GPD Global 22101482-0001 User manual

P/N 22200620 GPD Global®Ver 2.3, 2/7/18
Copyright © 2018 GPD Global®611 Hollingsworth Street, Grand Junction, CO 81505 USA
tel [phone] • fax [phone] • www.gpd-global.com
Lipstick Camera
Multiple Mount Process View
For Camera Models: 22101482, 22101482-0001, 22101482-0003, 22293271, 22293271-0001
Introduction
The Multiple Mount Process View Lipstick Camera enables the operator to view operations at
either two or three head stations on dedicated monitors. Each of the multiple color video
cameras is dedicated to a single head.
Adjustments can be made to adapt camera alignment, angle, focal point, and lighting to
current conditions. Camera lighting illuminates the viewing area for the lipstick video camera.
Figure 1: Multiple Mount Process View Cameras have a camera & light dedicated to each head station.
MAX Series dual camera (left). DS Series dual camera (center). DS Series triple camera (right).
Safety Notices
Adjustments
Each camera is factory set on the dispense system to view operations at a specific dispense
head. If changes become necessary, you can adjust the following aspects:
• Camera angle and focal point can be altered.
• Camera position may be swiveled into precise alignment with the needle.
• Camera Lamp angle is independently adjustable on dual camera model.
DANGER: Risk of Electrical Shock - Do Not Open. Do not attempt to disassemble
the camera. There are no user-serviceable parts inside. Refer servicing to qualified
service personnel.
DANGER: Risk of Electrical Shock - Do Not Expose Camera to Moisture. Moisture
can damage the camera and can create the danger of electric shock.
CAUTION: DO NOT bend, crush, or pinch the camera cable.
CAUTION: DO use caution when operating the camera in the vicinity of spot lights or other
lights and light-reflecting objects. Never face the camera, whether in use or not, toward the sun.

GPD Global©
2/7/18 Multiple Mount Process View Camera User Guide 2
Camera-to-Needle Alignment
To adjust camera-to-needle alignment, swivel the camera assembly around the swivel screw
as follows.
Figure 2: Location of Camera-to-Needle Alignment Screws. Dual camera (left). Triple camera (right).
Camera for Head Station 1
Loosen or tighten adjustment screws (Item 1) and swivel the camera around swivel
screw (Item A).
Camera for Head Station 2
Loosen or tighten adjustment screws (Item 2) and swivel the camera around swivel
screw (Item B).
Camera for Head Station 3
Loosen or tighten adjustment screws (Item 3) and swivel the camera around swivel
screw (Item C).

GPD Global©
2/7/18 Multiple Mount Process View Camera User Guide 3
Camera Angle
Camera angle can be adjusted as follows.
Dual Camera Model
Figure 3: Location of Camera Angle Adjustments for Head Station 1
Rotation in X Axis
Translational in Z Axis
Loosen pair of cap screws (Item 4), adjust camera position, then tighten cap screws.
Translational in Y Axis
Loosen pair of cap screws (Item 5), adjust camera position, then tighten cap screws.
Triple Camera Model
Figure 4: Location of Camera Angle Adjustments for Head Station 3
Rotation in X Axis
Loosen cap screw (Item 7), adjust camera position with thumbscrew (Item 8), then
tighten cap screw.
Translational in Y Axis
Loosen pair of cap screws (Item 9), adjust camera position, then tighten cap screws.
Translational in Z Axis
Loosen set screw (Item 10), adjust camera position, then tighten set screw.

