New Holland B110 Operating instructions

1
TO READER
This manual has been printed for a skilful engineer
to supply necessary technical information to carry
out service operations on this machine.
Read carefully this manual to collect correct infor-
mation relevant to repair procedures.
For any question or remark, or in case of any error
relevant the contents of this manual, please con-
tact:
CNH ITALIA S.p.A.
Technical Information
Viale delle Nazioni, 55
41100 MODENA - Italy
REFERENCES
Beyond this Service Manual, also refer to
documents hereunder listed:
Operator’s Manual
Parts Catalogue
COMPLETE HANDBOOK FOR INSTRUCTIONS
AND REPAIRS
The complete Service Manual consists of two
volumes:
B110 - B115
Service Manual “LOADER BACKHOE”
B110 - B115
Service Manual “Engine”
The Service Manuals for “Loader backhoe” and
“Engine” contain the necessary technical informa-
tion to carry out service and repair on machine and
on engine, necessary tools to carry out those op-
erations and information on service standard, on
procedures for connection, disconnection, disas-
sembly and assembly of parts.
The complete Service Manual which covers the
loader backhoe models B110 - B115 consists of
the following volumes, which can be identified
through their print number as stated below:
VOLUME MACHINE TYPE PRINT NUMBER
Service Manual - “Loader backhoe” B110 - B115 87643846
Service Manual - “Engine” B110 - B115 87643867
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2
AVOID ACCIDENTS
The majority of accidents and injuries which occur in industry, on the farm, at home or on the
road, are caused by the failure of some individual to follow simple and fundamental safety rules
or precautions. For this reason MOST ACCIDENTS CAN BE PREVENTED by recognizing the
real cause and taking the necessary precautions, before the accident occurs.
Regardless of the care used in design and construction of any type of equipment, there may be
conditions that cannot be completely safeguarded against, without interfering with reasonable
accessibility and efficient operation.
A careful operator and / or technician is the best insurance against accidents. The complete ob-
servance of one simple rule would prevent many thousands of serious injuries each year.
This rule is: Never attempt to clean, lubricate or adjust a machine while it is in motion.
WARNING
Before carrying out any maintenance operation, adjustment and or repair on machines equipped
with attachments, controlled hydraulically or mechanically, make sure that the attachment is low-
ered and safely set on the ground. If it is necessary to have the equipment partially or fully raised
to gain access to certain items, be sure the equipment is suitably supported by means other than
the hydraulic lift cylinders, cable and /or mechanical device used for controlling the equipment.
CNH ITALIA S.p.A.
Technical Information
Viale delle Nazioni, 55
41100 MODENA - Italy
All rights reserved. Reproduction of text or illustrations, in whole or in part, is strictly prohibited.
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3
LOADER BACKHOE MODELS
The complete range of Loader Backhoe models described in this manual are identified below:
B110 B115
Powershift
Powershuttle /
Stabilizer sideshift
Stabilizer centre pivot /
Cab
4WD
4WS /
Pilot control
Mechanical control
Engine Iveco 82 kW - 110 HP model F4HE9484C*J102 /
Engine Iveco 82 kW - 110 HP model F4HE9484C*J103 /
Long dipper
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4
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1
INDEX
SECTION 00 - SAFETY PRECAUTIONS
SECTION 01 - MAINTENANCE
SECTION 02 - TECHNICAL SPECIFICATIONS
1. MODELS....................................................................................................................................................... 3
2. IDENTIFICATION OF MAIN COMPONENTS............................................................................................... 4
3. TECHNICAL SPECIFICATIONS................................................................................................................... 5
4. LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE ................................................................ 8
5. BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE ........................................................... 12
6. LIFTING CAPACITIES................................................................................................................................ 15
7. LOADER BUCKET WITH FORKS DIMENSIONS AND PERFORMANCE................................................. 18
8. FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS.............................................................. 19
SECTION 17 - TORQUE CONVERTERS
1. POWERSHUTTLE TORQUE CONVERTER ................................................................................................ 3
1.1 DESCRIPTION AND OPERATION........................................................................................................ 3
1.2 TECHNICAL SPECIFICATIONS............................................................................................................ 4
1.3 OVERHAUL ........................................................................................................................................... 4
1.4 INSPECTION......................................................................................................................................... 4
1.5 DISASSEMBLY AND ASSEMBLY......................................................................................................... 5
1.6 STALL TEST.......................................................................................................................................... 5
1.7 FAULT FINDING.................................................................................................................................... 6
2. POWERSHIFT TORQUE CONVERTER ...................................................................................................... 7
2.1 DESCRIPTION AND OPERATION........................................................................................................ 7
2.2 TECHNICAL SPECIFICATIONS............................................................................................................ 8
2.3 OVERHAUL ........................................................................................................................................... 8
2.4 INSPECTION......................................................................................................................................... 9
2.5 DISASSEMBLY AND ASSEMBLY......................................................................................................... 9
2.6 STALL TEST........................................................................................................................................ 11
2.7 FAULT FINDING.................................................................................................................................. 12
SECTION 21 - TRANSMISSION
1. POWERSHUTTLE TRANSMISSION “TURNER MODEL COM-T4-2025” ................................................... 3
1.1 TECHNICAL SPECIFICATIONS............................................................................................................ 3
