Gifas-electric INOX42 User manual

LaneLED INOX42
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Created
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LaneLED INOX42
Installation instructions
VERSION
MODIFICATIONS
1.0
First edition
1.1
Supplement in chapter 5.1

LaneLED INOX42
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Table of contents
1General information................................................................................................................3
1.1 Marking concept for hazards and hints...............................................................................3
1.2 Responsibilities of the operator...........................................................................................3
2Introduction ............................................................................................................................4
2.1 Installation conditions LaneLED..........................................................................................4
3Required tools ........................................................................................................................5
3.1 Consumables .....................................................................................................................6
4Montage LaneLED INOX42.....................................................................................................7
4.1 In general...........................................................................................................................7
4.2 Mounting ............................................................................................................................7
5Installation of LaneLED light bars.........................................................................................8
5.1 Mounting the adapter to the LED carrier profile...................................................................8
5.2 Fitting the system cable......................................................................................................8
5.3 Supply line connection........................................................................................................8
5.4 Assembly of LED light bar: variant 1...................................................................................9
5.4.1 Current collector connection....................................................................................9
5.4.2 LED light bar connection.......................................................................................10
5.5 Assembly of LED light bar: variant 2.................................................................................10
5.5.1 Current collector connection..................................................................................10
5.5.2 LED light bar connection.......................................................................................10
5.6 Diffusor mounting .............................................................................................................11
6Detailed installation information..........................................................................................12
6.1 Press current collector onto the system cable with special crimping pliers........................12
6.2 Finishing the system cable ends.......................................................................................13
6.3 Connecting/repairing the system cable.............................................................................14
6.4 Isolation of system cables.................................................................................................16
7Service ..................................................................................................................................17
7.1 Service addresses............................................................................................................17
7.2 Imprint..............................................................................................................................17

LaneLED INOX42
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1 General information
1.1 Marking concept for hazards and hints
Hazard
Hazardous situation which will cause serious injury or even death if it is not prevented.
Caution
Hazardous situation which could cause slight to moderate injury if it is not prevented.
Hint
Indicates information which does not concern personal injury, e.g. hints in respect of material damage.
Protective measures
Increase safety by applying a protective measure.
1.2 Responsibilities of the operator
-Make sure that this document is always kept in a safe place in a legible form together with the product.
-Read these instructions carefully before first start-up of the product.
-This product has been developed and produced exclusively for the use indicated in these documents.
Every other use, which is not mentioned explicitly, could affect the intactness of the product and/or could
constitute a source of danger.
-The manufacturer rejects any liability for damage which has been caused by incorrect or non-intended
use of the product.
-In countries, which do not belong to the European Community, the national legal reference regulations
as well as the standards and regulations applicable in these countries have to be observed for warranty
of a corresponding safety level.
-The installation has to be carried out according to the applicable regulations.
-The manufacturer assumes no liability for inexpert execution of installation as well as deformations
which may occur during operation.
-The electric power supply has to be switched off before executing any action on the installation.
-Exclusively original parts of the manufacturer shall be used for maintenance. Maintenance work may be
carried out by qualified staff only.
-All procedures which are not explicitly mentioned by the manufacturer in the instructions are not permit-
ted.
-The packing material must not be stored within the reach of children as it could be a potential source of
danger.

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2 Introduction
To ensure proper installation, the following steps and notes must be complied with under all circumstances. Only
this way can it be ensured that the product will work to complete satisfaction.
Hazard
Read all instructions before starting installation. Our sales department will be happy to answer any questions
you may have.
2.1 Installation conditions LaneLED
-To comply with the necessary operating voltage, the number of
connected LaneLED light bars must be adjusted to the line
length.
-The maximum line length for the number of LaneLED light bars
required must be calculated for the specific installation.
-LaneLED light bars must be calculated specifically for theplant.
-Installation only in dry weather or with the installation site cov-
ered.
-For correct installation, the protective measures and
-For mounting of the GFK handrail, observe the provisions and
instructions of the manufacturer and the local object provisions (specifications for dowels and threaded
rods, supporting distance, SIA standards, etc…). Observe a standardcompliant and technically properly
executed installation.

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3 Required tools
Crimping tool mechanical Item no. 860457,
or electric Item no. 860456
Pliers to cut off cables
Light barping pliers for system cables 2x2.5 mm2
Hot-air gun
Circular saw
Note
Ensure the correct saw blade is used (V2A, V4A)
Corrosion can result if the wrong blade is used.
Power supply 24VDC (20-36VDC)
Large utility knife
Recommended:
-Device for unrolling cables
-Cable lug crimping pliers for press connector
-Screwdriver size 5 (to dismount LaneLED after wrong con-
nection if necessary)
-Head lamp, measuring tape, material/tool cart, etc.

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3.1 Consumables
Heat shrink tube with glue (6 mm/2 mm):
Item no. 010300
If appl. insulation tape 2 M Scotch no. 23, black
Item no. 152743
If appl. crimp connector 1.5-2.5 hot-shrinking Raychem, blue
Item no. 019875
Solder connector 1.5-2.5 heat-shrinkable NSPA, transparent
Item no. 172745

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4 Montage LaneLED INOX42
4.1 In general
Note
Examine the arrangement of the materials before assembly. Are all the parts required for assembly availa-
ble? Do certain parts have to be adjusted on-site?
4.2 Mounting
-Mount hand rail as shown in the image.
-Carry out adjustments to the hand rail, such as
cutting or welding, directly on-site.