GPD Global©
2/7/18 Multiple Mount Process View Camera User Guide 4
Focal Point
Dual Camera Model
To modify coarse focus, loosen the cap screws (Figure 5, Item 5) and reposition the camera
forward or backward relative to the pump. Re-tighten the screws.
To modify fine focus, adjust the camera lens setting.
Figure 5: Location of Camera Focal Point Adjustment for Head Station 1
Triple Camera Model
To modify coarse focus, loosen the cap screw (Figure 6, Item 9) and reposition the camera
forward or backward relative to the pump. Re-tighten the screws.
To modify fine focus, adjust the camera lens setting.
Figure 6: Location of Camera Focal Point Adjustment for Head Station 3

GPD Global©
2/7/18 Multiple Mount Process View Camera User Guide 5
Lamp Angle
Dual Camera Model
The angle of the light can be changed relative to the camera by adjusting the position of the
lamp mount.
To adjust the angle of the camera lamp relative to the camera, loosen the set screw (Figure 5,
Item 6) located at the base of the lamp mount, pivot the lamp until the desired position is
achieved, and then re-tighten the set screw.
Triple Camera Model
The LED camera lights move in tandem with the camera. Adjusting the camera Focal Point
(pg 4) also adjusts the angle of the camera lighting.
Maintenance - Daily
After turning off system power:
• Use a soft dry cloth to clean the camera body and lamp body.
• Use pressurized air spray to clean the surface of the camera glass. DO NOT scratch the
surface of the glass.
• Use lens cleaning paper to clean the lamp lens.
• While the camera is not in use, keep the lens or lens cap on the camera to prevent dust or
contamination from getting in the CCD area and scratching or damaging this area.
Specifications
Dual Camera Model (PN 22293271, 22101482-0001)
Lamp
Power supply . . . . . . . . 12VDC, 50 mA
Video Camera (Compact NTSC Color CCD Video Camera)
Image sensor . . . . . . . . 1/3 inch Interline CCD, NTSC: ICX408AK
Effective Picture Element768 (H) x 494 (V)
Chip Size. . . . . . . . . . . . 5.59 mm (H) x 4.69 mm (V)
Unit Cell Size . . . . . . . . 6.35 µm (H) µm x 7.4 µm (V)
Pixel Clock Frequency . 14.318 MHz
Horizontal Frequency . . 15.734 KHz
Vertical Frequency . . . . 59.94 Hz
Scanning Systems . . . . 2:1 interlace
Video Output Level . . . . 1.0 Vp-p / 75 Ohm
Horizontal Resolution . . 480TV Lines
Minimum Scene Illumination0.17 Lux with F1.2 lens
S/N ratio . . . . . . . . . . . . More than 48 dB
y correction . . . . . . . . . . 0.45
White balance: . . . . . . . Auto White Balance mode only
Aperture Correction. . . . ON
AGC . . . . . . . . . . . . . . . ON
Pixel Blemish Correction ON
Flicker Compensation . . ON/OFF (DIP SW selectable)
Mirror Image . . . . . . . . . ON/OFF (DIP SW selectable)

GPD Global©
2/7/18 Multiple Mount Process View Camera User Guide 6
Back Light CompensationON/OFF (DIP SW selectable)
Shutter Functions . . . . . 1/60, Electronic Iris (DIP SW selectable)
Electronic Iris . . . . . . . . 1/60 - 1/100,000 sec
External Sync. Method . None
Power Input Voltage . . . 10.5 - 14.0Vdd
Power consumption . . . 150 mA at 12Vdc
Dimensions . . . . . . . . . . 35 mm (W) x 42.5 mm (H) x 54.5 (D)
Weight, camera only . . . 63.5 g (2.24 oz)
Triple Camera Model (PN 22101482)
LED Illumination
Power supply . . . . . . . . 12VDC, 60 mA
Video Camera . . . . . . . . . . . . . same specifications as stated for
Dual Camera Model (PN 22293271, 22101482-0001) (pg 5)
Triple Camera Assembly with Mount
Weight. . . . . . . . . . . . . . 3,910 g (137.92 oz)
Mechanical Drawings
•Dual Process View Camera for MAX Series Dispenser - 22293271 (pg 7)
•Dual Process View Camera for MAX Series Dispenser - 22293271-0001 (pg 8)
•Dual View Process Camera for DS Series Dispenser - 22101482-0001 (pg 9)
•Triple View Process Camera for DS Series Dispenser - 22101482 (pg 10)
•Triple View Process Camera for DS Series OFG Dispenser - 22101482-0003 (pg 11)

