GPD Global 22293077 User manual
P/N 22293042M, Version 3.0, 2/22/19 GPD Global®
Copyright © 2019 GPD Global®- All Rights Reserved 611 Hollingsworth Street, Grand Junction, CO 81505
tel +1.970.245.0408 • fax +1.970.245.9674 • www.gpd-global.com
Lipstick Camera
User Guide for Single & Dual Models
(p/n 22293077 & p/n 22293042)
These color lipstick cameras are positioned at the factory to
view the needle tip/substrate interface as material is being
dispensed. This allows the camera image either to be
viewed on an optional, external monitor or output to a
connection on the dispenser service panel.
The single position lipstick camera includes a color video
camera to observe the needle tip in the designated valve
mount station.
The dual position lipstick camera includes two color video
cameras, one to observe the needle tip of valve mount
station #1 and another to observe the needle tip of valve
mount station #2.
Adjustments affecting camera angle of view, camera focal
distance, and the direction of camera optic lighting can be made individually to either camera.
Four (4) LEDs are mounted to the camera to illuminate the viewing area. The direction in which
illumination is aimed is adjustable.
Contents
•Safety Notes
•Maintenance
•Specification Data
•Special Tools
•Adjustments
•Mechanical Assembly Drawings
Single or Dual Lipstick Camera
2/22/19 GPD Global®2
Safety Notes
• Do not use any other AC adapter other than the one supplied with the camera.
• Do not use this product in or near water. Water will damage the camera.
• Do not drop this product or use in an application where it may be dropped or struck.
• Do not bend, crush, or pinch the camera cable.
Maintenance
Keep the camera lens and the LEDs mounted to the camera clean and free from dust by using
canned air or lens cleaning tissues.
NOTE: Be careful not to damage the camera lens surface while cleaning it.
Specification Data
Special Tools
A special adapter (p/n 22203276) for use with the standard
Setup & Leveling Kit dial indicator are included with the lipstick
camera.
The dial indicator and adapter are not used with the camera
directly; the reduced adapter size accommodates the reduction of
available space in front of the head mount stations as a result of
mounting the camera, thus enabling the teaching/verifying of
base location values, leveling of the gantry, etc.
Table 1: Camera Specifications
Image Output Signal NTSC
Image Sensor 1/4-inch CCD
Lens Focal Length 0.810 inches, f/2.8
Number of Pixels 269,000 Pixels
Resolution 310 TV Lines
Maximum Horizontal
Field-of-View
approximately 48 degrees horizontal view with 3.9 mm Lens
Signal-to-Noise Ratio > 45 dB
Minimum Illumination 8 lux
Power Requirements 12 volts DC
Single or Dual Lipstick Camera
2/22/19 GPD Global®3
Adjustments
•Camera Angle - Lateral
•Camera Angle - Vertical
•Camera Focal Distance
•Direction of Lighting
Camera Angle - Lateral
Each camera can be adjusted laterally, either to the right or left of the applicable needle tip in
order to horizontally center the desired image in the video display screen.
Figure 1: REAR VIEW - direction of lateral adjustment for station #1 camera. (Valve is shown retracted.)
To move a camera in the horizontal plane, loosen one of the adjusting screws and tighten the
other. The screws function together to both adjust and secure the horizontal position of the
camera.
Figure 2: ELEVATED FRONT VIEW - location of screws used to adjust & secure the lateral camera posi-
tion.)
Single or Dual Lipstick Camera
2/22/19 GPD Global®4
Camera Angle - Vertical
The following Horizontal Carriage Position and Vertical Angle adjustments work together to
establish the vertical angle of view for the camera. These adjustments are used to vertically
center the desired image in the video display screen.
Horizontal Carriage Position
As needed, the whole camera carriage can be moved horizontally toward or away from the
needle/valve.
Figure 3: SIDE VIEW - path of horizontal carriage travel.)
To move the camera carriage, first loosen both indicated screws, slide the camera carriage to
desired position, and then tighten the same screws.
Figure 4: TOP VIEW - screws used to adjust camera horizontal carriage position.)
Single or Dual Lipstick Camera
2/22/19 GPD Global®5
Vertical Angle
The camera can be adjusted vertically either up or down in order to vertically center the
desired image in the video display screen.
Figure 5: SIDE VIEW - path of vertical angle adjustment.
To adjust the vertical camera, loosen one of the adjusting screws and tighten the other. The
screws function together to both adjust and secure the vertical angle of the camera.
