GMX MOTORBIKES HAMMER DUNE User manual

Read and understand this entire manual before riding!
DO NOT RETURN TO STORE!
WWW.GMXMOTORBIKES.COM.AU
ATV OFF ROAD - HAMMER DUNE BUGGY
NOTE: Manual illustrations are for demonstration purposes only. Illustrations man not reflect exact appearance of actual product.

RIDE SAFE
- Never let children ride this product that are meant for adults – even as passengers.
- Do not carry any passengers on product that are meant for one person.
- ATV(s) are not“all-terrain vehicles” so they may not be able to go safely on all types of terrain. Avoid riding on rough terrain or steep slopes.
- Ride on familiar tracks and beware of obstacles.
- Never ride under the inuence of alcohol/drugs.
- Ensure children are supervised at all times on or around any activity on motorised vehicles.
- Always carry a mobile phone or radio device so you can contact help in case of an emergency.
WEAR SAFE
- Always wear a helmet.
- Wear protective clothing and gear such as goggles, long sleeves, long pants, boots and gloves/hand protection.
Ensure that you understand your quad bike by reading & going over the manual before assembly.
PLEASE NOT: MINOR ASSEMBLY IS REQUIRED, BUT IN THE INTEREST OF SAFETY IT IS RECOMMENDED THAT YOU HAVE THIS PRODUCT
ASSEMBLED BY A SKILL MOTORCYCLE MECHANIC.

YOU MUST CHECK
THAT THE FRONT
STEERING IS ADJUSTED
CORRECTLY PRIOR
TO RIDING.
CHECK BRAKES
ARE ADJUSTED
CORRECTLY PRIOR
TO RIDING.
YOU MUST CHECK
THAT THE CHAIN
IS ADJUSTED
CORRECTLY PRIOR
TO RIDING.
Swing tags have been placed on your vehicle for you to identify checks that are located within this manual. Once you have performed the
check required remove these swing tags and nylon loops attaching them to the vehicle.
MAKE SURE TO REMOVE THE SWING TAGS AND TAKE SPECIAL NOTICE TO REMOVE THE NYLON LOOP.
The tags and loops that need to be removed from this model: GMX 110cc RIPPER Quad Bike
ONCE SWING TAGS AND NYLON LOOPS ARE REMOVED YOU ARE ACKNOWLEDGING THAT THESE CHECKS HAVE BEEN PERFORMED
There may be a“Spare Parts Package”within the carton so please check all of the packaging and DO NOT THROW OUT
WARNINGS
SWING TAG’S & WARNINGS
BRAKE ADJUSTMENT x3STEERING ADJUSTMENT x2 CHAIN ADJUSTMENT
ALWAYS LEAVE IN
THE OFF POSITION
WHEN NOT IN USE
OR REMOVE KEYS
KEY REMOVAL
WARNING
Please use unleaded fuel
90 Octane or above
UNLEADED FUEL ONLY
WARNING: This product is powered by a 4 stroke engine and comes with transport oil in the engine.
THE OIL NEEDS TO BE DRAINED AND REPLACED WITH MOTORCYCLE OIL 10W/40 or 10W/50 IS REQUIRED
IF THE OIL CHANGE IS NOT PERFORMED YOU MAY INTERNALLY DAMAGE THE ENGINE AND CLUTCH AND VOID YOUR WARRANTY
DO NOT USE MOTOR CAR OIL
DO NOT USE OIL WITH FRICTION MODIFIERS
Oil will need to be changed every 3 months in HOTTER climates or in the NORTHERN HEMISPHERE
- There is an oil drain (SUMP) plug located underneath your PRODUCT and is highlighted with an oil drain sticker.. This is a 14mm bolt.
- DO NOT remove the other bolt located under the engine.
- Place an oil receptacle under the drain hole, undo bolt and let oil drain from the vehicle. Please note: Dispose of oil correctly
- Tighten bolt back up, remove dipstick (oil ll point) and ll the vehicle with suggested correct amount of oil required. Tighten
PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLY AND OPERATION OF YOUR VEHICLE.

GMX MOTORBIKES WARRANTY
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major
failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods
fail to be of acceptable quality and the failure does not amount to a major failure.
The manufacturer warrants this product to be free of manufacturing defects for a period of 12 months from date of purchase. This Limited Warranty does
not cover normal wear and tear (exclusions apply) or any damage, failure or loss caused by improper assembly, maintenance or storage or use of the GMX
product. Some parts will have a limited warranty period, please see below. This warranty is a part replacement warranty.
3 Month Parts Replacement Parts
Electrical components, suspension, drivetrain and brakes/ttings.
30 Days Parts Replacement Parts
Bearings, tires, tubes, cables, clutches, brake pads, seats.
Minor assembly is required. In the interest of safety and future warranty claims, it is recommended that you have this product assembled by a qualied, skilled
motorcycle mechanic.
You may need to provide proof for this product of being assembled by a skilled motorcycle mechanic or small engine mechanic a report dvising of the issues may
be needed to process your warranty claims.
The warranty is a parts replacement warranty and labor is not included, defective parts may need to be sent back for inspection.
This Limited Warranty will be void if the product is ever;
- Used in a manner other than for recreation.
- Modied in anyway.
- Rented or commercial use.
The manufacturer is not liable for incidental or consequential loss or damage due directly or indirectly misuse of this product.
Always adhere to the maximum load of the product, over loading the product will void the warranty.
How a claim is made
When making a claim, you will need to provide proof of purchase, condition photos of the item. This information is required to be submitted via the
support center and communication is made through the support center. When the claim is created, the customer will receive the claim number and the
customer support team will reply within 24 hours.