1.2 TIGHTENING TORQUES ...................................................................................................................... 5
1.3 TRANSMISSION CONTROLS............................................................................................................... 6
1.4 LUBRICATION..................................................................................................................................... 11
1.5 TRANSMISSION OIL FLOW AND SUPPLY........................................................................................ 12
1.6 TRANSMISSION HYDRAULIC VALVES AND PRESSURE TEST POINTS ....................................... 18
1.7 TRANSMISSION POWER FLOW........................................................................................................ 19
1.8 TRANSMISSION 4WD COMPONENTS.............................................................................................. 23
1.9 TRANSMISSION REMOVAL ............................................................................................................... 28
1.10 DISASSEMBLY AND ASSEMBLY..................................................................................................... 29
1.11 FAULT FINDING................................................................................................................................ 87
1.12 SPECIAL TOOLS............................................................................................................................... 90
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2
2. POWERSHIFT TRANSMISSION “DANA T16000” ..................................................................................... 91
2.1 TECHNICAL SPECIFICATIONS.......................................................................................................... 91
2.2 TRANSMISSION CONTROLS............................................................................................................. 92
2.3 LUBRICATION ................................................................................................................................... 102
2.4 PRESSURE SPECIFICATIONS AND CHECK POINTS.................................................................... 103
2.5 TRANSMISSION COOLER................................................................................................................ 105
2.6 TRANSMISSION HYDRAULIC DIAGRAM ........................................................................................ 106
2.7 OPERATION ...................................................................................................................................... 107
2.8 POWER FLOWS................................................................................................................................ 114
2.9 GEAR AND CLUTCH LAY OUT ........................................................................................................ 129
2.10 TRANSMISSION REMOVAL AND INSTALLATION ........................................................................ 130
2.11 TRANSMISSION COMPONENTS ................................................................................................... 134
2.12 DISASSEMBLY AND ASSEMBLY................................................................................................... 152
2.13 SPECIAL TOOLS............................................................................................................................. 261
2.14 FAULT FINDING .............................................................................................................................. 262
2.15 FAULT FINDING .............................................................................................................................. 264
SECTION 25 - FRONT AXLES
1. FRONT AXLE 4WD “CARRARO” ................................................................................................................. 3
1.1 TECHNICAL SPECIFICATIONS............................................................................................................ 3
1.2 DISASSEMBLY AND ASSEMBLY......................................................................................................... 9
1.3 FAULT FINDING .................................................................................................................................. 55
2. FRONT AXLE 4WS “CARRARO” ............................................................................................................... 58
2.1 TECHNICAL SPECIFICATIONS.......................................................................................................... 58
2.2 DISASSEMBLY AND ASSEMBLY....................................................................................................... 62
2.3 FAULT FINDING ................................................................................................................................ 115
3. SPECIAL TOOLS...................................................................................................................................... 118
SECTION 27 - REAR AXLE
1. REAR AXLE 2WS ......................................................................................................................................... 3
1.1 DESCRIPTION AND OPERATION....................................................................................................... 3
1.2 TECHNICAL SPECIFICATIONS............................................................................................................ 6
1.3 DISASSEMBLY AND ASSEMBLY......................................................................................................... 8
1.4 FAULT FINDING .................................................................................................................................. 27
2. REAR AXLE 4WS “CARRARO”.................................................................................................................. 28
2.1 TECHNICAL SPECIFICATIONS.......................................................................................................... 28
2.2 DISASSEMBLY AND ASSEMBLY....................................................................................................... 32
2.3 FAULT FINDING .................................................................................................................................. 81
3. SPECIAL TOOLS........................................................................................................................................ 84
SECTION 33 - BRAKES SYSTEM
1. TECHNICAL SPECIFICATIONS................................................................................................................... 3
2. HAND BRAKE............................................................................................................................................... 6
2.1 HAND BRAKE ADJUSTMENT............................................................................................................... 7
3. BRAKE CYLINDERS .................................................................................................................................... 8
4. OIL BRAKE TANK....................................................................................................................................... 13
