
2 D5293 - 5A SIL 3 Relay Output Module for NE Load with full diagnostic and Modbus G.M. International ISM0122-16
Technical Data
Characteristics
Supply: 24 Vdc nom (21.6 to 27.6 Vdc) reverse polarity protected, ripple within voltage limits ≤5 Vpp, 2 A time lag fuse internally protected.
Current consumption @ 24 V: 40 mA typical, with channel energized and no fault.
Power dissipation: 1 W typical.
Isolation (Test Voltage): Output/Input 2.5 KV; Output/Supply 2.5 KV;
Output/Fault Outputs 2.5 KV; Output/RS485 Modbus 2.5 KV;
Input/Supply 500 V; Input/Fault Output 1 500 V; Input/Fault Output 2 2.5 KV;
Input/RS485 Modbus 500 V; Supply/Fault Output 1 500 V;
Supply/Fault Output 2 2.5 KV; Supply/RS485 Modbus 500 V.
Input: 24 Vdc nom (21.6 to 27.6 Vdc) reverse polarity protected, ripple within voltage limits ≤5 Vpp.
Current consumption @ 24 V: 40 mA (with mirror and no fault).
Power dissipation @ 24 V: 1 W (with mirror and no fault).
Output: voltage free 1 + 1 SPST relay contact at terminals 13-15 and 14-16, opens when relay is de-energized (fail safe state), close in energized condition.
Contact material: Ag Alloy (Cd free), gold plated.
Contact rating: 5 A 250 Vac 1250 VA, 5 A 250 Vdc 140 W (resistive load). Min. switching current 1 mA.
Contact inrush current: 6 A at 24 Vdc, 250 Vac.
Mechanical / Electrical life: 5 * 106/ 3 * 104operation, typical.
Operate / Release time: 30 / 30 ms, typical.
Frequency response: 10 Hz maximum.
Fault detection: load and line short/open circuit monitoring
Short output detection: programmable load current (5 mA to 5 A typical).
Open output detection: programmable load current (5 mA to 5 A typical).
Fault signaling: voltage free NE 1 + 1 SPST relay contacts (closed in normal operation), output de-energized
(with contacts open) in fault condition. Fault contacts can be reversed via software.
Fault 1 output rating: 500 mA 30 Vac 15 VA, 500 mA 50 Vdc 25 W (resistive load).
Fault 2 output rating: 3 A 250 Vac 750 VA, 3 A 125 Vdc 120 W (resistive load).
Response time: 3/4 sec typical.
Modbus Output: measure data, load and line diagnostic monitoring.
Modbus RTU protocol up to 115.2 Kbit/s with RS-485 connection on terminal blocks and Power Bus connector.
Terminating impedance: 100 Ωsoftware selectable.
Transmission speed: 4.8, 9.6, 19.2, 38.4, 57.6, 115.2 Kbit/s.
Transmission cable length: ≤1200 m up to 93.75 Kbit/s, ≤1000 m up to 115.2 Kbit/s.
Compatibility:
CE mark compliant, conforms to Directive:
2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating: temperature limits – 40 to + 70 °C, relative humidity 95 %, up to 55 °C.
Storage: temperature limits - 45 to + 80 °C. Max altitude: 2000 m a.s.l.
Safety Description:
ATEX: II 3G Ex ec nC IIC T4 Gc; IECEx / INMETRO: Ex ec nC IIC T4 Gc
FM: NI / I / 2 / ABCD /T4, I / 2 / AEx nA nC / IIC /T4; FMC: NI / I / 2 / ABCD /T4, I / 2 / Ex nA nC / IIC /T4 (-40 °C ≤Ta ≤+60 °C)
EAC-EX: 2Ex nA nC IIC T4 Gc X.
CCC: Ex nA nC IIC T4 Gc
UKR TR n. 898: 2ExnAnCIICT4 X.
non-sparking electrical equipment.
Approvals:
BVS 10 ATEX E 114 conforms to EN60079-0, EN60079-7, EN60079-15.
IECEx BVS 10.0072 X conforms to IEC60079-0, IEC60079-7, IEC60079-15.
INMETRO DNV 13.0109 X conforms to ABNT NBR IEC60079-0, ABNT NBR IEC60079-15.