CONTENT
SAFETY INFORMATION
CONSUMER RESPONSIBILITY
BELT RESTRAINT SYSTEM
PRE-RIDE INSPECTION
ASSEMBLY
SAFETY PRECAUTIONS
RIDING PRACTICES
1.
2.
3.
5.
6.
7.
12.
OPERATING THE PRODUCT
MAINTENANCE & ADJUSTMENT 13.
21.

1.

Turn o

VEHICLE IDENTIFICATION NUMBER
The Vehicle Identication Number (VIN) is stamped on the right hand side of
the frame assembly. The Engine Number (EN) is stamped on the left hand side
of the crank case.
DESCRIPTION OF VEHICLE
SAFETY INFORMATION
WARNING – indicates a potential hazard of high risk that may cause serious
product damage, severe personal injury or death.
CAUTION – indicates a potential hazard which may result in product damage
or personal injury.
NOTE – indicates key information or instructions.
Safe Operation
WARNING – Exhaust fumes are toxic. Never operate indoors, or in an enclosed
area without sucient ventilation.
WARNING- This product is for o-road use only. DO NOT operate on ANY
public roads, streets, highways, sidewalks or property. This product may only
be operated on private property and areas approved by local law.
WARNING – This product may not have been supplied fully assembled. To
prevent possible injury or death, ensure that the product is assembled by a
skilled motorcycle mechanic.
WARNING – Always perform pre-ride checks and inspections as outlined in
this manual.
WARNING – Safety decals must be replaced in the event that they become
faded, scratched or damaged. If decals are unreadable, damaged or missing,
10. Air Cleaner
11. Exhaust System
12. Rear Suspension
13. Front Wheels
14. Speedometer
15. Rear Wheels
1.Headlight
2. Front Suspension
3. Frame Assembly
4. Steering Wheel
5. Headlight Unit
6. Seats
7. Engine
8. Tail Light
9. Carburetor
important safety information may be looked over resulting in product
damage, serious injury or death.
WARNING – This product is not intended for competitive o road use, stunts,
racing or any other form of competition. Using this product in competition
may void your warranty.
WARNING – The safe operation of this product is dependent on the operator
of this product. The operator must be of appropriate age, weight & height in
order to operate this product. The operator must be of sound mental and
physical capacity in order to safely operate this product. Passengers of this
product are under the full responsibility of the operator. The passenger must
be of appropriate age, weight and height, and must be of sound mental and
physical capacity in order to safely be a passenger in this vehicle.
WARNING – This cart is to be operated by persons whom are either experi-
enced, mature, supervised or under competent instruction in uncongested
areas.
WARNING – Modifying, adding or removing original equipment from this
product may void warranty deeming the product unsafe for operation. NEVER
modify, add or remove original equipment UNLESS replacing necessary parts
with approved aftermarket components.
WARNING – The operator and any passengers of this vehicle must always
wear an Australian Approved Motorcycle helmet, face shields/goggles,
appropriate motorcycle boots, gloves and any other appropriate protective
clothing.
WARNING – Long hair, loose clothes and jewellery may get caught in moving
parts below and behind the seats. Be sure to remove loose tting clothing,
jewellery and tie long hair back.
WARNING – Never place hands, feet or any other body parts near the engine,
wheels, brakes or any other rotating parts whilst the product is in operation.
WARNING – Ensure the restraint system is properly installed, tted and secure
before operating this products. DO NOT operate this vehicle without using
the restraint system supplied with this product. Secure unused restraint
systems as the system may get caught in moving parts, objects and external
obstacles such as trees, rocks & logs.
WARNING – Routine maintenance must be undertaken to ensure all nuts,
bolts and other parts are secure. Not undertaking routine maintenance as
outlined in this manual may void your warranty, cause product damage, cause
serious personal injury or death.
SAFETY INFORMATION 3.