5. BLEEDING PROCEDURE .......................................................................................................................... 13
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SECTION 35 - HYDRAULIC SYSTEM
1. HYDRAULIC DIAGRAMS ............................................................................................................................. 3
1.1 HYDRAULIC DIAGRAM - 2WS SIDESHIFT MECHANICAL MODELS................................................. 3
1.2 HYDRAULIC DIAGRAM - 2WS SIDESHIFT PILOT MODELS .............................................................. 5
1.3 HYDRAULIC DIAGRAM - 2WS CENTRE PIVOT PILOT MODELS ...................................................... 7
1.4 HYDRAULIC DIAGRAM - 4WS SIDESHIFT MECHANICAL MODELS................................................. 9
1.5 HYDRAULIC DIAGRAM - 4WS SIDESHIFT PILOT MODELS ............................................................ 11
1.6 HYDRAULIC DIAGRAM - 4WS CENTRE PIVOT PILOT MODELS .................................................... 13
2. HYDRAULIC PUMP.................................................................................................................................... 15
2.1 DESCRIPTION AND OPERATION...................................................................................................... 15
2.2 TECHNICAL SPECIFICATIONS.......................................................................................................... 15
2.3 LOAD SENSING VALVE ..................................................................................................................... 17
2.4 REMOVAL ........................................................................................................................................... 19
2.5 COMPONENTS ................................................................................................................................... 20
2.6 DISASSEMBLY AND ASSEMBLY....................................................................................................... 21
3. CONTROL VALVES ................................................................................................................................... 25
3.1 CONTROL VALVES “REXROTH” (MECHANICAL MODELS) ............................................................ 25
3.2 CONTROL VALVES “REXROTH” (PILOT MODELS) ......................................................................... 41
3.3 SOLENOID VALVE FOR PILOTING THE BACKHOE CONTROL VALVE
(WITH HYDRAULIC CONTROL) ......................................................................................................... 50
3.4 RELIEF VALVES ................................................................................................................................. 53
3.5 ACCUMULATOR GLIDE RIDE “PARKER”.......................................................................................... 61
4. HYDRAULIC SWING SYSTEM .................................................................................................................. 64
4.1 DESCRIPTION AND OPERATION...................................................................................................... 64
4.2 HYDRAULIC OIL FLOW ...................................................................................................................... 65
5. HYDRAULIC CYLINDERS.......................................................................................................................... 67
5.1 LOADER CYLINDER ........................................................................................................................... 68
5.2 LOADER BUCKET CYLINDER ........................................................................................................... 74
5.3 4X1 BUCKET CYLINDER.................................................................................................................... 80
5.4 BACKHOE BOOM CYLINDER ............................................................................................................ 83
5.5 BACKHOE DIPPER CYLINDER.......................................................................................................... 87
5.6 BACKHOE BUCKET CYLINDER......................................................................................................... 91
5.7 SHORT AND LONG TELESCOPIC CYLINDER.................................................................................. 95
5.8 STABILIZER CYLINDER (CENTRE PIVOT MODELS) ....................................................................... 99
5.9 STABILIZER CYLINDER (SIDESHIFT MODELS)............................................................................. 103
5.10 SWING CYLINDER.......................................................................................................................... 107
5.11 BACKHOE SIDESHIFT LOCKING CYLINDER (SIDESHIFT) ......................................................... 111
5.12 SPECIAL TOOLS............................................................................................................................. 113
6. HYDRAULIC CONTROL LEVERS ........................................................................................................... 114
6.1 TECHNICAL SPECIFICATIONS........................................................................................................ 114
6.2 DESCRIPTION AND OPERATION.................................................................................................... 115
6.3 DISASSEMBLY AND ASSEMBLY..................................................................................................... 118
6.4 CONTROL LEVER VALVE ................................................................................................................ 121
7. FAULT FINDING AND FLOW TESTING .................................................................................................. 124
7.1 PRELIMINARY CHECKS................................................................................................................... 124
7.2 FAULT FINDING (WITH “REXROTH” CONTROL VALVES)............................................................. 125
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SECTION 39 - CHASSIS
1. DESCRIPTION AND OPERATION............................................................................................................... 3
2. REMOVAL AND INSTALLATION COMPONENTS....................................................................................... 6
2.1 COMPONENTS WITHIN THE CHASSIS............................................................................................... 6
2.2 COMPONENTS BELOW THE CHASSIS .............................................................................................. 7
2.3 COMPONENTS ATTACHED OUTSIDE THE CHASSIS ....................................................................... 9
2.4 COMPONENTS ATTACHED ABOVE THE CHASSIS......................................................................... 10
2.5 TIGHTENING TORQUES .................................................................................................................... 12
SECTION 41 - STEERING SYSTEM
1. STEERING SYSTEM 2WS ........................................................................................................................... 4
