Genie GTH-3007 Stage B User manual

Operator’s manual
CAUTION: THOROUGHLY READ AND UNDERSTAND THIS HANDBOOK BEFORE OPERATING THE MACHINE
CAUTION: KEEP THIS HANDBOOK IN THE MACHINE AT ALL TIMES
GTH-3007
Part N. 57.0008.5200
Rev. 0A 04/2007
From serial n.15854
To serial n. 17819
English
Edition

Operator’s manual 57.0008.5200 - GTH-3007
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means without
prior written permission from TEREXLIFT srl.
In pursuing a policy of constant quality improvement, TEREXLIFT srl reserves the right to make changes at any time and
without undertaking to give prior notice; therefore, also this publication may be subject to modications.
Some photos or drawings have been used to illustrate a specic function; as a result, they may not refer to the machine
treated in this manual.
© Copyright 2007 TEREXLIFT srl - All rights reserved.
Produced by: TEREXLIFT Technical Literature Dept. - Studio VEGA - Forlì
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Toll Free USA and Canada
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TECHNICAL SERVICES

REVISED PAGE LIST
Revision Revised Issued
N. Date pages Notes by
0A 04/2007 D-27 Revision
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Section Gcontains tables and various enclosed
documents like load charts, wiring diagrams, hydraulic
schemes, torque wrench setting table, etc.
Sections are subdivided into chapters and paragraphs
that are numbered progressively.
The quickest way to look for information is the reference
to the general index or the titles of the single chapters
and paragraphs that represent keys for an easy
consultation.
Take care of this manual and keep it in an
accessible place within the machine, even
after its reading, so that it will always be within
reach if in doubt.
If you are unsure about anything, please address to
GENIE Assistance Service or to your agent/dealer:
addresses, phone and fax numbers are printed in
the cover and in the title-page of this manual.
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
Any difference between the contents of this manual
and the real functional character of the machine
can be attributed to either a machine manufactured
before the issue of this manual or to a manual going
to be updated after some changed effected on the
machine.
Always contact GENIE Assistance Service for any
updated version of this manual and any additional
information.
INTRODUCTION
INTRODUCTION
This manual provides information for a safe and proper
operation and maintenance of the machine.
STRICTLY COMPLY WITH THE
INSTRUCTIONS GIVEN IN THIS HANDBOOK!
READ AND UNDERSTAND THIS HANDBOOK
BEFORE STARTING, USING AND
CARRYING OUT ANY OPERATION WITH
AND ON THE MACHINE.
The handbook is divided into seven sections:
Sect. A GENERAL INFORMATION
Sect. B SAFETY PRECAUTIONS
Sect. C OPERATING INSTRUCTIONS
Sect. D MAINTENANCE
Sect. E TROUBLESHOOTING
Sect. F OPTIONAL ATTACHMENTS
Sect. G TABLES AND ENCLOSURES
Section Acontains general concepts that are decisive
for the knowledge of the main parts of the machine.
It also contains all necessary data for a correct
identication of the machine, the technical features of
the machine, etc.
Section B is especially addressed to the personnel, who
shall operate, repair and service the machine, and, in
case of companies with a wide eet of machines, to
those responsible for safety.
It describes the essential compulsory qualities of the
personnel in charge and other important information
for the safety of persons and things.
Section Cis mainly addressed to the operators who
operate the machine. This section illustrates all control
devices.
Additionally, it contains the main use instructions -i.e.
engine starting, machine parking, machine storing.
Section Dis addressed to those responsible for
maintenance and the servicemen.
The section describes the maintenance schedule and
the relevant intervals.
Section E deals with the failure diagnostics.
Section Fmakes a list of the main interchangeable
attachments that can be coupled to the machine:
dimensions, weight, application eld and limits of use.