WARNING – Never perform maintenance checks on this product while it is in
operation. Ensure the engine is turned and appropriate braking systems are
on before undertaking maintenance, cleaning or inspections of this vehicle.
Never adjust, clean or repair this product whilst it is in motion. Never adjust,
clean or repair this product whilst the products engine is still hot.
WARNING - Stop operating this product if it starts to make unusual noises,
excessive noises or unusual vibrations. This is a sign of loose or worn parts and
a service must be undertaken to avoid product damage, serious personal
injury or death.
WARNING – Never remove guards, roll cage(s), clutch guards, axel guards,
hub guards or torque converter.
WARNING – Use of this product as excessive speeds may cause product
damage, serious personal injury or death to the operator, passenger(s) and
others. Never operate at excessively high speeds outside of the operator’s
comfort and ability level.
WARNING – Never operate this product under the inuence of alcohol or
drugs (prescription or illicit).
WARNING – Keep the product free from dirt and debris, especially around the
steering and throttle systems. Mud, snow, dirt and debris can become stuck in
these areas creating steering issues or throttle stick. This may result in the
operator losing control which may cause product damage, serious personal
injury or death to the operator, passenger(s) and others.
WARNING - Never attempt to operate this product without rst checking to
see if throttle control is in the idle position, and the park break is on.
WARNING – Never start the product unless the operator and its passenger(s)
are seated and securely restrained.
WARNING – Never tamper or modify the products governor system.
Exceeding the limits of the manufacturers set governing settings will cause
damage to the engine by exceeding its capacity. This may cause product
damage, serious personal injury or death to the operator, passenger(s) or
others.
WARNING – Always slow down when turning. Attempting to take corners at
high speeds may cause product damage, serious personal injury or death to
the operator, passenger(s) or others in the event that the operator loses
control.
WARNING – Never ll the fuel tank whilst the product is on, or still hot. Do not
overll the tank. Always allow 4cm of expansion space at the top of the tank.
There should not be any fuel in the breather hose or ller neck. Always use an
approved petrol cap for this product. Never rell while inside a building or in a
building without appropriate ventilation. Never ll up near extreme sources
of heat, live wires, naked ames or any other type of heat source when lling
up. Move the product at least 10 feet away from where it was lled up before
attempting to start.
WARNING – Wet, slippery, rough or sloped terrain is potentially dangerous
and may result in product damage, serious personal injury or death to the
operator, passenger(s) and others if the product is not operated in a safe and
cautious manner. Never attempt to operate this product on terrain that the
operator or passenger(s) are not comfortable with. Operator must use mature
and responsible decisions when operating this product in terrain that is
familiar or unfamiliar. Attempting to turn on slopes may result in a product
roll-over which may cause product damage, serious personal injury or death
to the operator, passenger(s) and others. Do not attempt anything outside of
the skill level of the operator.
WARNING – Practice caution when turning on loose gravel or any other
similar surfaces at speed. There is an increased chance that the operator will
lose control which may result in product damage, serious personal injury or
death to the operator, passenger(s) and others.
WARNING – All assembly, maintenance & repairs of this product must be
undertaken by a skilled and qualied motorcycle mechanic, small motor
mechanic or authorised service centres / dealers. Service intervals are
outlined in this manual and must be followed. Failure to have this product
serviced by the appropriate professionals may void your warranty and / or
may cause product damage, serious personal injury or death to the operator,
passenger(s) and others. No modication are to be made that are deemed to
be practically unsafe, unstable or poorly manufactured. Any modications
must be approved by an engineer, installed by the relevant professional and
must come with an approved engineer/ modication plate. Failure to do so
may void your warranty and may cause product damage, serious personal
injury or death to the operator, passenger(s) and others.
WARNING – Read and keep supplied printed material. Read and understand
all printed material before assembling or operating this product. It is
important to keep all these documents for future reference.
CAUTION – Always stop the engine when not in use.
CAUTION – When undertaking routine maintenance or repairs, ensure the
SAFETY INFORMATION 4.