GPD Global© 2/7/18 Multiple Mount Process View Camera User Guide 7
Dual Process View Camera for MAX Series Dispenser - 22293271
Parts List
DESCRIPTIONPART NUMBERQTYITEM
CAMERA MOUNT,Z-ADJ2220329311
DUAL PROCESS CAMERA_BASE PLATE2220368812
DUAL PROCESS VW CMRA_BKT_RGT INTRFC2220368913
DUAL PROCESS VW CMRA_BKT_LFT INTRFC2220369014
DUAL PROC. CMRA_BASE_RGT ROTATION222036911
5
DUAL PROC CMRA_BASE_LFT ROTATION2220369216
DUAL PROC CAMERA_BKT_Y AND Z ADJUST222036932
7
DUAL PROC CAMERA_BKT_RGT_Y ROTATE2220369418
CAMERA LIGHT,LIPSTICK,LUXEON2229302619
CAMERA LIGHT,LIPSTICK,LUXEON22293026 LEFT110
CAMERA_COLOR_1/3CCD_NTSC_BNC3700-0188211
LENS,CAMERA 35MM10/1502212
FOCUS TUBE 5MM10/1503213
LENS,2X10/2176214
DOWEL PIN 1/2 X 1 LONGDA50100215
6-32 X 1/2 CAP SCREWSACSN0632050816
#10 HARD WASHERWFRBH010817
WASHER,SPHERICAL #10SCREW10/4146418
10-32 X 1/2LG SHCSSACAN1032050816
1
1
2
2
3
3
4
4
A A
B B
C C
D D
DWG SIZE
DWG NO
SHEET OF
DRAWN BY
DESCRIPTION
ASSEMBLY
FINISH MATERIAL
TOLERANCES UNLESS OTHERWISE SPECIFIED
FRACTIONS B1/32
HEAT TREATMENT
X.XX B0.015
X.XXX B0.005
ANGULAR B0.5`
RUNOUT B0.003 T.I.R.
METRIC
0.0 MM B0.4 MM
0.00 MM B0.1 MM
GPD Global
DUAL PROCESS VIEW CAMERA_ASSEMBLY
22293271
1 1
CBTM 12/4/2015
22293271
0 MM B1.0 MM
REVISION HISTORY
REV DATE BY DESCRIPTION
-- - ORIGINAL ISSUE
1
2
5
6
3
4
7
8
9
10
12 13 14 11
1516
17
18

GPD Global© 2/7/18 Multiple Mount Process View Camera User Guide 8
Dual Process View Camera for MAX Series Dispenser - 22293271-0001
Parts List
DESCRIPTIONPART NUMBERQTYITEM
CAMERA MOUNT,Z-ADJ2220329311
DUAL PROCESS CAMERA_BASE PLATE2220368812
DUAL PROCESS VW CMRA_BKT_RGT INTRFC2220368913
DUAL PROCESS VW CMRA_BKT_LFT INTRFC2220369014
DUAL PROC. CMRA_BASE_RGT ROTATION222036911
5
DUAL PROC CMRA_BASE_LFT ROTATION2220369216
DUAL PROC CAMERA_BKT_Y AND Z ADJUST222036932
7
DUAL PROC CAMERA_BKT_RGT_Y ROTATE2220369418
CAMERA LIGHT,LIPSTICK,LUXEON2229302629
DOWEL PIN 1/2 X 1 LONGDA50100215
6-32 X 1/2 CAP SCREWSACSN0632050816
#10 HARD WASHERWFRBH010817
WASHER,SPHERICAL #10SCREW10/4146418
10-32 X 1/2LG SHCSSACAN1032050816
LENS,CAMERA 35MM10/1502217
FOCUS TUBE 5MM10/1503218
LENS,2X10/2176219
CAMERA_COLOR_1/3CCD_NTSC_BNC3700-0188220
1
1
2
2
3
3
4
4
A A
B B
C C
D D
DWG SIZE
DWG NO
SHEET OF
DRAWN BY
DESCRIPTION
ASSEMBLY
FINISH MATERIAL
TOLERANCES UNLESS OTHERWISE SPECIFIED
FRACTIONS B1/32
HEAT TREATMENT
X.XX B0.015
X.XXX B0.005
ANGULAR B0.5`
RUNOUT B0.003 T.I.R.
METRIC
0.0 MM B0.4 MM
0.00 MM B0.1 MM
GPD Global
DUAL PROCESS VIEW CAMERA_ASSEMBLY
22293271-0001
1 1
CBTM 12/4/2015
22293271
0 MM B1.0 MM
REVISION HISTORY
REV DATE BY DESCRIPTION
-- - ORIGINAL ISSUE
1
2
5
6
3
4
7
8
9
9
17 18 19 20
1516
17
18