2. STEERING SYSTEM 4WS ........................................................................................................................... 7
3. POWER STEERING ................................................................................................................................... 12
3.1 TECHNICAL SPECIFICATIONS.......................................................................................................... 13
3.2 COMPONENTS ................................................................................................................................... 15
3.3 DISASSEMBLY AND ASSEMBLY....................................................................................................... 16
3.4 SPECIAL TOOLS................................................................................................................................. 33
3.5 FAULT FINDING .................................................................................................................................. 33
SECTION 50 - CAB HEATING AND AIR CONDITIONING
1. TECHNICAL SPECIFICATIONS................................................................................................................... 3
2. CAB HEATING.............................................................................................................................................. 5
2.1 DESCRIPTION AND OPERATION........................................................................................................ 5
3. AIR CONDITIONING................................................................................................................................... 12
3.1 PRINCIPALS OF AIR CONDITIONING ............................................................................................... 12
3.2 SAFETY PRECAUTIONS .................................................................................................................... 16
3.3 DESCRIPTION AND OPERATION...................................................................................................... 17
3.4 FAULT FINDING AND TESTING......................................................................................................... 25
3.5 FLUSHING THE SYSTEM ................................................................................................................... 43
3.6 EVACUATING THE SYSTEM.............................................................................................................. 45
3.7 CHARGING THE SYSTEM.................................................................................................................. 46
3.8 COMPONENTS OVERHAUL............................................................................................................... 47
3.9 COMPRESSOR ................................................................................................................................... 52
3.10 SPECIAL TOOLS............................................................................................................................... 66
SECTION 55 - ELECTRICAL SYSTEM
1. GENERALITIES ............................................................................................................................................ 3
1.1 TEMPORARY WIRING HARNESS REPAIR ......................................................................................... 3
1.2 FAULT FINDING .................................................................................................................................... 4
2. ELECTRICAL DIAGRAMS............................................................................................................................ 5
2.1 ELECTRICAL DIAGRAMS - POWERSHUTTLE CAB ........................................................................... 5
2.2 ELECTRICAL DIAGRAMS - POWERSHIFT CAB ............................................................................... 22
2.3 ELECTRICAL DIAGRAMS - 4WS........................................................................................................ 39
3. CONTROLS AND INSTRUMENTS............................................................................................................. 57
3.1 FRONT INSTRUMENT PANEL ........................................................................................................... 57
3.2 CALIBRATION OF SPEEDOMETER................................................................................................... 59
3.3 SIDE INSTRUMENT PANEL ............................................................................................................... 60
3.4 IMMOBILISER CIRCUIT ...................................................................................................................... 64
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4. DIAGNOSTICS DISPLAY ........................................................................................................................... 65
4.1 SYMBOL.............................................................................................................................................. 66
4.2 SETUP MENU ..................................................................................................................................... 67
4.3 SETUP MENU ..................................................................................................................................... 68
4.4 PROCEDURE ABOUT SELF TEST .................................................................................................... 69
4.5 ON BOARD ERROR CODE RETRIEVAL ........................................................................................... 70
4.6 BACKLIGHTING AND DIMMING......................................................................................................... 71
4.7 WORK HOURS.................................................................................................................................... 72
4.8 FUNCTIONAL DESCRIPTION ............................................................................................................ 73
4.9 MAINTENANCE................................................................................................................................... 79
4.10 WARNING MESSAGES .................................................................................................................... 80
5. STARTING SYSTEM .................................................................................................................................. 86
5.1 DESCRIPTION AND OPERATION...................................................................................................... 86
5.2 FAULT FINDING.................................................................................................................................. 87
5.3 STARTER MOTOR.............................................................................................................................. 90
6. ALTERNATOR............................................................................................................................................ 96
6.1 TECHNICAL SPECIFICATIONS.......................................................................................................... 96