spark plug wire is always disconnected and kept away from the spark plug to
prevent unintentional engine starts.
CAUTION – Avoid contact with any hot surfaces or objects such as exhaust
system, cylinder heads, or any other part of the drive system.
CAUTION – Store product where petrol and oil fumes cannot reach an open
ame, spark or any other source of ignition. Never store product for a long
period of time without rst draining fuel & oil and storing it appropriately out
of direct sunlight, in an approved container.
CAUTION – The rollbar, brush bars and any other form of protective system
will not protect the operator and passenger(s) from all external obstacles
protruding into the operator/ passenger(s) compartment.
CAUTION – Should the product start making unusual noises, excessive or
loud noises, or abnormal vibrations, stop the product, remove spark plug
connector and check the vehicle for damage. Any abnormal noises or
vibrations are a warning that there are loose or faulty parts. Routine mainte-
nance or repair must be undertaken.
SAFETY INFORMATION
1. This product must not be modied from the original manufacturers original
design and conguration.
2. This product shall not be used in competitive events such as racing, stunts
etc. Such activities may result in loss of control.
3. Prior to each cycle of operation, the operator shall perform the checks
outlined in this manual under the “pre-start checks”chapter.
4. This product shall not be started unless operator and passenger(s) are
inside the product and secured safely using the restraint system supplied.
5. Long hair, loose clothes, jewellery must be removed, restrained or tied back
before using this product, whether you are the operator or passenger.
6. This product shall only be refuelled by the operator or supervisor knowl-
CONSUMER RESPONSIBILITY
edgeable in refuelling techniques.
7. The supervisor or operator shall personally recognise that all persons
operating or riding this product are of sound mental and physical capacity,
are of suitable age, height and weight, and are capable to operate this
product comfortably, responsibly and safely. The operator / supervisor
acknowledges that sections 1-6 have been completed and is liable from
herein.
a. The supervisor / operator shall only allow the use of this product
after a demonstration of the product has been completed, and all
operators and passengers are comfortable.
b. The supervisor / operator shall provide continuous supervision at all
times.
c. The supervisor shall not allow anyone to operate or ride who has
long hair, loose tting clothing or jewellery that has not been secured
or removed.
8. The products operators and passengers shall adhere to the manufacturer’s
instructions, recommendations and safety information. The products
operators and passengers must adhere to all laws and road rules (local, state,
national) at all times whether moving or stationary.
a. Operators and passengers shall stay seated and secure at all times
whilst the product is in operation.
b. Operators and passengers shall remain inside the product at all
times, with arms, legs and any other products inside the product at all
times whilst the product is in operation.
c. Operators and passengers shall use appropriate Australian Standard
approved motorcycle helmets, boots, & suitable protective clothing.
d. Shall observe minimum age restrictions.
e. Shall not ride with lose or unsecured clothing, long hair or jewellery
that has not been removed or secured.
f. Shall not smoke, use alcohol or illicit drugs whilst operating this
product.
g. Persons under the inuence of alcohol or drugs (illicit or prescrip
tion) shall not supervise, operate or be a passenger of this product.
h. Shall not operate on terrain not suitable for this product as outlined
5.

in this manual.
i. Shall not be operated on any public roads, streets, highways or
property as outlined in this manual.
j. Shall only operate in adequate lighting in conditions with suitable
visibility.
k. Shall not operate if persons are pregnant, injured, suer heart
conditions, suer from back, neck or head issues or injuries, suer any
physical condition that may aect judgement, or suer from mental
issues that may aect judgement which in turn, will impair the
physical and mental capabilities to recognise, assess, understand all
safety instructions and procedures.
l. This product shall not be used to transport a passenger, except in the
seating area provides, transport materials or goods unless specied by
the manufacturer, or transfer animals.
m. Single seat units may be used by an operator only. No passengers
at any time.
n. No operator, passenger or supervisor shall come into contact with
the engine until the park break has been activated, engine turned o
and spark plug disconnected.
CONSUMER RESPONSIBILITY
BELT RESTRAINT SYSTEM
Belt restraint system use and maintenance.
This product has been shipped with a combination lap and shoulder restraint
system for each occupant location. The restraint system must be installed as
per the manufacturers assembly and installation instructions provided with
this cart.
The proper use of the combination restraint system can reduce the chance
and / or severity of injuries in the event of an accident. The restraint system
must be used by ALL occupants of this product.
WARNING – The number of occupants must never exceed the amount of
restraint systems tted in this product. Failure to follow these instructions
may cause product damage, serious personal injury or death to the operator,
passenger(s) and others.
To properly fasten and adjust the restraint system, please refer to gure
below.
1. Adjust the seat location to the position that allows full operation of
the break & throttle pedals, and steering wheel by the operator.
2. Find the long strap of the restraint system (1A & 1B), and run it
across the shoulder, chest and lap, inserting the metal tongue (2) on
the strap into the buckle provided (3). You may need to adjust the
shoulder portion of the strap (1A) to its maximum length, whilst
unwinding the webbing of the web winder (4). To adjust the shoulder
strap to the maximum length, locate the metal tab (5A) on the adjuster
(5) and pull down on the strap.
3. For two seat products, follow the above instructions. Always use the
buckle closest the hip.
4. Adjust the lap part of the belt (1B) by pulling up on the belt whilst
fastening as low as possible around the hip.
5. Adjust the shoulder part of the belt (1A) by pulling down on the end
of the shoulder belt (6). Make sure that all of the webbing (4) has been
unwound from the web winder (4) and chest with no more than one
inch of space between the chest of the occupant and the belt.
6. For a two seat product, the passenger must be restrained in the
same manner as outlined in steps 2 to 5. If the occupants are not
capable of accomplishing steps 2 to 5 as outlined above, adult
supervision and installation is required.
WARNING - The lap belt portion of the restraint system must t snugly and as
low as possible around the occupants’ hips. If the combination lap and
shoulder belt restraint system are not used properly, the risk of injury in an
accident greatly increases.
WARNING - Use the shoulder portion of the bell over the shoulder only. Never
place the shoulder belt under the arm. Never place it behind the neck and
over the other shoulder. Failure to follow these warnings could increase the
risk and/or severity of injury in an accident.
WARNING - Never use a combination lap and shoulder belt restraint system
for more than one person. Failure to follow this warning could increase the
risk and/or severity of injury in an accident.
To unfasten the restraint system, follow the steps below.
1. Push the red release button on the buckle that allows the tongue to
6.
See page 9for
diagram image