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5 Installation of LaneLED light bars
5.1 Mounting the adapter to the LED carrier profile
-Mount the adapter in the groove as shown in the
drawing
Note
In every case, an adapter should be installed at each
end of a LaneLED light bar. The distance between two
adapters on one light bar should be a maximum of 30
cm.
For the installation of the adapter, an M5 threaded hole
has to be drilled
- Drill D=4.2
- Thread cutter M5
5.2 Fitting the system cable
-Loop the system cable through the handrail
supports
5.3 Supply line connection
-Connect the connection cable and system cable
with the press or solder connector

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5.4 Assembly of LED light bar: variant 1
-Place the looped connection line into the plastic
profile
-Loop the LED light bar through the handrail sup-
ports, introduce into the groove and click into
the adapters
5.4.1 Current collector connection
-The connection can be placed behind or next to
the LED light bar
Note
The current collector may not be mounted at the height
of an LED click-in adapter or holding adapter.

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5.4.2 LED light bar connection
-Insert current collector
-Carry out a functional check to make sure that
the LED light bar illuminates
-Click light bar into adapter
5.5 Assembly of LED light bar: variant 2
5.5.1 Current collector connection
-The connection can be placed behind or next to
the LED light bar
5.5.2 LED light bar connection
-Insert current collector
-Carry out a functional check to make sure that
the LED light bar illuminates
-Click light bar into adapter

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5.6 Diffusor mounting
-Determine the length of the diffusor
-Cut the diffusor
-Clean the diffusor
-Mount the diffusor

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6 Detailed installation information
6.1 Press current collector onto the system cable with special crimping pliers
Note
The current collector must be at a distance of approx. 20 cm from the end of the LaneLED light bars. Install
thecontact element ontheconnector side towards the middle of the LaneLED light bars.
Observe the following steps:
-Insert metal bracket into lower plier jaw, with the
contact element in the upper plier jaw.
-Insert the system cable into the metal bracket
and turn it until it lies flat in the bracket. The neg-
ative pole (white marking) must be aligned to-
ward the front of the pliers and correspond with
the + and - imprints on the sides of the pliers.
Operate the crimping pliers.
-Insert the LaneLED connection cable (withthe
white marking aligned upwards) into the current
collector until it stops. If the system cable was
previously connected to a 24 VDC supply, the
LaneLED light bars must now illuminate.

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6.2 Finishing the system cable ends
-The cable end must be isolated against mois-
ture
Hazard
The cable end must be cut cleanly, no loose wires
Do not use common adhesive tape
-Open up the strands of the system cable along
a length of 5 cm.
Note
Use a large blade for this Cut on a hard, level surface
Hazard
Do not damage the strand isolation when cutting
-Isolate every strand separately Cut 2x 5cm
shrink tube to size
Use watertight heat shrink tube with inner adhe-
sive shrink tube (6mm / 2mm): Item no. 010300

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6.3 Connecting/repairing the system cable
-Connect strands of the same polarity to each
other
-Open up the strands of the two system cables
along a length of 5 cm
Note
Use a large blade for this
Cut on a hard, level surface
Hazard
Do not insure the strand isolation when cutting
-Shrink with hot-air gun (shrink temperature
110°C)
-Compress shrink tubeends in the hot condition
Hazard
Do not burn your fingers!
+
-

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-Strip strands
Hazard
No loose wires
-Crimp press connector
-Use watertight press connector with inner adhe-
sive
-Press connector 2,5 mm2hot-shrinking: Item
no. 019875

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-Press connector 2. Crimp side
-Shrink with hot-air gun until the insulation
sleeve shrinks (shrink temperature 110 °C)
6.4 Isolation of system cables
-A current collector that is installed incorrectly or
in the wrong location will leave 2 small holes in
the system cable that must be isolated against
moisture
-Isolation of the holes (current collector)
Hazard
Insulation tape: Item no. 152743
Manufacturer's designation: 3 M Scotch table no. 23,
black, (19 mm/19.4 m)

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7 Service
7.1 Service addresses
GIFAS ELECTRIC GmbH
GIFAS-ELECTRIC S.r.l
GIFAS ELECTRIC GmbH
GIFAS-ELECTRIC GmbH
Borsigstrasse 9
Via dei Filaracci 45
Pebering-Straß 2
Dietrichstrasse 2
Piano del Quercione
Postfach 275
D-41469 Neuss
I-55054 Massarosa (LU)
A-5301 Eugendorf
CH-9424 Rheineck
[phone]
[phone]
[phone]
[phone]
[phone]
[phone]
[phone]
[phone]
www.gifas.de
www.gifas.it
www.gifas.at
www.gifas.ch
[email protected]
inf[email protected]
verkau[email protected]
[email protected]
7.2 Imprint
GIFAS-ELECTRIC GmbH
CH-9424 Rheineck
www.gifas.ch
Technical changes and errors reserved.
These installation instructions are the property of GIFAS-ELECTRIC GmbH and may not be copied, tran-
slated, transferred, duplicated or passed on to third parties without the previous written consent of GIFAS-
ELECTRIC.