GPD Global© 2/7/18 Multiple Mount Process View Camera User Guide 9
Dual View Process Camera for DS Series Dispenser - 22101482-0001
Parts List
DESCRIPTION
PART NUMBER
QTY
ITEM
CAP SCREW 10-32 X 5/8LG SST
SACSN103206241
STIFFNER_PROCESS VIEW_3 CAM OPTION2210149012
CAP SCREW 10-32 X 1/2LG SSTSACSN1032050123
BRACE_PROCESS VIEW_3 CAM OPTION2210148924
DOWEL PIN 3/16 X 1/2LGDA18050
45
BASE PLATE_PROCESS VIEW_3 CAM OPTION2210149316
CAP SCREW 10-32 X 1-1/4LG SST
SACSN103212547
WASHER,SPHERICAL #10SCREW10/4146
4
8
DUAL PROC. CMRA_BASE_RGT ROTATION2220369119
DUAL PROC CAMERA_BKT_Y AND Z ADJUST22203693210
#10 HARD WASHERWFRBH010811
CAMERA LIGHT,LIPSTICK,LUXEON22293026212
SCREW_ALLEN_SS_2-56 X 3/8SACSN0256037213
CAMERA_COLOR_1/3CCD_NTSC_BNC
3700-0188214
CAMERA MOUNT,Z-ADJ22203293
115
SCR.A.CP.SST.MET.M2X.4_8MM LGSACSM020040008816
LENS,2X
10/2176
217
FOCUS TUBE 5MM10/1503218
LENS,CAMERA 35MM
10/1502
219
DUAL PROC CAMERA_BKT_RGT_Y ROTATE22203694
1
20
DUAL PROC CMRA_BASE_LFT ROTATION22203692121
DOWEL PIN 1/2 X 1 LONG
DA50100222
DWG SIZE
DWG NO
SHEET OF
DRAWN BY
DESCRIPTION
ASSEMBLY
FINISH MATERIAL
TOLERANCES UNLESS OTHERWISE SPECIFIED
FRACTIONS B1/32
HEAT TREATMENT
X.XX B0.015
X.XXX B0.005
ANGULAR B0.5`
RUNOUT B0.003 T.I.R.
METRIC
0.0 MM B0.4 MM
0.00 MM B0.1 MM
*3' *OREDO
PROCESS VIEW_2 STN_2 CAMERAS_VSWITCH
22101482-0001
1 1
CMW 11/11/2016
DS9100SA
ASSEMBLY
NA
0 MM B1.0 MM
1234
A A
B B
C C
D D
1
2
4
6
8
22
9
21
3
11
12
13
11
3
15
14
16
11
3
12
16
20
19
13
311
3
10
10
4
3
7
4X
2X
2X
2X
4X
4X
2X
2X
2X
2X
REVISION HISTORY
ZONE REV DESCRIPTION DATE APPROVED
--
NA
5
18
17
14
17
18
19
2X
6
4X
LAST MODIFIED 02/10/2017