BELT RESTRAINT SYSTEM
unlatch from the buckle system.
2. While the belt retracts, guide the tongue to its original retracted
position. If the tongue is not guided, it may cause the occupant injury.
Ensure to check the restraint system prior to every use for loose bolts, cut
threads, faulty retraction systems and anything else that is not working
correctly. Ensure the buckle and tongue system is working correctly, the web
winder is clean and retracting correctly, the plastic sleeves are not damaged
in anyway, nuts and bolts are tight, and that the belt itself is not frayed, cut or
damaged in anyway.
DO NOT use this product if the restraint system is faulty in anyway.
PRE-RIDE INSPECTION
Inspect the product before every ride, ensuring it is in a safe and working
order.
WARNING – If proper inspection is not performed, product damage, serious
personal injury or death may occur.
- Always inspect the product before operation.
- Before riding the product, inspect all operation controls and parts.
- Allow the engine to cool before replacing / adding oil and fuel.
BEFORE using the product, follow the following steps;
ENGINE OIL - Check oil level
- Fill or replace oil if necessary
FUEL - Check fuel level
- ll or replace fuel if necessary
WHEELS & TYRES - Check tyre pressure
- Check tyre wear & damage
- Inate or replace if necessary
CHAIN - Check chain condition and chain slack
- replace or tension chain if needed.
THROTTLE - Check for proper throttle operation
FITTINGS - Check all ttings and fastenings
BRUSH BARS - Make sure all brush bars are in place and securely
attached
STEERING - Check steering function.
- Check wheel “toe-in”
FRAME/CHASSIS - Check for bends, dents and cracks in tubing and welds
BATTERY - Check clamp bar and battery charge
LIGHTS - Check for proper operation
BRAKES - Check operation, free play and condition
- Perform brake test as per operation instructions below
PARK BRAKE - Check operation, condition and cable length
- Perform brake test as per operation instructions below
WARNING – Failure to inspect the product before operation may result in
product damage, serious personal injury or death.
Front and rear brakes – Check operation of the brake pedal & insure it moves
smoothly and has a rm stop at the end of the stroke. If this is not the case,
have the product inspected by a qualied professional.
Brake uid level – Check the brake uid level and all uid if necessary. If you
are unsure on how to do this, please have the product inspected by a
qualied professional.
Brake uid – Check hoses and lines to see if there are any leaks around
connections and ttings. Apply the brakes rmly for one minute, if it loses
pressure, or there is a uid leak, please have the product inspected by a
qualied professional.
Fuel – Make sure there is sucient fuel in the tank with a minimum of 4cm
breathing space. Use only unleaded fuel. Leaded petrol will cause severe
damage to internal engine parts such as valves and pistons and the exhaust
system.
Recommended Fuel – Unleaded Petrol
Capacity – 6.8 Litres
Reserve – 0.9 Litres
Engine Oil – Make sure the oil level is at its specied capacity.
Recommended Oil – AE 10W/30
7.

PRE-RIDE INSPECTION
Chain – Check the general condition of the chain. If the chain is worn, check
the condition of the drive sprockets. Adjust chain slack and lubricate if
necessary.
Throttle Pedal – Check to see that the throttle pedal operates correctly. The
action must be smooth and responsive, and must spring back to idle position
when released. If this is not the case, have the product inspected by a
qualied professional.
Fittings – Check the tightness of all ttings and bolts, especially the ttings
around the steering, wheels and chassis. If you are unable to do this, have the
product inspected by a qualied professional.
Lights – Check that head and tail lights are in full working order. Repair or
replace if necessary. If you are unable to do this, have the product inspected
by a qualied professional.
Switches – Check the operation of all switches. Have the product inspected
by a qualied professional if necessary.
Tyre Pressure – Use an accurate, low pressure tyre gauge. Inate only when
tyres are cold where possible. Inate to appropriate pressures as indicated on
the sidewall of the tyre.
Tyre Wear – When tyre tread is at 3mm of height, tyres must be replaced. If
you are unable to do this, have the product inspected by a qualied profes-
sional.
Engine Break-In
There is never a more important period in the life of your machine than the
period between zero and 20 hours.
For this reason, we ask that you carefully read the following material.
Because the engine is brand new, you must not put excessive load on the
engine for the rst several hours of operation. During the rst 20 hours, the
various parts in the engine wear and polish themselves to the correct
operating clearances.
During this period, prolonged full throttle operation or any condition which
might result in excessive engine heating must be avoided.
However, momentary (2-3 second maximum) full throttle operation under
load does not harm the engine. Each full throttle acceleration sequence
should be followed with a substantial rest period for the engine by cruising at
lower r/min so the engine can rid itself of the temporary build-up of heat.
If any abnormality is noticed this period, consult your dealer.
0-10 Hours
- Avoid continuous operation above half throttle. Allow a cooling o period of
ve to ten minutes after every hour of operation. Vary the speed of the
machine from time to time. Do not operate it at one set throttle position.
10-20 Hours
- Avoid prolonged operation above 3/4 throttle. Rev the machine freely
through the gears but do not use full throttle at any time.
After brake-in
- Avoid prolonged full throttle operation. Vary speeds occasionally.
Operation
WARNING: Prior to operating the Fun-Kart, review the assembly instructions
to make sure the Fun-Kart has been assembled properly.
Operating Controls
WARNING - DO NOT attempt to start or operate this product until you are
completely familiar and understand the user manual and product, including
the locations of each operation control.
You must know how to stop this product before you start it.
Check throttle assembly to make sure it is working smoothly and returns to
idle when released.
Check brake system to make sure it is working properly before starting
engine.
Check the engine stop switch to make sure it is working properly before
operating the product.
8.