6.2 DESCRIPTION AND OPERATION...................................................................................................... 96
6.3 COMPONENTS ................................................................................................................................... 98
6.4 REMOVAL ........................................................................................................................................... 99
6.5 PRELIMINARY CHECK AND TESTS................................................................................................ 100
6.6 FAULT FINDING................................................................................................................................ 109
7. BATTERY ................................................................................................................................................. 110
7.1 TECHNICAL SPECIFICATIONS........................................................................................................ 110
7.2 DESCRIPTION AND OPERATION.................................................................................................... 110
7.3 BATTERY REPLACEMENT .............................................................................................................. 111
7.4 MAINTENANCE................................................................................................................................. 113
7.5 TESTS ............................................................................................................................................... 115
7.6 CONNECTING A BOOSTER BATTERY ........................................................................................... 117
7.7 BATTERY MASTER SWITCH ........................................................................................................... 117
8. COMPONENT TESTING .......................................................................................................................... 118
8.1 GENERAL INTRODUCTION ............................................................................................................. 118
8.2 COMPONENT TESTING ................................................................................................................... 119
8.3 GROUND POINTS............................................................................................................................. 119
8.4 KEY-START AND STOP SWITCH .................................................................................................... 121
8.5 ALTERNATOR................................................................................................................................... 122
8.6 TRANSMISSIONS ............................................................................................................................. 122
8.7 PARKING BRAKE SWITCH .............................................................................................................. 126
8.8 CAB ................................................................................................................................................... 127
8.9 4WD SWITCH.................................................................................................................................... 132
8.10 BRAKE PEDAL SWITCHES ............................................................................................................ 132
8.11 BRAKE OIL LEVEL SWITCH........................................................................................................... 133
8.12 FRONT WORK LAMP SWITCH (1) - REAR WORK LAMP SWITCH (2) MAIN LIGHT SWITCH ... 133
8.13 HAZARD SWITCH ........................................................................................................................... 134
8.14 FLASHER MODULE ........................................................................................................................ 134
8.15 MULTI FUNCTION SWITCH ........................................................................................................... 135
8.16 FRONT WIPER MOTOR (1) - REAR WIPER MOTOR - (2) ............................................................ 135
8.17 4WS -STEERING SELECTOR SWITCH ......................................................................................... 136
8.18 STEERING CONTROL UNIT........................................................................................................... 137
8.19 4WS REAR AXLE STEERING SENSOR ........................................................................................ 139
8.20 4WS FRONT AXLE STEERING SENSOR ...................................................................................... 139
8.21 STEERING SOLENOIDS................................................................................................................. 140
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8.22 DIFFERENTIAL LOCK SWITCH (1) ................................................................................................ 141
8.23 LOADER .......................................................................................................................................... 142
8.24 BACKHOE........................................................................................................................................ 144
8.25 REVERSING BUZZER..................................................................................................................... 149
8.26 FUEL LEVEL SENDER.................................................................................................................... 149
SECTION 82 - LOADER
1. LOADER ATTACHMENT CONTROLS......................................................................................................... 4
2. LOADER BUCKET SELF LEVELING ........................................................................................................... 7
3. LOADER ATTACHMENT SAFETY STRUT................................................................................................ 10
4. LOADER BUCKET REMOVAL ................................................................................................................... 12
5. LOADER REMOVAL (2WS)........................................................................................................................ 15
6. LOADER REMOVAL (4WS)........................................................................................................................ 17
SECTION 84 - BACKHOE
1. DESCRIPTION AND OPERATION............................................................................................................... 3
2. BACKHOE ATTACHMENT MECHANICAL CONTROL VERSION............................................................... 6
3. BACKHOE ATTACHMENT HYDRAULIC CONTROLS VERSION ............................................................. 14
4. REMOVAL AND INSTALLATION ............................................................................................................... 16
5. TELESCOPIC DIPPER REVISION............................................................................................................. 26

7
SECTIONS INDEX
Where disassembly of a specific component is required refer to the relevant repair manual section.
