Gifas-electric RoadLED 50m User manual

RoadLED 50m
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Created
23.04.2021
rasa
Modified
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Object-ID
2214657
RoadLED 50m
Manual
VERSION
MODIFICATIONS
1.0
First edition
1.1
Editorial changes

RoadLED 50m
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Created
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Modified
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Object-ID
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Table of contents
1General information................................................................................................................3
1.1 Marking concept for hazards and hints ............................................................................ 3
1.2 Responsibilities of the operator........................................................................................3
2Introduction ............................................................................................................................4
2.1 Installation conditions product RoadLED .........................................................................4
2.2 Storage............................................................................................................................4
2.3 Disposal of the device .....................................................................................................4
3Technical Data ........................................................................................................................5
3.1 Technical Data cable reel ................................................................................................5
3.1.1 Dimensions cable reel......................................................................................... 5
3.2 Technical Data light module ............................................................................................6
3.2.1 Dimensions light module .....................................................................................6
3.3 Technical Data Accu........................................................................................................ 7
4Set up cable reel components ...............................................................................................8
4.1 Cable reel components.................................................................................................... 8
4.2 Light module components................................................................................................9
4.2.1 Light module 1-15 ..............................................................................................10
4.2.2 Last light module................................................................................................ 10
5Reparation / replacing light module .................................................................................... 11
5.1 Reparation light module 1-15......................................................................................... 11
5.2 Repair of the last light module (cable end)..................................................................... 14
5.3 Repair of a section..................................................... Fehler! Textmarke nicht definiert.
6Maintenance and debugging ...............................................................................................18
6.1 Inspection and maintenance plan .................................................................................. 18
6.2 Description of the inspection and maintenance plan...................................................... 18
6.3 Troubleshooting / Measures for fault elimination............................................................ 18
7Service ..................................................................................................................................20
7.1 Service addresses......................................................................................................... 20
7.2 Imprint ...........................................................................................................................20

RoadLED 50m
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1 General information
1.1 Marking concept for hazards and hints
Hazard
Hazardous situation which will cause serious injury or even death if it is not prevented.
Caution
Hazardous situation which could cause slight to moderate injury if it is not prevented.
Hint
Indicates information which does not concern personal injury, e.g. hints in respect of material damage.
Protective measures
Increase safety by applying a protective measure.
1.2 Responsibilities of the operator
-Make sure that this document is always kept in a safe place in a legible form together with the product.
-Read these instructions carefully before first start-up of the product.
-This product has been developed and produced exclusively for the use indicated in these documents.
Every other use, which is not mentioned explicitly, could affect the intactness of the product and/or
could constitute a source of danger.
-The manufacturer rejects any liability for damage which has been caused by incorrect or non-intended
use of the product.
-In countries, which do not belong to the European Community, the national legal reference regulations
as well as the standards and regulations applicable in these countries have to be observed for warranty
of a corresponding safety level.
-The installation has to be carried out according to the applicable regulations.
-The manufacturer assumes no liability for inexpert execution of installation as well as deformations
which may occur during operation.
-The electric power supply has to be switched off before executing any action on the installation.
-Exclusively original parts of the manufacturer shall be used for maintenance. Maintenance work may
be carried out by qualified staff only.
-All procedures which are not explicitly mentioned by the manufacturer in the instructions are not per-
mitted.
-The packing material must not be stored within the reach of children as it could be a potential source
of danger.

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2 Introduction
To ensure proper installation, the following steps and notes must be complied with under all circum- stances.
Only this way can it be ensured that the product will work to complete satisfaction.
Hint
Read all instructions before starting installation. Our sales department will be happy to answer any questions
you may have.
2.1 Installation conditions product RoadLED
The RoaLED has been designed for outdoor application. Occasional immersion in shallow water (e.g. puddles)
for a period of max. 8 hours is no problem for the light modules.
The luminaire modules can be driven over with a maximum wheel load of 3.5 t without damaging the housing.
2.2 Storage
No additional measures are required for storage. Ensure that the modules are protected from damage when
packing them.
Ensure that the RoadLED is switched off and the battery is sufficiently charged (min. 50 – max. 80% of the
overall capacity) during storage, in order to protect the battery from discharge. If the RoadLED is stored for a
lengthy period, the charging condition must be checked at regular intervals. The self-discharge of 1% per
month is extremely low, but highly dependent on temperature. Lithium-ion batteries should be recharged
every 3 to 4 months to prevent deep discharge. The battery should always be recharged to min. 60% of the
overall capacity after every use!
The storage temperature must be between -10°C to +25°C, in order to ensure a long battery lifetime.
2.3 Disposal of the device
This product must not be thrown in the garbage.
In accordance with official local and national regulations, this product is to be recycled
appropriately.
European directive 2012/19/EU; waste electrical and electronic equipment (WEEE).