PRE-RIDE INSPECTION
CAUTION - Always follow safety located in the front of this manual.
Throttle (1)
The throttle is controlled by the right side foot pedal. Push the pedal to
increase engine speed and release the pedal to decrease engine speed. As
engine speed is increase above idle, the clutch or torque converter engages
and moves the product forward. To disengage clutch or torque converter at
any time, allow throttle to return to idle.
WARNING - PRIOR to starting engine, check the throttle to make sure that
when pedal is pushed all the way forward the throttle assembly is working
and when released, the pedal and engine throttle linkage return to idle.
Brake (2)
The brake is controlled by the left side foot pedal. Push the pedal to apply the
brake.
WARNING - DO NOT operate this product unless brake system is working
properly.
See Brake Test in Operating Instructions.
NOTE - This product may be equipped with a disk brake system.
Steering (3)
The steering wheel system provides the product with the ability to turn. Make
sure the steering operates properly and freely. Lubricate all bearing points
periodically.
Engine Stop Switch (4)
WARNING - DO NOT operate the product unless the engine stop switch is
functioning properly.
This product is equipped with a toggle type, two position engine stop switch
located on the side of the steering wheel. Place switch in the ON position to
operate the engine or in the OFF position to stop the engine. See Engine Stop
Switch Test in Operating Instructions.
Parking Brake (5)
WARNING - Before operating this product, the parking brake must be working
properly.
See Parking Brake Test in Operating Instructions.
This product is equipped with a parking brake which, when properly adjusted,
may be used to keep the brake applied when starting engine or when parked.
Do not operate if pedal and/or engine throttle linkage fail to return to idle.
If unable to correct any of the problems through lubrication, cleaning,
adjustment or replacement of worn parts, have the product inspected by a
qualied professional.
9.

The product is equipped with a parking lever. It is applied by pulling up (A) on
the lever or released by pushing down (B) on the lever located on the right
side of the product.
NOTE: Do not ride the product with the parking brake applied as this will
result in wearing out of the brake pads.
Reverse Lever
The product is equipped with a reverse gear and is controlled by the gear
lever beside the steering wheel at the front of the item. Pulling up the lever
for forward and pushing down for reverse.
WARNING: Before shifting come to complete stop and leave the product just
idling. If you do not come to a complete stop, damage will occur to the
gearbox and may not be covered under warranty.
Key switch
There is a 3 position key operated switch to start/stop the machine. To Start
the item place your foot on the brake and turn the key to the start position
until the engine turns over, then release the key. Turn left back to the stop
position to stop the engine. Always remove the key after use to prevent
unauthorised use of the product.
Light Switch
There is a two position toggle switch for the lights. On/O
You must perform a pre ride inspection prior to EVERY RIDE to ensure
that the product is in good working order and for safety.
Tyre Pressure
Use a tyre pressure guage and adjust accordingly to the optimum tyre
pressure on the sidewall of the tyre.
Engine Stop Switch Test
1. Set the parking brake.
PRE-RIDE INSPECTION 11.
2. Place engine stop switch in the on position.
3. Start Engine
4. With the engine running, move the engine stop switch to the o
position
5. If the switch does not stop the engine, contact your dealer for
assistance
Brake Test
1. Sit in the product and make sure there is a clear path ahead –
Depress the brake pedal
2. Start the engine
3. Increase the engine RPM to make sure the brakw is working
correctly. Increase RPM to make sure the product does not move
4. If the brake does not hold the product in place, contact your dealer
for assistance
DO NOT USE THE PRODUCT UNTIL THE BRAKES ARE ADJUSTED CORRECT-
LY AND ARE FUNCTIONING CORRECTLY
Note: The brakes require a bedding in time period. You will need to make a
series of gentle braking stops to bed them in.
DO NOT RIDE THE BRAKES
DO NOT apply pressure to the brakes while riding except for speed control or
stopping.
Park Brake Test
Repeat Brake test with the park brake.
Seat Adjustment ( if applicable for your model)
If your model come with a multi-position, adjustable seat. The seat must
always be securely fastened in the position which give the operator complete
range of motion of the foot pedal, steering wheel and engine stop switch. If
this cannot be achieved the operator is too large for proper operation.