Figure 6: TOP VIEW - screws used to adjust the vertical angle of each camera.)
Camera Focal Distance
The coarse focus or camera focal distance can be altered by moving the camera closer to or
farther away from the needle tip.
Figure 7: SIDE VIEW - location of locking screw.)
To make this linear adjustment, loosen the locking screw and then turn the adjusting screw.
When the desired position is attained, tighten the locking screw.
Single or Dual Lipstick Camera
2/22/19 GPD Global®6
Figure 8: ELEVATED FRONT VIEW - screws used to adjust camera focal distance.)
Direction of Lighting
Four (4) LED/fiber optic lights are mounted to each lipstick camera. note the location of the
four screws on each side of the cameras; one pair is used for adjustments and the other pair
secures the lights in place. There are a total of four adjusting screws per camera; one
adjusting screw per light.
NOTE: DO NOT use the fastening screws.
Figure 9: REAR VIEW - location of the fiber optic lights and the adjusting screws. (Valve is shown
retracted.))
Single or Dual Lipstick Camera
2/22/19 GPD Global®7
The direction in which each LED/fiber optic light is aimed can be adjusted laterally using the
adjusting screws nearest the light to be adjusted.
NOTE: DO NOT loosen the fastening screws which are in close proximity to the adjusting
screws.
Figure 10: SIDE VIEWS - location of adjusting screws for fiber optic lights.)
Mechanical Assembly Drawings
•Single Position Lipstick Camera - PN 22293077 (pg 8)
•Dual Position Lipstick Camera - PN 22293042 (pg 9)
GPD Global©
2/22/19 Single or Dual Lipstick Camera 8
Single Position Lipstick Camera - PN 22293077
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GPD Global©
2/22/19 Single or Dual Lipstick Camera 9
Dual Position Lipstick Camera - PN 22293042
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Single or Dual Lipstick Camera
2/22/19 GPD Global®10
Warranty
General Warranty. Subject to the remedy limitation and procedures set forth in the Section
“Warranty Procedures and Remedy Limitations,” GPD Global warrants that the system will
conform to the written description and specifications furnished to Buyer in GPD Global’s
proposal and specified in the Buyer’s purchase order, and that it will be free from defects in
materials and workmanship for a period of one (1) year. GPD Global will repair, or, at its
option, replace any part which proves defective in the sole judgment of GPD Global within one
(1) year of date of shipment/invoice. Separate manufacturers’ warranties may apply to compo-
nents or subassemblies purchased from others and incorporated into the system. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES,EXPRESS
OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.
Limitations. GPD Global reserves the right to refuse warranty replacement, where, in the sole
opinion of GPD Global the defect is due to the use of incompatible materials or other damages
from the result of improper use or neglect.
This warranty does not apply if the GPD Global product has been damaged by accident,
abuse, or has been modified without the written permission of GPD Global.
Items considered replaceable or rendered unusable under normal wear and tear are not
covered under the terms of this warranty. Such items include fuses, lights, filters, belts, etc.
Warranty Procedures and Remedy Limitations. The sole and exclusive remedy of the
buyer in the event that the system or any components of the system do not conform to the
express warranties stated in the Section “Warranties” shall be the replacement of the
component or part. If on-site labor of GPD Global personnel is required to replace the non-
warranted defective component, GPD Global reserves the right to invoice the Buyer for
component cost, personnel compensation, travel expenses and all subsistence costs. GPD
Global’s liability for a software error will be limited to the cost of correcting the software error
and the replacement of any system components damaged as a result of the software error. In
no event and under no circumstances shall GPD Global be liable for any incidental or conse-
quential damages; its liability is limited to the cost of the defective part or parts, regardless of
the legal theory of any such claim. As to any part claimed to be defective within one (1) year of
date of shipment/invoice, Buyer will order a replacement part which will be invoiced in ordinary
fashion. If the replaced part is returned to GPD Global by Buyer and found by GPD Global in
its sole judgment to be defective, GPD Global will issue to Buyer a credit in the amount of the
price of the replacement part. GPD Global’s acceptance of any parts so shipped to it shall not
be deemed an admission that such parts are defective.
Specifications, descriptions, and all information contained in this manual are subject to change and/or correction
without notice.
Although reasonable care has been exercised in the preparation of this manual to make it complete and accurate, this
manual does not purport to cover all conceivable problems or applications pertaining to this machine.
This manual suits for next models
1
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