SECTION 17: TORQUE CONVERTERS
SECTION 21: TRANSMISSION
SECTION 25: FRONT AXLE
SECTION 27: REAR AXLE
SECTION 33: BRAKES SYSTEM
SECTION 35: HYDRAULIC SYSTEM
SECTION 39: CHASSIS
SECTION 41: STEERING SYSTEM
SECTION 50: CAB HEATING AND AIR CONDITIONING
SECTION 55: ELECTRICAL SYSTEM
SECTION 82: LOADER
SECTION 84: BACKHOE

8

B110
B115
SECTION 00 - SAFETY PRECAUTIONS

2 SECTION 00 - SAFETY PRECAUTIONS

SECTION 00 - SAFETY PRECAUTIONS 3
This warning symbol points out important messages
involving personal safety.
Carefully read the safety rules contained herein and
follow advised precautions to avoid potential haz-
ards and safeguard your safety and personal integ-
rity.
In this manual you will find this symbol together with
the following key-words:
WARNING - it gives warning about improper repair
operations and deriving potential consequences af-
fecting the service technician’s personal safety.
DANGER - it gives specific warning about potential
dangers for personal safety of the operator or other
persons directly or indirectly involved.
TO PREVENT ACCIDENTS
Most accidents and personal injuries that occur in industry, on the farm, at home or on the road, are caused by
the failure of some individual to follow simple and fundamental safety rules or precautions.
For this reason, MOST ACCIDENTS CAN BE PREVENTED by recognizing the real cause and taking the nec-
essary precautions, before the accident occurs.
Regardless of the care used in design and construction of any type of equipment, there may be conditions that
cannot be completely safeguarded against, without interfering with reasonable accessibility and efficient oper-
ation.
A careful operator or technician is the best precaution against accidents. The complete observance of one sim-
ple rule would prevent many thousands of serious injuries each year.
This rule is: Never attempt to clean, lubricate or adjust a machine while it is in motion.

4 SECTION 00 - SAFETY PRECAUTIONS
SAFETY RULES
Carefully follow specified repair and maintenance
procedures.
Do not wear rings, wristwatches, jewels, unbut-
toned or flapping clothing such as ties, torn
clothes, scarves, open jackets or shirts with open
zips which could get hold into moving parts.
We advise to use approved safety clothing such as
anti-slipping footwear, gloves, safety goggles, hel-
mets, etc.
Never carry out any repair on the machine if some-
one is sitting on the operator’s seat, except if they
are certified operators to assist in the operation to
be carried out.
Never operate the machine or use attachments
from a place other than sitting at the operator’s
seat.
Never carry out any operation on the machine
when the engine is running, except when specifi-
cally indicated.
Stop the engine and ensure that all pressure is re-
lieved from hydraulic circuits before removing
caps, covers, valves, etc.
All repair and maintenance operations should be
carried out with the greatest care and attention.
Service stairs and platforms used in a workshop or
in the field should be built in compliance with the
safety rules in force.
Disconnect the batteries and label all controls to
warn that the Machine is being serviced. Block the
machine and all equipment which should be
raised.
Never check or fill fuel tanks and accumulator bat-
teries, nor use starting liquid if you are smoking or
near open flames as such fluids are flammable.
Brakes are inoperative when they are manually re-
leased for maintenance purposes. In such cases,
the machine should be kept constantly under con-
trol using blocks or similar devices.
The fuel filling gun should remain always in contact
with the filler neck.
Maintain this contact until the fuel stops flowing
into the tank to avoid possible sparks due to static
electricity buildup.
Use exclusively specified towing points for towing
the machine. Connect parts carefully.
