Genesis ED1 User manual

Installation and Op rating Manual
for G n sis™Mod ls ED1 & ED2
with HART®output
Software Version 1.x
High Performance,
Multiphase Detector
2014/68/EU

63-601 Genesis Models ED1 & ED2 Multiphase Detector
Read this Manual Before Installing
This manual provides information on the Genesis dete -
tor. It is important that all instru tions are read arefully
and followed in sequen e.
Conventions Used in this Manual
Certain onventions are used in this manual to onvey
spe ifi types of information. General te hni al material,
support data, and safety information are presented in
narrative form. The following styles are used for notes,
autions, and warnings.
NOTES
Notes ontain information that augments or larifies an
operating step. Notes do not normally ontain a tions.
They follow the pro edural steps to whi h they refer.
Cautions
Cautions alert the te hni ian to spe ial onditions that
ould injure personnel, damage equipment, or redu e
a omponent’s me hani al integrity. Cautions are also
used to alert the te hni ian to unsafe pra ti es or the
need for spe ial prote tive equipment or spe ifi
materials. In this manual, a aution box indi ates a
potentially hazardous situation whi h, if not avoided,
may result in minor or moderate injury.
WARNINGS
Warnings identify potentially dangerous situations or
serious hazards. In this manual, a warning indi ates an
imminently hazardous situation whi h, if not avoided,
ould result in serious injury or death.
Safety Messages
The Genesis system is designed for use in Category II,
Pollution Degree 2 installations. Follow all standard
industry pro edures for servi ing ele tri al and omputer
equipment when working with or around high voltage.
Always shut off the power supply before tou hing any
omponents. Although high voltage is not present in this
system, it may be present in other systems.
Ele tri al omponents are sensitive to ele trostati dis harge.
To prevent equipment damage, observe safety pro edures
when working with ele trostati sensitive omponents.
This devi e omplies with Part 15 of the FCC rules.
Operation is subje t to the following two onditions:
(1) This devi e may not ause harmful interferen e, and
(2) This devi e must a ept any interferen e re eived,
in luding interferen e that may ause undesired operation.
WARNING! Explosion hazard. Do not onne t or dis-
onne t designs rated Explosion proof or Non-in endive
unless power has been swit hed off and/or the area is
known to be non-hazardous.
Low Voltage Directive
For use in Installations Category II, Pollution Degree 2.
If equipment is used in a manner not spe ified by the
manufa turer, prote tion provided by equipment may be
impaired.
Warranty
All Magnetrol ele troni level and flow ontrols are war-
ranted free of defe ts in materials or workmanship for
eighteen months from the date of original fa tory ship-
ment. If returned within the warranty period; and, upon
fa tory inspe tion of the ontrol, the ause of the laim is
determined to be overed under the warranty; then,
Magnetrol will repair or repla e the ontrol at no ost to
the pur haser (or owner) other than transportation.
Magnetrol shall not be liable for misappli ation, labor
laims, dire t or onsequential damage or expense arising
from the installation or use of equipment. There are no
other warranties expressed or implied, ex ept spe ial writ-
ten warranties overing some Magnetrol produ ts.
Quality Assurance
The quality assuran e system in pla e at Magnetrol
guarantees the highest level of quality throughout the
ompany. Magnetrol is ommitted to providing full
ustomer satisfa tion both in quality produ ts and
quality servi e.
The Magnetrol quality assuran e system is registered to
ISO 9001 affirming its ommitment to known interna-
tional quality standards providing the strongest assuran e
of produ t/servi e quality available.
Copyright © 2022 AMETEK Magnetrol USA, LLC.
All rights reserved.
Performan e spe ifi ations are effe tive with date of issue
and are subje t to hange without noti e. Magnetrol®
reserves the right to make hanges to the produ t
des ribed in this manual at any time without noti e.
Magnetrol makes no warranty with respe t to the a ura-
y of the information in this manual.