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3 Technical Data
3.1 Technical Data cable reel
Housing material:
halogen-free hard rubber reel body, safety insulated
Frame material:
Solid tubular steel frame, black powder coated
Protection category:
IP54
Protection class:
II
Operating temperature range:
-20°C to +50°C
Total weight:
11.4kg (with LED cable harness)
Dimensions:
350 x 299 x 487mm (L x W x H)
Guarantee:
According to General Conditions of Sale and Delivery
3.1.1 Dimensions cable reel

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3.2 Technical Data light module
Housing material:
Polycarbonate Lexan 164 R
Housing surface:
Transparent
Sealing material:
TPV Santoprene
Protection category:
IP67
Protection class:
III
Over-mobile, load capacity:
3.5t (wheel pressure)
Operating temperature range:
-20°C to +50°C
Weight:
36g
Dimensions:
52,3 x 35,3 x 23mm (L x W x H)
LED Type:
Osram SideLED LY A67F / Osram TopLED LY E67F
LED number per light module:
4x Side LED / 1x Top LED / 1x Bottom LED
LED color:
yellow
3.2.1 Dimensions light module

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3.3 Technical Data Accu
Accu Type:
Li-Ion Accu
Battery design:
5S5P 11000mAh
Cell type:
RH18650 / 3,7V 2200mAh
Nominal accu voltage:
18.5V
Li-Ion Accu capacity:
11000mAh / 203,5Wh
Charging time for full charge 230VAC:
6h
Charging time for full charge 12-24VDC:
6h
Operating time continuous light:
21h
Operating time flash 1 Hz:
ca. 42h
Operating time running light:
ca. 110h
Lifetime:
700-1000 cycles > 80% of the initial capacity at 20°C
Operating temperature range:
-10°C to +50°C
Charging temperature range:
0°C to +40°C
Storage temperature:
-10°C to +25°C storage during max. 3 months without reloading

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Created
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Modified
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Object-ID
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4 Set up cable reel components
4.1 Cable reel components
1. Capacity display with 5 LEDs is used to indicate the battery capacity. 1 LED corresponds to 20% of
the battery capacity. The display is started with by pressing the button (5) >2s. The LEDs go out auto-
matically after 5 sec.
•LED red: battery capacity 0-20%
•LED orange 1: battery capacity 21-40%
•LED orange 2: battery capacity 41-60%
•LED green 1: battery capacity 61-80%
•LED green 1: battery capacity 81-100%
2. Fuse: Serves as a protective device for the electric power supply in the event of default.
3. Charger/mains connection: The connection is used to charge the integrated battery with 12-24VDC or
with 230VAC mains voltage. In addition, an optional power supply Art. No. 860946 can be inserted at
the connection. This allows the RoadLED to be operated with a mains supply. Continuous operation
is thereby made possible.
4. Main switch On/Off. Used to switch on the RoadLED. The last function is saved and executed when
the unit is switched on again. (The switch must be in the OFF position to charge the battery.)

RoadLED 50m
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Created
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Modified
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Object-ID
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5. Function selection button/Pattern: The button is used to call stored functions. The following functions
have been implemented:
1. Continuous lighting
2. Blinking
3. Flashing
4. Running light from cable reel to cable end
5. Running light from cable end to cable reel
6. Running light from cable reel to cable end and back
6. One press of the button corresponds to one function. Pressing the button again starts a new function.
The battery capacity is displayed if the button is held down for more than 2 seconds.
7. Rotary controller for setting the speed of the running lights, blinking frequency and flash duration in 10
steps. The following speeds and frequencies are possible:
Blinking: 0.5 – 5Hz
Flashing: flash impuls from 10 – 100ms / Pause 800ms
Running light: 50 -150km/h

RoadLED 50m
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Created
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Modified
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Object-ID
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4.2 Light module components
4.2.1 Light module 1-15
4.2.2 Last light module
Head screw PAN
3x10mm Torx T10
Item no.
219244
Upper housing part
Item no. 222633
Cable 4x1.0mm2
Item no. 219289
Lower housing part
Item no.
222634
Light module
Item no. 227847
Head screw PAN
2.2x5mm Torx T10
Item no.
219326
Upper housing part
Item no.
222633
Head screw PAN
3x10mm Torx T10
Item no.
219244
Cable 4x1.0mm2
Item no. 219289
Head screw PAN
2.2x5mm Torx T10
Item no.
219326
Light module
Item no. 227847
Lower housing part
Item no.
222634
Jumper
Item no.
227847
Locking pin
Item no. 860928