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SYMBOLS
When using the machine, operators could have to face
some situations requiring special care and particular
knowledge.
When these situations involve the safety of operators or
bystanders, the machine efciency and proper utilisation,
this handbook stresses these specic instructions by
means of SPECIAL SYMBOLS.
There are seven special (or safety) symbols in this
manual, always combined with keywords that class the
situations according to their danger degree.
The symbols are always followed by a text explaining
the situation taken into account, the attention to be paid
to such situation, the method and the behaviour to be
adopted. When necessary, it stresses prohibitions or
supplies instructions to prevent dangers.
Sometimes, it can be followed by illustrations.
We list below the special (or safety) symbols according
to the relative degree of a hazard:
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
Safety Alert symbol: when you see this symbol, be
alertto thepossibilityofpersonal injury.Strictlyobey
all the safety messages accompanying this symbol
to avoid the risk of serious injury or death.
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
Red: used to indicate an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
Orange: used to indicate a potentially hazardous
situation which, if not avoided, could result in death
or serious injury.
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
Yellow with safety alert symbol: used to indicate
a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
Yellow without safety alert symbol: used to indicate
a potentially hazardous situation which, if not
avoided, may result in damage to the machine or
the systems.
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
Green: used to draw the attention to important
information on environment protection.
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
DANGER
DANGER
ELECTRICAL
DANGER
PROTECT THE
ENVIRONMENT
ATTENTION
CAUTION
IMPORTANT
Green: used to indicate operation and maintenance
information
WHEN READING THIS MANUAL, PAY THE
GREATEST ATTENTION TO THESE SPECIAL
SYMBOLS AND THE EXPLANATION OF THE
SITUATIONS THEY EMPHASIZE.
The manual in electronic format also contains the
following symbol:
which enables the user to return to the
table of contents.
SYMBOLS

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GENERAL INDEX
GENERAL INDEX
GENERAL INFORMATION Sect. A
SAFETY PRECAUTIONS Sect. B
OPERATING INSTRUCTIONS Sect. C
MAINTENANCE Sect. D
TROUBLESHOOTING Sect. E
OPTIONAL ATTACHMENTS Sect. F
TABLES AND DOCUMENTS ENCLOSED Sect. G

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Page A-1
GENERAL INFORMATION
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Section A
GENERAL INFORMATION
TABLE OF CONTENTS
A-1 CONVENTIONAL REFERENCES .................................................................................. A-2
A-1.1 Machine position ............................................................................................................. A-2
A-1.2 Labels and warning plates applied on the machine ........................................................ A-3
A-1.3 Explanation of the different symbols used on the machine............................................. A-8
A-2 MACHINE IDENTIFICATION .......................................................................................... A-10
A-2.1 Machine model and type................................................................................................. A-10
A-2.2 Manufacturer................................................................................................................... A-10
A-2.3 Machine identication plates........................................................................................... A-10
A-2.4 CE mark .......................................................................................................................... A-11
A-2.5 Chassis serial number .................................................................................................... A-11
A-2.6 Identication plates of the main parts ............................................................................. A-11
A-3 ALLOWED USE .............................................................................................................. A-12
A-3.1 Allowed use..................................................................................................................... A-12
A-3.2 Improper use................................................................................................................... A-12
A-3.3 Residual hazards ............................................................................................................ A-12
A-3.4 Applicable standards....................................................................................................... A-13
A-3.5 Safety devices................................................................................................................. A-14
A-4 GENERAL DESCRIPTION ............................................................................................. A-16
A-4.1 List of the main components ........................................................................................... A-16
A-4.2 Description of the main components............................................................................... A-17
A-4.3 Optional accessories....................................................................................................... A-17
A-5 TECHNICAL DATA AND PERFORMANCE .................................................................... A-18
A-5.1 Main dimensions ............................................................................................................. A-18
A-5.2 Restrictions of use .......................................................................................................... A-18
A-5.3 Weight............................................................................................................................. A-18
A-5.4 Speed.............................................................................................................................. A-18
A-5.5 Payload and reach .......................................................................................................... A-19
A-5.6 Forks ............................................................................................................................... A-19
A-5.7 Diesel engine .................................................................................................................. A-19
A-5.8 Electrical system ............................................................................................................. A-19
A-5.9 Machine sound levels ..................................................................................................... A-19
A-5.10 Vibration levels................................................................................................................ A-19
A-6 LIFETIME........................................................................................................................ A-20
A-7 ITEMS SUPPLIED .......................................................................................................... A-20
A-7.1 Literature supplied .......................................................................................................... A-20

Page A-2
GENERAL INFORMATION
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A-1 CONVENTIONAL REFERENCES
A-1.1 MACHINE POSITION
Conventionally the machine should be considered
positioned as shown in the gure.
This convention is necessary to make any reference
of this handbook to different machine parts (front, rear,
etc.) clear and unmistakable.
Any exception to this rule will always be specied.
RIGHT SIDE
LEFT SIDE
UPPER PART
FRONT
PART
REAR
PART
LOWER PART