Table of Contents
1.0 Co plete Installation
1.1 Unpa king ................................................................4
1.2 Ele trostati Dis harge (ESD) Handling Pro edure...4
1.3 Before You Begin.......................................................5
1.3.1 Site Preparation ..............................................5
1.3.2 Equipment and Tools .....................................5
1.3.3 Operational Considerations............................5
1.4 Mounting..................................................................5
1.4.1 Installing the Genesis Main Ele troni s..........6
1.4.2 Main Ele troni s Wiring ................................6
1.4.3 Explosion Proof..............................................7
1.4.4 Installing an Enlarged Coaxial Probe..............7
1.4.5 Installing a 5- ondu tor Pentarod Probe ........8
1.4.6 Probe Ele troni s Wiring................................9
1.5 Configuration ...........................................................9
1.5.1 Ben h Configuration......................................9
1.5.2 Menu Traversal and Data Entry....................10
1.5.2.1 Navigating the Menu.............................10
1.5.2.2 Data Sele tion .......................................10
1.5.2.3 Entering Numeri Data Using
Digit Entry............................................11
1.5.2.4 Entering Numeri Data
Using In rement/De rement .................11
1.5.2.5 Entering Chara ter Data........................12
1.5.3 Password Prote tion .....................................12
1.5.4 Menu: Step-By-Step Pro edure.....................13
1.5.5 Devi e Setup — Identity..............................15
1.5.6 Devi e Setup — Basi Configuration...........15
1.5.7 Devi e Setup — I/O Configuration .............15
1.5.8 Devi e Setup — Display Configuration.......16
1.5.9 Devi e Setup — Advan ed Configuration....16
15.10 Devi e Setup — Fa tory Configuration .......17
1.5.11 Diagnosti s — Event History.......................18
1.5.12 Diagnosti s — View Waveforms ..................18
1.5.13 Diagnosti s — Advan ed .............................18
1.6 Configuration Using HART®..................................19
1.6.1 Conne tions .................................................19
1.6.2 HART Communi ator Display ....................19
1.6.3 HART Revision Table ..................................19
1.7 Initial Configuration/Commissioning .....................20
2.0 Reference Infor ation
2.1 Dete tor Des ription...............................................23
2.2 Theory of Operation...............................................23
2.2.1 Time Domain Refle tometry (TDR)............23
2.2.2 Appli ation Des ription ...............................24
2.3 Troubleshooting and Diagnosti s ............................25
2.3.1 Diagnosti s (Namur NE 107) ......................26
2.3.2 Diagnosti Indi ation Simulation.................27
2.3.3 Diagnosti Indi ation Table..........................28
2.3.4 Diagnosti Help ...........................................30
2.3.5 Troubleshooting Appli ation Issues ..............31
2.4 Configuration Information .....................................32
2.4.1 Level Offset Des ription...............................32
2.4.2 Reset Fun tion .............................................33
2.4.3 Additional Diagnosti /Troubleshooting
Capabilities .................................................33
2.4.3.1 Event History ........................................33
2.4.3.2 Context-sensitive Help ..........................33
2.4.3.3 Trend Data ............................................33
2.5 Agen y Approvals....................................................34
2.5.1 Agen y Spe ifi ations
(Spe ial Conditions of use)...........................36
2.5.2 Temperature Code........................................37
2.6 Spe ifi ations ..........................................................37
2.6.1 Fun tional/Physi al ......................................37
2.6.2 Probe Sele tion Guide..................................39
2.6.3 Probe Spe ifi ations......................................39
2.6.4 Physi al Spe ifi ations ..................................40
2.7 Model Number .......................................................41
2.7.1 Main Ele troni s ..........................................41
2.7.2 Probe............................................................42
2.8 Repla ement Parts...................................................44
3.0 Advanced Configuration/Troubleshooting Techniques
3.1 Buildup Dete tion....................................................45
3.1.1 Buildup Dete tion Setup using PACTware ....45
3.1.2 Buildup Dete tion Setup using the Keypad ...46
Genesis Models ED1 & ED2 Multiphase Detector
63-601 Genesis Models ED1 & ED2 Multiphase Detector

