONS
Ɣ
The posture of operator and
passenger is important for proper
control. Properly riding posture can
keep motorcycle in balance while
riding.
Ɣ
Operators should sit up right with
two hands on the handle bar and
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operator and with feet on footrest.
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cing medicaments is strictly pro-
hibited.
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table for off road use.
Protective clothing
3URSHUDGHTXDWH clothing will keep
yourself safe from potential acci-
dents:
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with face shield to protect your
eyes.
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injury from unexpected accident.
Ɣ 1HYHU ZHDU ORRVH ¿WWLQJ FOR-
WKHV RWKHUZLVH WKH\ FRXOG FDWFK
on the control levers or wheels
and can cause injury or accidents.
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haust system during or after driving
as they become very hot and can
cause burns. Always wear protec-
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which have not been approved by
the producer or the removal of ori-
ginal parts may result in an unsafe
vehicle condition and entail severe
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YHG PRGL¿FDWLRQV PDNH \RXU PR-
torcycle illegal.
Loading and accessories
The adding loading of acces-
sories or cargo on to your motor-
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ring & balance of the vehicle.
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be extremely carefully and consider
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lines referring loading cargo or ad-
ding accessories to your
motorcycle.
SAFETY INFORMATIONS
8
Loading
The total weight of the operator the
passenger the accessories and the
cargo may not exceed the maxi-
mum load limit.
Maximum payload
(do not include the vehicle):
150 kg
When loading within this weight
limit keep the following in mind:
Ɣ Cargo and accessory weight
should be kept as low and close to
the motorcycle as possible. Make
sure to distribute the weight as
evenly as possible on both sides of
the motorcycle to minimize imba-
lance or instability.
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cargo are securely attached to mo-
torcycle.
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items to the handlebar the front fork
or the front fender. Such items
can create unstable handling or a
slow steering response.
Accessories
Original accessories have been
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accessories.
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U\ FDUJR WKDW ZRXOG LQÀXHQFH WKH
ground clearance the suspension
limit the steering or obscure lights
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PRWRUF\FOH ,I \RX LQVWDOO DFFHVVR-
ries please keep it light in weight.
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with electrical accessories please
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sure that the items will not exceed
the capacity of the electrical sys-
tem. Unproven items or poor instal-
lation may cause a dangerous loss
of electricity or short circuit or cable
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Gasoline and exhaust gas
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Ɣ$OZD\VWXUQRIIWKHHQJLQHZKHQ
refueling.
Ɣ7DNHFDUHQRWWRVSLOODQ\JDVROL-
ne on the engine or exhaust system
when refueling.
Ɣ'RQRWVPRNHRUXVHPRELOHSKR-
ne while refueling.
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for any length of time in a closed
area.
SAFETY INFORMATIONS
9
The exhaust fumes are poisonous
and may cause loss of conscious-
ness and death within a short time.
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leaving the motorcycle and remove
the key from the main switch. When
parking the motorcycle please note
the following:
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line or gasoline getting into your
eyes please consult a doctor im-
PHGLDWHO\.HHSDZD\WKHJDVROLQH
from your skin.
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remain hot. Therefore park the mo-
torcycle in a place where pedest-
rians or children are not likely to
touch these hot areas.
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slope or a soft ground otherwise it
can fall over.
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WRRSHQRUFDPS¿UH
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Gasoline is not environmentally
friendly.
Other safe driving points
Ɣ 7urn the signal before making
turns.
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slippery area keep your speed slow.
Take care while braking to avoid
slipping or even fall down.
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FDUV,QDWWHQWLRQWRRWKHUURDGXVHUV
can cause accidents.
DESCRIPTION
10
Location of labels
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The anti tampering plate (1) is located under the seat bench.
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head tube.
The engine number (3) is stamped into the left engine cover.
12
3
DESCRIPTION
11
Left view
1. Front wheel
2. Front brake caliper
3. Front turn signal light
4. Battery
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&KDLQWHQVLRQHU
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9. Shift pedal 1
845
3
3
2
7
9
6
DESCRIPTION
12
Right view
10. Tail/brake light
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12. Fuel tank cap
13. Seat
14. Spark plug
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+HDGOLJKW
5HDUEUDNHSHGDO
10
13
16
15
11
12
14
17
15
DESCRIPTION
13
Operation instruments
18. Clutch lever
19. Left handlebar switches
20. Speedometer unit
21. Main switch/steering
22. Right handlebar switches
23. Throttle grip
24. Front brake lever
18
24
20
21
22 23
19
OPERATION INSTRUMENTS
14
Main switch/steering lock
The main switch/steering lock con-
trols the ignition and lighting sys-
tems and is used to lock the stee-
ring.
ON “ ”
All electrical circuits are supplied
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started. The key cannot be remo-
ved.
OFF “ ”
The electrical systems are off. The
key can be removed.
LOCK “ ”
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electrical systems are off. The key
can be removed.
To lock the steering
1. Turn the handlebars all the way
to the left.
2. Turn the key in from the “ ”
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while still pushing it.
3. Remove the key.
To unlock the steering
PushWKHNH\LQDQGWKHQWXUQLWWR
“ ”while still pushing it.
Never turn the key to “ ” or
“ ”while the vehicle is moving.
Otherwise the electrical systems
willbeswitchedoffwhichmayre-
sult in loss of control or an acci-
dent.Makesurethatthevehicleis
stopped before turning the key to
“ ” or “ ”.