FM 3046304 and FMC 3046304C conforms to Class 3600, 3611, 3810, ANSI/ISA-60079-0, ANSI/ISA-60079-15, C22.2 No.142, C22.2 No.213, C22.2 No. 60079-0, C22.2 No. 60079-15.
ЕАЭС RU С-IT.EX01.B.00018/19 conforms to GOST 31610.0, GOST 31610.15.
CCC n. 2020322316000978 conforms to GB 3836.1, GB3836.8
CЦ16.0036 X conforms to ДСТУ 7113, ДСТУ IЕС 60079-15.
TÜV Certificate No. C-IS-236198-04, SIL 3 conforms to IEC61508:2010 Ed.2.
TÜV Certificate No. C-IS-722160171, SIL 2 conforms to IEC61508:2010 Ed.2 (Route 2H) for Line and Load Diagnostic Functionalities with fault relay NO contacts.
TÜV Certificate No. C-IS-236198-09, SIL 3 Functional Safety Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety.
DNV Type Approval Certificate No. TAA00001U0 and KR No.MIL20769-EL002 Certificates for maritime applications .
Patent No. 0001406495, released on 28/02/2014, valid for 20 years.
Mounting: EN/IEC60715 TH 35 DIN-Rail, with or without Power Bus or on customized Termination Board.
Weight: about 230 g.
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to 2.5 mm2.
Location: installation in Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 or Class I, Division 2, Group A,B,C,D, T4 or Class I, Zone 2, Group IIC, T4.
Protection class: IP 20.
Dimensions: Width 22.5 mm, Depth 123 mm, Height 120 mm.
General Description: The D5293S is a relay module suitable for the switching of safety related circuits, up to SIL 3 level according to IEC 61508:2010 Ed.2, for high risk industries. It
provides isolation between input and output contacts. A wide compatibility towards different DCS/PLC is guaranteed: driving line pulse testing, executed by DCS/PLC, is permitted by a
dedicated internal circuit, to prevent relay and LED flickering. D5293S provides 1+1 SPST contact for normally energized load. SIL 3 Safety Function for NE load (de-energized in fail
safe state) is available at Terminal Blocks 13-14. When the driving signal is high (24 Vdc), the relay is energized (normal state), SIL 3 contacts at terminals 13-15 and 14-16 are closed,
the load is energized. The safety function is met when the driving signal is low (0 Vdc), the relay is de-energized (fail safe state), SIL 3 contacts at terminals 13-15 and 14-16 are open,
the load is de-energized. Load is isolated from supply on both polarities: +/AC, -/AC.
Load and Line Diagnostic: Line and load short/open circuit detection is provided. Load RMS voltage and current are measured by the module. Load voltage and current can automati-
cally be acquired from field. User configurable limits set the minimum and maximum values of supply voltage (DC or AC) and load current.
The fault in the field is directly mirrored to the PLC DO: few systems may exceptionally require an external resistor at terminals 7 and 8.
All diagnostic conditions, that detect a fault on line and load, open the fault relay contacts and are also available from a RS485 Modbus output to identify any specific fault.
Diagnostic functions with fault relay NO contacts are SIL 2 rated according to IEC 61508:2010 Ed.2 (Route 2H).
Mounting on standard DIN-Rail, with or without Power Bus, or on customized
Termination Boards, in Safe Area / Non Hazardous Location or in Zone 2 / Class I, Division 2 or Class I, Zone 2.
Functional Safety Management Certification:
G.M. International is certified by TUV to conform to IEC61508:2010
part 1 clauses 5-6 for safety related systems up to and included SIL3.
The module is fully programmable to set the operation parameters from PC by the GM Pocket Portable Adapter PPC5092 via USB serial line and SWC5090 Configurator software.
Measured values and diagnostic alarms can be read on both serial configuration or Modbus output line.
Available diagnostic functions:
Programming
AC / DC Load breaking capacity:
FSM
SIL 3
Load status Load voltage Load open
circuit
Load short
circuit
Load to earth
leakage
Internal coil
short
OFF PF
ON PF PF PF
F = available function
PF = available function with programmable thresholds
0.20.0
V (V)
I (A)
10
20
30
40
50
100
0.3 0.4 0.5 1 2 3
Resistive
Load
200
4
300
250
0.1 56
DC
resistive
AC
Resistive
5A
2A
60°C 70°C
Tamb
I (contact rating)