Ensure that foreseen pins and/or locks are steadily
fixed before applying traction.
Do not stop near towing bars, cables or chains
working under load.
To transfer a failed machine, use a trailer or a low
loading platform trolley if available.
To load and unload the machine from the transpor-
tation mean, select a flat area providing a firm sup-
port to the trailer or truck wheels. Firmly tie the
machine to the truck or trailer platform and block
wheels as required by the forwarder.
For electrical heaters, battery-chargers and similar
equipment use exclusive auxiliary power supplies
with a efficient ground to avoid electrical shock
hazard.
Always use lifting equipment and similar of appro-
priate capacity to lift or move heavy components.
Pay special attention to bystanders.
Never pour gasoline or diesel oil into open, wide
and low containers.
Never use gasoline, diesel oil or other flammable
liquids as cleaning agents. Use non-flammable
non-toxic proprietary solvents.
Wear protection goggles with side guards when
cleaning parts using compressed air.
Do not exceed a pressure of 2.1 bar (30 psi), in ac-
cordance with local regulations.
Do not run the engine in a closed building without
proper ventilation.
Do not smoke, use open flames, cause sparks in
the nearby area when filling fuel or handling highly
flammable liquids.
Do not use flames as light sources when working
on a machine or checking for leaks.
Move with caution when working under a Machine,
and also on or near a Machine. Wear proper safety
accessories:
helmets, goggles and special footwear.
During checks which should be carried out with the
engine running, ask an assistant to sit at the oper-
ator’s seat and keep the service technician under
visual control at any moment.
In case of operations outside the workshop, drive
the machine to a flat area and block it. If working
on an incline cannot be avoided, first block the Ma-
chine carefully. Move it to a flat area as soon as
possible with a certain extent of safety.
Ruined or plied cables and chains are unreliable.
Do not use them for lifting or trailing. Always han-
dle them wearing gloves of proper thickness.
Chains should always be safely fastened. Ensure
that fastening device is strong enough to hold the
load foreseen. No persons should stop near the
fastening point, trailing chains or cables.
The working area should be always kept CLEAN
and DRY. Immediately clean any spillage of water
or oil.
Do not pile up grease or oil soaked rags, as they
constitute a great fire hazard. Always place them
into a metal container. Before starting the Machine
or its attachments, check, adjust and block the op-
erator’s seat. Also ensure that there are no per-
sons within the Machine or attachment operating
range.
Do not keep in your pockets any object which
might fall unobserved into the Machine’s inner
compartments.

SECTION 00 - SAFETY PRECAUTIONS 5
Whenever there is the possibility of being reached
by ejected metal parts or similar, use protection
eye mask or goggles with side guards, helmets,
special footwear and heavy gloves. Wear suitable
protection such as tinted eye protection, helmets,
special clothing, gloves and footwear whenever it
is necessary to carry out welding procedures. All
persons standing in the vicinity of the welding proc-
ess should wear tinted eye protection. NEVER
LOOK AT THE WELDING ARC IF YOUR EYES
ARE NOT SUITABLY PROTECTED.
Metal cables with the use get frayed. Always wear
adequate protections (heavy gloves, eye protec-
tion, etc.).
Handle all parts with the greatest caution. Keep
your hands and fingers far from gaps, moving
gears and similar. Always use approved protective
equipment, such as eye protection, heavy gloves
and protective footwear.
START UP
Never run the engine in confined spaces which are
not equipped with adequate ventilation for exhaust
gas extraction.
Never bring your head, body, arms, legs, feet,
hands, fingers near fans or rotating belts.
ENGINE
Always loosen the radiator cap very slowly before
removing it to allow pressure in the system to dis-
sipate. Coolant should be topped up only when the
engine is stopped or idle if hot.
Do not fill up fuel tank when the engine is running,
mainly if it is hot, to avoid ignition of fires in case of
fuel spilling.
Never check or adjust the fan belt tension when the
engine is running. Never adjust the fuel injection
pump when the machine is moving.
Never lubricate the machine when the engine is
running.