!WARNING
OPERATION INSTRUMENTS
Indicator and warning lights
Speedometer
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0-124mp/h
Indicator lights
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alarm will come on to re-
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Press the adjust button for 3 sec
and the alarm light will turn off.
After every 1000 km it will come
again to remind checking the oil le-
vel.
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VZLWFKRQWKHLJQLWLRQWKH(2%'
light will go on and after starting
the engine some seconds later it
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gnostic trouble(s) after starting the
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and blink in different diagnostic
trouble codes.On the display you´ll
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IDLOXUH'7&IDLOXUHV
Please contact a dealer as soon as
possible to check the vehicle.
8. Odometer and trip meter
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0-99999km or mile
7ULSPHWHU'LVSOD\UDQJH
0-999.9km or mile
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9. Fuel meter
'LVSOD\UDQJHLVOHYHOV:KHQWKH
IXHOLVEHORZWKH¿UVWEDULWZLOOEOLQN
to remind for refuel.
10. RPM meter
The display range is 0-12000 rpm
with minimum of 200 rpm.
Select button
Press the Select button less than
3 sec. to change the display colour
form blue to orange and vice versa.
Press the Select button more than
3 sec. the unit change between
km/h and miles.
Adjust button
Press the Adjust button once to
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1
3
4
6
2
7
5
SEL ADJ
10
9
8
2.The trip screen
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ton once to switch from trip to clock.
Press and hold the adjust for 3 sec
to reset the trip.
3. The clock screen
OPERATION INSTRUMENTS
1.Adjust button function instruc-
tion
1.The main screen
,QWKHPain screen press the adjust
button once to switch the function
from odometer to trip.
When the odometer display range
is over the Max it starts at zero.
When the display range of trip me-
ter is over the Max it will also start
at zero automatically but it can also
be reset manually by holding the
adjust button for 3 sec under the
trip screen.
,QWKHPDLQVFUHHQSUHVVDQGKROG
the adjust button for 3 sec to switch
from km to mile.
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button once to switch from clock to
the main screen.
4. Select button function instruc-
tion
,QPDLQVcreen press and hold the
select button for 3 sec to switch the
backlight color.
5. Enter the clock settings
,QPDLQVFUHHQSUHVVDQGKROGWKH
select and the adjust button for 3
sec to enter the clock settings.
OPERATION INSTRUMENTS
Handlebar switches
1. Light signal
Low beam switch
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2. Turn signal switch
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4. Clutch lever
1. Light signal
When the switch is in the low beam
position move the switch upwards
to use the light signal. The switch
will automatically return to the low
beam position.
Example: <RXZDQWWRVHWWKHKRXU
to 14h press the adjust button to
choose the hour you want to set.
Example: <RX ZDQW WR VHW WKH PL-
QXWHWRSUHVVWKHVHOHFWEXW-
ton to enter the minute settings.
Then press the adjust button to
choose the minute you want to set.
After the settings are done press
the select button to store your
settings and get back to the main
screen.
1. High/low beam switch
When the switch is in the low beam
position move the switch down-
wards to use the high beam light.
The switch will not return automati-
cally to the low beam position.
2. Turn signal switch
Move the switch from the center
position to the right to activate the
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WRWKHOHIWWRDFWLYDWHWKHOHIWÀDVKHU
light. The switch will not return au-
tomatically to the center position.
3. Horn switch
The horn is sounded with this but-
ton.
4. Clutch lever
The FOXWFKOHYHULV¿WWHGRQWKHOHIW
side of the handle bar.
1
2
3
4
6WDUWHUVZLWFK
5. Starter switch
Use the starter switch to operate
the electric starter.
6. Hand/ front brake lever
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the right side of the handle bar and
refers to the front brake.
7. Throttle grip
The throttle grip can be used for the
acceleration and the deceleration
of the vehicle.
OPERATION INSTRUMENTS
18
Rear/ foot brake pedal
The rear brake pedal is located on
the right side of the vehicle and re-
fers to the rear brake. Press down
the brake pedal to activate the rear
brake.
Shift pedal
The shift pedal is located on the left
side of the engine. The position of
the gears is shown in the illustrati-
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EHWZHHQ WKH ¿UVW DQG WKH VHFRQG
gear.
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ThHIXHOWDQNDQGWKH¿OOHUFDSDUH
located under the seat bench. To
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lease the seatbench.
5
7
6
1
6,5,4,3,2
N
OPERATION INSTRUMENTS
19
Fuel/ fuel tank
Make sure that there is all the time
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WKHYHKLFOHRSHQWKH¿OOHUFDSFRXQ-
terclockwise. Fill the fuel tank until
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RYHU¿OO WKH IXHO WDQN RWKHUZLVH LW
PD\RYHUÀRZ
Recommended fuel:
Unleaded gasoline
95 Octane or higher
Fuel tank capacity: 7.5 L ± 0.2L
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and then turn it clockwise to open.
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bench.
2. To close the seat
a) Fold the seat down and then
push it down to lock it in place.
b) Remove the key from the seat-
lock.
Make sure that the seat is pro-
perly secured before riding.
It is not recommended to use E10
fuel. This can damage the engine
and fuel system.
Immediately wipe off spilled fuel
with a clean and dry soft cloth
because fuel may destroy pain-
ted surfaces or plastic parts.
In case of swallow any gasoline
or gasoline get into your eyes
please consult a doctor imme-
diately. Keep away the gasoline
from your skin.
Seat
1. To open the seat
a) Place the motorcycle on the
stand.
!WARNING
!WARNING
Other manuals for TR 125
1
Table of contents
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