GPD Global© 2/7/18 Multiple Mount Process View Camera User Guide 10
Triple View Process Camera for DS Series Dispenser - 22101482
Parts List
DESCRIPTION
PART NUMBER
QTY
ITEM
BEARING,FLANGE,BRZ_1/4ID X 3/8OD X 1/4L
00_003661
WASHER,SPHERICAL #10SCREW10/4146
62
SCREW_SET_10-32X3/8_BRASS TIPPED10_374363
PROCESS VIEW_TRIPLE_CAM SWIVEL221014943
4
PROCESS VIEW_TRIPLE_SPINDLE BASE221014953
5
PROCESS VIEW_TRIPLE_CAMERA INTRFC2210149636
PROCESS VIEW_TRIPLE_LIGHT RISER221014993
7
PROCESS VIEW_TRIPLE_MOUNT MODS2210150038
BOLT_SHOULDER_1/4"_1 1/2_10-242525-004469
BOLT_SHOULDER_1/4_1 3/4_ 10-242525-0045310
DOWEL PIN 1/2 X 1 LONGDA50100311
SHIM_SS_WASHER_1/4ID_3/8ODG6504312
BUSHING, DU - 1/4 ID X 1/4 LGL0301613
GROMMET_1/8"THRU_1/2" OVERALL10_4892314
HOUSING_LIGHT BAR_PROCESS VIEW22101487315
COVER_LIGHT BAR_PROCESS VIEW22101488316
LED ASSY917
SCREW,BUTTON HEAD,4-40 X 1/4 SSTSABSN0440025618
SPRING ANCHOR - 6-32PBT-0119619
10-32 X 1/2LG SHCSSACAN1032050620
CAP SCREW 4-40 X 1/4LG SSTSACSN0440025621
#10 HARD WASHERWFRBH010622
CAM FOLLOWER .250 X .109W10_4326_NO NUT623
PROCESS VIEW_TRIPLE_DRIFT SCREW22101497324
PROCESS VIEW_TRIPLE_CAM BLOCK22101498325
RING,RETAINING,E-STYLE_.250SHAFT,.025THKG1596326
BEARING,SLEEVE,DU_1/8IDX3/16ODX3/16LL0001327
BUSHING, DU - 1/4 ID X 1/4 LGL0301328
WASHER_WAVE_.269ID_.423OD_.07HGTS7012329
BASE PLATE_PROCESS VIEW_3 CAM OPTION22101493130
BRACE_PROCESS VIEW_3 CAM OPTION22101489231
STIFFNER_PROCESS VIEW_3 CAM OPTION22101490132
DOWEL PIN 3/16 X 1/2LGDA18050433
CAP SCREW 10-32 X 1/2LG SSTSACSN1032050834
CAP SCREW 10-32 X 3/4LG SSTSACSN1032075635
1
1
2
2
3
3
4
4
A A
B B
C C
D D
DWG SIZE
DWG NO
SHEET OF
DRAWN BY
DESCRIPTION
ASSEMBLY
FINISH MATERIAL
TOLERANCES UNLESS OTHERWISE SPECIFIED
FRACTIONS B1/32
HEAT TREATMENT
X.XX B0.015
X.XXX B0.005
ANGULAR B0.5`
RUNOUT B0.003 T.I.R.
METRIC
0.0 MM B0.4 MM
0.00 MM B0.1 MM
GPD Global
PROCESS VIEW_3 STATION_3 CAMERAS
22101482
1 1
CBM 10/26/2016
DS SERIES PROCESS VIEW
AS NOTED
NA
0 MM B1.0 MM
REVISION HISTORY
REV DATE BY DESCRIPTION
-- - ORIGINAL ISSUE
AS NOTED
LAST REVISED 11/08/2016
31 34 33
32 35
8 2 11
13
22 20
24
28
23
27
12
3
4
1
10
14
16
15
17
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19
7
21
5
6
25
30 9
26 29