463-601 Genesis Models ED1 & ED2 Multiphase Detector
1.0 Complete Installation
This se tion provides detailed pro edures for properly
installing, wiring, and onfiguring the Genesis Multiphase
Dete tor.
1.1 Unpacking
Unpa k the instrument arefully. Ensure that all ompo-
nents have been removed from the pa king material. Che k
all the ontents against the pa king slip and report any dis-
repan ies to the fa tory.
Before pro eeding with the installation, do the following:
• Inspe t all omponents for damage. Report any damage to
the arrier within 24 hours.
• Make sure the nameplate model number on the probe and
main ele troni s agree with the pa king slip and pur hase
order.
• Re ord the model and serial numbers for future referen e
when ordering parts.
Model Number
Serial Number
For optimal performan e (and orrelation to the Calibration
Certifi ate in luded with all units), onfirm the model and
serial numbers shown on the nameplates of the Genesis
probe and main ele troni s are identi al.
NOTE To avoid moisture ingress in the housing, covers should be fully
tightened at all times. For same reason, conduit entries should
be properly sealed.
1.2 Electrostatic Disc arge (ESD)
Handling Procedure
Magnetrol ele troni instruments are manufa tured to the
highest quality standards. These instruments use ele troni
omponents that may be damaged by stati ele tri ity pre-
sent in most work environments.
The following steps are re ommended to redu e the risk of
omponent failure due to ele trostati dis harge.
• Ship and store ir uit boards in anti-stati bags. If an anti-
stati bag is not available, wrap the board in aluminum
foil. Do not pla e boards on foam pa king materials.
• Use a grounding wrist strap when installing and removing
ir uit boards. A grounded workstation is re ommended.

5
63-601 Genesis Models ED1 & ED2 Multiphase Detector
• Handle ir uit boards only by the edges. Do not tou h
omponents or onne tor pins.
• Make sure that all ele tri al onne tions are ompletely
made and none are partial or floating. Ground all equip-
ment to a good, earth ground.
1.3 Before You Begin
1.3.1 Sit Pr paration
Ea h Genesis unit is built to mat h the physi al spe ifi a-
tions of the required installation. Ensure that the probe
pro ess onne tion is orre t for the flanged or threaded
mounting on the vessel where the probe will be pla ed. See
Mounting, Se tion 1.4.
Ensure that all lo al, state, and federal regulations and
guidelines are observed. See Wiring, Se tion 1.4.2.
1.3.2 Equipm nt and Tools
No spe ial equipment or tools are required to install the
Genesis. The following items are re ommended:
• Open-end wren hes (or adjustable wren h) to fit the pro ess
onne tion flange bolts.
• Flat-blade s rewdrivers (small and medium sized)
• Digital multimeter
1.3.3 Op rational Consid rations
Produ t Spe ifi ations an be found in Se tion 2.6.
1.4 Mounting
All Genesis probes are mounted on to a tank using flanged
or threaded pro ess onne tions. For information about the
sizes and types of onne tions available, see Probe Model
Number, Se tion 2.7.2.
NOTE Do not place insulating material around any part of the Genesis
probe electronics itself, as this may cause excessive heat
buildup.
Ensure that all mounting onne tions are properly in pla e
on the tank before installing the probe.
Compare the nameplate on the probe and main ele troni s
with the produ t information to onfirm that the Genesis
probe is orre t for the intended installation.

663-601 Genesis Models ED1 & ED2 Multiphase Detector
WARNING! All Genesis probes should be installed such that the
maximum level is a minimum of 200 mm (8") below the
flange connection. This may include utilizing a nozzle or
spool piece to raise the probe. Consult factory to ensure
proper installation and operation.
WARNING! Do not disassemble probe when in service and under
pressure.
1.4.1 Installing th G n sis Main El ctronics
The Genesis is offered as standard in a remote onfigura-
tion, with the base of tank main ele troni s separated from
the top of tank ele troni s by up to 30 meters (100 feet).
Using the right angle bra ket that is supplied, lo ate the
main ele troni s for optimal viewing of the LCD display.
While the housing an be mounted anywhere within the
remote able distan e, this will typi ally be at the base of
tank. (U-bolts an be utilized with the holes in the right
angle bra ket).
1. Ensure the remote able length ordered is adequate for the
installation.
2. Carefully onne t the able to the main ele troni s housing
using the "qui k- onne t" able as shown at left.
• To onne t the able: Rotate the able onne tor to
align the polarity with the housing onne tor and sim-
ply push on the knurled end of the able onne tor. No
tools or tightening required.
• To dis onne t the able: Push on the knurled end of the
able onne tor while lightly pulling ba k on the bla k
spring loaded ring.
3. Orient the housing for onvenient viewing, then se ure it to
the bra ket using the threaded nut. LCD is rotatable in 90-
degree in rements.
1.4.2 Main Electronics Wiring
Caution: The Genesis operates at voltages of 24 VDC (SELV) (± 10%)
with a maximum power draw of 10 Watts.
Wiring onne tions between the power supply and the
Genesis main ele troni s should be made using 14–18
AWG shielded twisted pair instrument able. 4–20 mA
wiring an be a omplished using 18–22 AWG shielded
twisted pair.
WARNING! Explosion hazard. Do not disconnect equipment unless
power has been switched off or the area is known to be
non-hazardous.
Do not apply power to the system until both the main ele -
troni s and probe ele troni s wiring is ompleted.
XP Connector in
Main Electronics Base
Connect Disconnect
Push Push
Pull
Align

