Genius KYE Systems Max Fire Blaze2 User manual

Service Guide
Product: Game pad
Model Name:Max Fire Blaze2
Model Number: Blaze2
Version Number: KYE

2
Service Guide
Contents
1. Revision record --------------------------------------------------4
2. Maintain Guide --------------------------------------------------5
2.1 Introduction ------------------------------------------5
2.2 Necessary tools --------------------------------------5
2.3 Safety attention --------------------------------------5
3. How to handle defective returns -----------------------------6
3.1 Procedure ---------------------------------------------6
3.2 Problem description ---------------------------------7
3.3 Problem solve -------------------------------8.9.10.11.12
4. Assemble & Disassemble -------------------------------------13
4.1 How to assemble and disassemble the pad surface
-------------------------------------------------------------13
4.2How to replace the Motors --------------------------14
4.3 How to assemble and disassemble the Minis tick VR &
Minis tick hat -----------------------------------------15
4.5 How to replace the oscillator ----------------------16
5. Appendix 1. Part list ------------------------------------------17
6. Appendix 2. Disassemble drawing -------------------------18
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Service Guide
1. Revision Record
Date Version Name Approve
2005/12/04 01 Wendy Nicky
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Service Guide
2. Maintain Guide
2.1 Introduction
Please pay attention to this guide, and follow the information to
prevent resulting damage.
This maintain-guide is against hardware problems of this pad.
2.2 Necessary tools
Screwdriver
Tweezers
Solder
Solder torch
Tin-Sucker
Tweezers
2.3 Safety attention
When staying for long time, please check electric and power circuit.
Place it in flat surface and prevent it from vibration.
Don’t drop and jolt this pad.
Don’t remove this pad from your PC when it is using.
Keep this pad away wet and high temperature.
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Service Guide
3. How to handle defective returns
3.1 Procedure
Function OK
Function NG
Test &Check
problem
Received
Defective Pad
Return the pad to
customers
Test all function to
check the pad is ok.
Replace necessary
defective parts
Frame the solutions
and methods
Analyze possible
malfunction causes
Function NG Function OK
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Service Guide
3.2 Problem Description
Item Problem Description
3.2.1 Minis tick’s
function wrong 1) Can’t control minis tick correctly and completely?
2) Minis tick is no work.
3.2.2 Motors are
incorrect 1) One or both of two motors is no work. 2) Any Motors’rotation is incorrect.
3.2.3
No function at
all Can’t operate at all, without any function.
3.3 Problem solve
3.3.1 Minis tick’s function wrong
en.
Problem
Analyze the
problem
Judge the problem
causes
Solution
Minis tick wrong
Replace the
Minis tick
Replace the
Minis tick
1. Using for too long
time causes the value o
f
.VR instable
2. Out of life
1. Incorrect using causes
the mechanics of minis
tick being brok
2. Out of life
Mechanics Electronics
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Service Guide
3.3.2 Motors are incorrect
Problem
Analyze the
problem
Judge the problem
causes
Solution
Any motor is no rotating
Electronics
Motor’s Mechanics
1. Out of life 1. The cord between
Motor and PCB is fall
off.
3.3.3 No function at all.
Problem
Analyze the
problem
Judge the problem
causes
Solution
Replace the
Motor Re-solder the
Cord
Ceramic oscillator
No any function
1.Incorrect using causes
the oscillator being
broken.
2. Out of life
Replace the
ceramic oscillator
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Service Guide
4. Assemble & Disassemble
4.1 How to Assemble and Disassemble the pad surface
Procedure Graphics
1. Disassemble
1) Turn over the pad
2) Put the pad on a flat
3) Rotate screws
4) Separate pad’s covers
2. Assemble
1) Compose all parts according to
disassemble drawing
2) Lock all screws firmly
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Service Guide
4.2 How to Replace the Motor
Procedure Graphics
1. Remove
1) Dividually solder the motor line.
2) Remove the defective Motor by
Tweezers
2. Replace
1) Change a all right Motor
2) Solder the cord with the new
Motor
3. Assemble
1) Put the new Motor into the seat
2) Check all points of solder is ok
Attention:
When remove and tin for motor,
For fear short circuit, should make
Sure that don’t put tin onto the Other
Component or electro circuit.
Attention:
1.Big and small motor can’t be installed
wrong.
2.Positive and negative pole electrical
Source line can’t be soldered in reverse.
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Service Guide
4.3 How to Assemble and Disassemble the PCB
Procedure Graphics
1. Disassemble
1) Rotate the screws on the
minis ticks’PCB
2. Assemble
1) Lock the screws
4.4 How to Replace the Minis tick VR & Minis tick hat
Procedure Graphics
. Remove
1) Disassemble the game pad.
2) Take off the mini-stick hat from
the small pcb.
Attention:
When rotating PCB’s screws,
please take care other parts
connected to PCB.
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1) Suck the point of weld of the
Resonator by Tin-Sucker.
2) Remove the defective Minis tick
VR by Tweezers
2. Replace
1) Insert the same spec, complete
Minis tick on the correct hole
3. Solder
1) Solder the Minis tick VR.
2) Check all points of solder is o
4. Replace
1) Put a right mini-stick hat to the
minis ticks VR and make sure
that it position matches the VR.
Service Guide
Attention:
When remove and add tin for mini-stick, for
fear short circuit, should make sure that don’t
put tin onto other Compenent or electro
circuit.
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Service Guide
4.5 How to Replace the PCB ceramic oscillator
Procedure Graphics
1. Remove
1) Suck the point of weld of the
ceramic oscillator by Tin-Sucker
2) Remove the defective ceramic
oscillator by Tweezers
2. Replace
1) Insert the same spec, complete
ceramic oscillator on the right hole
3. Solder
1) Solder the ceramic oscillator
2) Check all points of solder is ok
Attention:
When remove and add tin for
oscillator, for fear short cirouit,
Should make sure that don’t put
Tin onto the other compenent or
Electrocirouit.
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Service Guide
5. Appendix 1. Part List
Item Part No. Name Quantity Station Spec.
1 14960050 Ceramic oscillator 1 Y1 6MHZ Ceramic
oscillator
2 15103121 Motor1 1 Big Motor 7.5V, Big motor
3 15103112 Motor2 1 Small Motor 7.5V, Small motor
4 12602411 Minis tick VR 2 LX, LY B10K, 45degree
5 126RE412 Minis tick Hat 2 Top Cover Standard
6 61401803 PCBA 1 PCB-1-2
6. Appendix 2. Disassemble Drawing
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