PRE-RIDE INSPECTION 12.
To Adjust Seat:-
1. Make sure the engine is stopped
2. Move the lever under the seat pad to the left and slide the seat into
correct position
Passenger Restrain System
This product is tted with a operator restraint system. It is to be used at all
times to keep you safely in the product.
WARNING – Failure to adjust and wear the restraint system properly may
result in the operator moving around whilst riding and can result in personal
injury or death
WARNING – Always keep all parts of your body within the seat and frame
CAUTION – When safety belt is not in use it must be securely fastened so it
STARTING
1. Apply the park brake
2. Make sure the throttle is in idle position
3. Make sure the fuel tap in in the on position
4. Turn the engine stop switch to “RUN”
5. Depress the brake pedal
6. Insert the key and turn to the start position to start the engine
7. When the engine starts, test the engine stop switch.
NOTE: If the engine fails to start proptly there may be an issue or an indica-
tion of a malfunction or errors in the starting procedure. DO NOT continue to
start the engine> pause a few seconds and then try again. If the engine fails
to start, contact dealer for assistance.
RUNNING
Operate the product in a large, level, open space in order to learn to start,
steer and stop properly. Operate the product at low speed until you are
comfortable and condent in operating it. Avoid sharp turns, high speed and
rough ground at all times.
• Always stay at low speeds when turning
• Always keep all four tyres on the ground
• Remember “the sharper the turn, the lower the speed”
• Do not race, jump or perform stunts
STOPPING
Release the throttle to return the engine speed to idle. Apply the brake pedal
to stop the motion.
• Operator must not be too small or too large for the product
• Operator must be of sufficient age, understanding, mental capacity
and physical capability to safely operate the product
• Safe operation includes the responsibilty to be aware of any other
people near the product
• The product should only be operated after mature, supervised
instructions and sucient practice has taken place. In an area without
OPERATING THE PRODUCT

13.
obstacles
• The product is tted with an axle that drive both rear wheels at the
same time. Therefore when turning the inside wheel may lose traction
slightly. The new rider must learn to shift weight and control the
throttle to allow the rear tyres to negotiate the turn
1. Practice turning at slow, controlled, constant speed in a large open
area
2. Turn the steering wheel in the direction you wish to turn
3. Leave your body to the inside of the turn in order to maximise front
tyre traction
4. Use the throttle to maintain power throughout the turn
Once this is learned a turn can be performed in a relatively small area.
SLIPPERY SURFACES AND SKIDS
• WARNING: ALWAYS SLOW DOWN on slippery services.
• Turns on slippery surfaces are more hazardous than when full
traction is available.
• A skid on ice, loose gravel or wet ground can cause loss of all
directional control.
• A skid on pavement is dangerous because the product may regain
traction suddenly and unexpectedly which can cause the product to
overturn.
• Slippery surfaces reduce braking force and distances
1. If the front wheels tend to skid in mud, sand or snow, you may be
able to improve control by releasing the throttle and allowing the
product to coast through the turn
2. If the rear wheels skid sideways, correct the slide by steering in the
direction of the skid, avoid braking and accelerating until you have
control.
OPERATING THE PRODUCT MAINTENANCE & ADJUSTMENT
Periodic inspection, adjustment and lubrication will keep your machine in the
safest and most ecient condition possible. Safety is the obligation of the
product owner. The most important points of the machine inspection,
adjustment and lubrication are explained on the following pages.
The service information included in this manual is intended to provide you
with the necessary information for completing your own preventative
maintenance and minor repairs. A torque wrench will also be necessary to
properly tighten nuts and bolts.

14.
MAINTENANCE & ADJUSTMENT
In some cases to do a service the machine may require special tools, Data and
technical skills. Have a dealer perform the service.
ENGINE OIL
Engine oil level measurement
1. Place the product on a level surface
2. Start the engine and warm it up until the engine has reached a
normal operating temperature. Let it idle for another minute and
then turn the engine o.
3. Remove the dipstick and wipe it clean with a clean rag. Insert back
into the ller hole without screwing it in
4. Remove again and inspect the oil level
5. The oil level should be between the maximum and minimum marks.
If the level is low, add oil to raise it to the specied level.
ENGINE OIL REPLACEMENT
1. Place the product on a level surface
2. Start the engine and warm it up until the engine has reached a
normal operating temperature. Let it idle for another minute and
then turn the engine o.
3. Place an empty container under the drain bolt
4. Remove the dipstick and drain bolt to drain the oil
5. Inspect the o ring and replace if damaged
6. Install the drain bolt and tighten to specication
7. Fill the engine oil and install the dipstick
8. Warm up the engine for several minutes at idle speed, checking for
leaks.
SPARK PLUG GAP
When installing the spark plug, always clean the gasket surface and its mating
surface. Wipe of any grime from the threads and tighten to the specied
torque.
AIR FILTER ELEMENT CLEANING
1. Remove the air lter case cover by removing the screw
2. Remove the air lter element
3. Wash the air lter element gently but thoroughly in solvent
4. Squeeze the excess solvent out of the air lter element and let it dry
5. If damaged, replace it
6. Apply quality foam air lter oil to the air lter element. If foam Air
Filter oil is not available SAE10W30 motor oil may be used
7. Install air lter element
8. Install the airlter case cover by tightening the screw to the lter case