ELECTRICAL SYSTEMS
If it is necessary to use auxiliary batteries, cables
must be connected at both sides as follows: (+) to
(+) and (-) to (-). Avoid short-circuiting the termi-
nals. GAS RELEASED FROM BATTERIES IS
HIGHLY FLAMMABLE. During charging, leave the
battery compartment uncovered to improve venti-
lation. Avoid checking the battery charge by
means of “jumpers” made by placing metallic ob-
jects across the terminals. Avoid sparks or flames
near the battery area. Do not smoke to prevent ex-
plosion hazards.
Prior to any service, check for fuel or coolant leaks.
Remove these leaks before going on with the work.
Do not charge batteries in confined spaces. En-
sure that ventilation is appropriate to prevent acci-
dental explosion hazard due to build-up of gasses
relieved during charging.
Always disconnect the batteries before performing
any type of service on the electrical system.
HYDRAULIC SYSTEMS
Some fluid slowly coming out from a very small
port can be almost invisible and be strong enough
to penetrate the skin. For this reason, NEVER USE
YOUR HANDS TO CHECK FOR LEAKS, but use
a piece of cardboard or a piece of wood for this
purpose. If any fluid is injected into the skin, seek
medical aid immediately. Lack of immediate medi-
cal attention, serious infections or dermatitis may
result.
Always take system pressure readings using the
appropriate gauges.
WHEELS AND TYRES
Check that the tyres are correctly inflated at the
pressure specified by the manufacturer. Periodi-
cally check possible damages to the rims and
tyres.
Keep off and stay at the tyre side when correcting
the inflation pressure.
Check the pressure only when the machine is un-
loaded and tyres are cold to avoid wrong readings
due to over-pressure. Do not reuse parts of recov-
ered wheels as improper welding, brazing or heat-
ing may weaken the wheel and make it fail.
Never cut, nor weld a rim with the inflated tyre as-
sembled.
To remove the wheels, block both front and rear
Machine wheels. Raise the Machine and install
safe and stable supports under the Machine in ac-
cordance with regulations in force.
Deflate the tyre before removing any object caught
into the tyre tread.
Never inflate tyres using flammable gases as they
may originate explosions and cause injuries to by-
standers.
REMOVAL AND INSTALLATION
Lift and handle all heavy components using lifting
equipment of adequate capacity. Ensure that parts
are supported by appropriate slings and hooks.
Use lifting eyes provided to this purpose. Take
care of the persons near the loads to be lifted.
Handle all parts with great care. Do not place your
hands or fingers between two parts. Wear ap-
proved protective clothing such as safety goggles,
gloves and footwear.
Do not twist chains or metal cables. Always wear
protection gloves to handle cables or chains.

6 SECTION 00 - SAFETY PRECAUTIONS
IMPORTANT ECOLOGICAL CONSIDERATIONS
The following are recommendations which may be
of assistance:
Become acquainted with and ensure that you un-
derstand the relative legislation applicable to your
country.
Where no legislation exists, obtain information
from suppliers of oils, fuels, antifreeze, cleaning
agents, etc., with regard to their effect on man and
nature and how to safely store, use and dispose of
these substances.
Helpful hints
Avoid filling tanks using jerry cans or inappropriate
pressurized fuel delivery systems which may
cause considerable spillage.
In general, avoid skin contact with all fuels, oils, ac-
ids, solvents, etc.
Most of them contain substances which can be
harmful to your health.
Modern oils contain additives. Do not burn contam-
inated fuels and/or waste oils in ordinary heating
systems.
Avoid spillage when draining off used engine cool-
ant mixtures, engine, transmission and hydraulic
oils, brake fluids, etc.
Do not mix drained brake fluids or fuels with lubri-
cants. Store them safely until they can be disposed
of in a proper way to comply with local legislation
and available resources.
Modern coolant mixtures, i.e. antifreeze and other
additives, should be replaced every two years.
They should not be allowed to get into the soil but
should be collected and disposed of safely.
Do not open the Air-Conditioning system yourself.
It may contain gases which should not be released
into the atmosphere. Your air conditioning special-
ist has special equipment for discharging and
charging the system.
Repair any leaks or defects in the engine cooling or
hydraulic system immediately.
Do not increase the pressure in a pressurized cir-
cuit as this may lead to a catastrophic failure of the
system components.
Protect hoses during welding as penetrating weld
chips may burn a hole or weaken them, causing
the loss of oils, coolant, etc.

B110
B115
SECTION 01 - MAINTENANCE