7
63-601 Genesis Models ED1 & ED2 Multiphase Detector
1.4.3 Explosion Proof
Explosion Proof (also referred to as XP or flameproof) is a
method of designing equipment for installation into hazardous
areas. A hazardous lo ation is an area in whi h flammable
gases or vapors are (or may be) present in the air in quanti-
ties suffi ient to produ e explosive or ignitable mixtures.
The wiring for the main ele troni s must be ontained in
Explosion Proof onduit extending into the safe area.
• An Explosion Proof onduit fitting (EY seal) is required
between the hazardous and safe areas. See Agen y
Spe ifi ations, Se tion 2.5.
• The wiring between the main ele troni s and probe ele troni s
(supplied by Magnetrol) is Intrinsi ally Safe (prote ted by
an internal barrier ontained within the main ele troni s).
Remove the over from the wiring ompartment.
Conne t the positive lead from the 24 VDC Power Supply
to the left terminal and the negative lead from the 24 VDC
power supply to the right terminal blo k labeled “POWER”
on the wiring board within the main ele troni s housing.
(Do not apply power to t e system until t e probe elec-
tronics wiring as been completed.) See p oto at left.
Depending on the requirements of the appli ation, onne t
the 4/20 mA wires to the Analog Output (AO) terminals on
the wiring board within the main ele troni s housing.
• Analog Output 1 (AO1) is available with HART digital
output, and should be onfigured to transmit the Primary
Variable (PV). Options in lude:
•Upper Level
•Emulsion Top Level
•Water Level
•Sand Level
• The remaining three (3) outputs (AO2, AO3, and AO4)
an be assigned to any of the other levels.
Repla e the wiring over se urely to the housing.
1.4.4 Installing an Enlarg d Coaxial Prob
(Mod l PxC)
Before installing, ensure that:
• The model and serial numbers shown on the nameplates of
the Genesis dete tor and probe. For optimal performan e
(and orrelation to the Calibration Certifi ate in luded with
all units), devi es must be installed as a mat hed set.
• Probe has adequate room for installation. Ensure probe has
adequate overhead learan e and unobstru ted entry to the
bottom of the vessel.
Coaxial Prob
nd vi w