NOTE: The air lter element should be cleaned every 20-40 hour. It should be
cleaned and lubricated more often if the product is operated in dusty. Each
time air lter element maintenance is performed, check the air lter case,
carburettor and carburettor manifold ttings for an airtight seal. Tighten all
ttings securely to avoid any possibility of unltered air inserting into the
engine.
CARBURETTOR ADJUSTMENT
The carburettor is a vital part of the engine and requires sophisticated
adjustment. Most adjustments should be left to the dealer who has profes-
sional knowledge and experience to do so. However, the idling speed may be
performed as part of the usual maintenance routine.
CAUTION:
The carburettor was set at the factory after many tests. If settings are
disturbed by someone without sucient technical knowledge, poor
engine performance and damage may result.
IDLE SPEED ADJUSTMENT
1. Start the engine and warm up for a few minutes at 1000-2000 RPM.
Occasionally rev the engine to 4000-5000 RPM. The engine is warm
when it responds quickly to the throttle.
2. Connect the tachometer and set the idle to the specied idling
speed by adjusting the throttle stop screw. Turn the screw clockwise
to increase the engine speed. And counter clockwise to decrease the
engine speed.
15.
MAINTENANCE & ADJUSTMENT
THROTTLE CABLE ADJUSTMENT
The throttle cable housing may need to be adjusted periodically because the
cable stretches when fully depressed the throttle pedal activates full engine
speed, adjust the throttle cable housing.
1. Fully loosen jam nuts (1) and (2) and mount the throttle cable
housing to the frame.
2. Pull the throttle cable housing toward the rear of the machine until
you feel resistance.
NOTE: Do not pull the throttle cable housing any further
3. Hold the throttle cable in this position and screw the front jam nut
(2) against the frame.
4. Screw the rear jam nut (1) against the frame
5. Tighten the front jam nut(1)securely
6. Make the engine throttle linkage is in the idle position and the
throttle pedal is against the rear stop
7. Block the rear end of machine o the ground and start the engine. If
the engine is not at idle speed. Stop the engine and repeat the about
procedures.
WARNING: The engine must be at idle speed when the throttle pedal is in the
rear position. Failure to adjust the throttle properly may result in personal
injury and/or vehicle damage. If you are unable to properly adjust the throttle
contact your dealer for assistance.

16.
MAINTENANCE & ADJUSTMENT
FRONT AND REAR BRAKE PAD INSPECTION
A wear indicator is provided on each brake pad. The indicator allows checking
the brake pad wear without disassembling the calliper. If the brake pads are
worn to the wear limit they will need to be replaced.
BRAKE FLUID LEVEL INSPECTION
Insucient brake uid may let air enter the brake system. Possibly causing the
brakes to become ineective.
Before riding, check the brake uid is above the minimum level mark and
replenish if necessary. A low brake uid level may indicate a worn brake pads
and/or brake system leakage. If the brake uid level is low be sure to check
brake pads for wear and brake system for leakage.
• When checking the brake uid level, make sure the top of the brake
uid reservoir is level
• Use only DOT 4 Brake uid, otherwise the rubber seal may deterio
rate, causing leakage and poor brake performance
• Rell with the same type of brake uid. Mixing uid may result in
harmful chemical reaction and lead to poor brake performance
• Be careful no water enters the brake uid reservoir when relling.
Water will signicantly lower the boiling point of the uid and may
result in a vapour lock
• Have your dealer check the cause if the brake uid level goes down
PARKING BRAKE ADJUSTMENT
Parking brake adjustment may be required if the parking brake does not hold
properly. The cable length (A in diagram) should be adjusted to 50-55mm.
1. Fully loosen the locknut 1 at the rear caliper
2. Tur the adjusting nut 1 on the brake lever counter clockwise to
increase the cable length or clockwise the cable length
3. Tighten the lock nut at the rear caliper
DRIVE CHAIN SLACK CHECK
Inspect the drive chain while all tyres are touching the ground. Check the
slack of the drive chain. The normal vertical deection is approx.. 15-25mm. If
the deection exceeds 300, adjust the chain slack.
DRIVE CHAIN SLACK ADJUSTMENT
1. Loosen the locknut of the engine install bolt
2. Turn the adjusting nut on the engine install bolt clockwise to tighten
the drive chain or counter clockwise to loosen
3. Tighten the locknut of the engine install
4. Adjust nut torque – 45Nm
LUBRICATING THE DRIVE CHAIN
The drive chain must be checked prior to every ride and if required cleaned
and lubricated. Otherwise it will quickly wear out. Especially when riding in
dusty or wet areas. Service the drive chain as follow:-
CAUTION: The drive chain must be lubricated after washing the product
FRONT UPPER AND LOWER ARM PIVOT LUBRICATION
Recommended lubricant is a Lithium-soap-based grease