863-601 Genesis Models ED1 & ED2 Multiphase Detector
• Pro ess temperature, pressure, diele tri , and vis osity are
within the probe spe ifi ations for the installation. See
Spe ifi ations, Se tion 2.6.
• Ensure that the nozzle does not restri t performan e by
ensuring the following:
•Nozzle I.D. is > 71 mm (2.8") diameter.
1. Ensure that the pro ess onne tion is the orre t flanged or
threaded mounting.
2. Carefully pla e the probe into the vessel. Properly align the
gasket on flanged installations. Refer to drawing indi ating
lifting points shown at left.
3. Align the probe pro ess onne tion with the threaded or
flanged mounting on the vessel.
4. Tighten threads of flange bolts.
5. Pro eed to Probe Ele troni s Wiring, Se tion 1.4.6.
1.4.5 Installing a 5-conductor P ntarod Prob
(Mod l PxF)
Before installing, ensure that the:
• The model and serial numbers shown on the nameplates of
the Genesis main ele troni s and probe are identi al. For
optimal performan e (and orrelation to the Calibration
Certifi ate in luded with all units), devi es and probes
should be installed as a mat hed set.
• Probe has adequate room for installation and has unob-
stru ted entry to the bottom of the vessel.
• Pro ess temperature, pressure, diele tri , and vis osity are
within the probe spe ifi ations for the installation. See
Spe ifi ations, Se tion 2.6.
• Ensure that the nozzle does not restri t performan e by
ensuring the following:
• Nozzle is > 75mm (3") diameter.
1. Ensure that the pro ess onne tion is the orre t flanged or
threaded mounting.
2. Carefully pla e the probe into the vessel. Align the gasket
on flanged installations. Refer to drawing indi ating lifting
points shown at upper left.
3. Align the probe pro ess onne tion with the flanged
mounting on the vessel.
4. Tighten flange bolts.
5. Pro eed to Probe Ele troni s Wiring, Se tion 1.4.6.
P ntarod Prob
nd vi w

9
63-601 Genesis Models ED1 & ED2 Multiphase Detector
1.4.6 Probe Electronics Wiring
Remove the over from the probe ele troni s housing.
Carefully remove the top se tion of the four-terminal blo k
within the probe ele troni s housing.
Carefully feed the 4-position able through the onduit
entry and onne t the four wires in the order of RED,
BLACK, WHITE, and GREEN from left to right as shown:
Refer to wiring diagram within the probe ele troni s housing.
Insert the terminal blo k into the so ket on the probe ele -
troni s module.
Se ure the onduit onne tion.
Power an now be supplied to the system. Power and
Comm LEDs should be illuminated.
Repla e the over se urely onto the probe housing.
1.5 Configuration
Although the Genesis an be delivered pre- onfigured from
the fa tory, it an also be easily onfigured in the shop or at
the installation using the lo al LCD/Keypad or
PACTware/DTM. Ben h onfiguration provides a onve-
nient and effi ient way to set up the unit before going to
the tank site to omplete the installation.
Before starting onfiguration, olle t all operating parame-
ters information. Refer to Se tion 1.7 for initial
suggestions.
Apply power to the devi e and follow the step-by-step pro-
edures below for the menu-driven display. Refer to Se tion
1.5.2.
Information on onfiguration using a HART ommuni a-
tor is given in Se tion 1.6, Configuration Using HART.
1.5.1 B nch Configuration
The Genesis an be easily onfigured at a test ben h by
onne ting a 24 VDC (SELV) power supply dire tly to the
power terminals as shown in the a ompanying diagram.
NOTE When using a HART communicator on Analog Output 1 for
configuration, a minimum 250-ohm line load resistance is
required. Refer to Section 1.6 and your HART communicator
manual for additional information.
NOTE The detector can be configured without the probe. Disregard
the “Probe Comm Error” diagnostic indicator that will appear.
red
black
white
green

10 63-601 Genesis Models ED1 & ED2 Multiphase Detector
1.5.2 Menu Traversal and Data Entry
The four push buttons offer various forms of fun tionality
for navigation and data entry.
The user interfa e is hierar hi al in nature, best des ribed as
a tree stru ture. Ea h level in the tree ontains one or more
items. Items are either menu labels or parameter names.
• Menu labels are presented in all apital letters
• Parameters are apital words
1.5.2.1 Navigating the Menu
UP moves to the previous item in the menu bran h.
DOWN moves to the next item in the menu bran h.
BACK moves ba k one level to the previous (higher)
bran h item.
ENTER enters into the lower level bran h or swit hes to
the entry mode. Holding the ENTER down on any
highlighted menu name or parameter will show help text
for that item.
1.5.2.2 Data Selection
This method is used for sele ting onfiguration data from a
spe ifi list.
UP and DOWN to navigate the menu and highlight
the item of interest.
ENTER allows modifi ation of that sele tion.
UP and DOWN to hoose new data sele tion.
ENTER to onfirm sele tion.
Use BACK (Es ape) key at any time to abort the pro e-
dure and es ape to previous bran h item.
➪
➪
➪
➪
➪
➪
➪
➪
➪
➪
➪
Up Down Back Enter