Graco Fast-flo 226943 Operation manual

~~

INSTRUCTIONS-PARTS

LIST

e

30"427

0r)ACO

Rev.

H

SUPERSEDES

G

and PCN

H

This manual contains IMPORTANT

WARNINGS and INSTRUCTIONS

READ

AND RETAiN FOR REFERENCE

l!l

RATIO

12.4

bar

(180

psi)

MAXIMUM AIR WORKING PRESSURE

16

bar

(23Opsil

MAXIMUM

FLUID

WORKING PRESSURE

Stubby

Pumps

@

No.

I

Descriotion

Model

Leather Packed

Polyethylene Pckd

series

c

215951

215958

Series C

The carbon steel pumps above handle noncorrosive

fluids; tha stainlass steel pump handles corrosive6. They

are UL listed for light Viscosity paints, lacquers, var-

with NFPA (National Fire Protection Associationl Stan-

nishes, thinners. solvents when installed in accordance

dards No.

30,

Flammable and Combustible Liquids Code,

and No.

33

Spray Finishing Using Rammabla Materials.

Stubby

Pumps

21am

light viscosih, fluids, such as anti-freaze, windshield

Pump Models

226-948

and

226-952

handle noncorrosiva

washer solvent, ATF. motor oil and hydraulic oil.

INDEX

Warnings

..........................................................

2

OparationlMaintenance

5

Installation 3,

4

Troubleshooting

........................

:

........................

6

Service

Procedures

.........................................

7-12

Parts

Lists.

.................................................

.13-28

Accessories

.........................

.......................a.

30

Pump

Dimensions

.............................................

31

How

To

Order

Replacement

Parts

.........................

31

Technical

Data

.....................................

Back Cover

Warranty

.............................................

Back

Cover

....................................................

.......................................

@

Bung

Mount

Drum-Length

Pumps

~

Model

-

Displ.

See

No.

Description

Pump

No.

pp.

226-947 Carbon Steel,

218113

13

Rubber Packed Series

A

Et

17

226-949.

Carbon Steel,

21am

27

Rubber Packed Series

A

Et

28

226-950"

Carbon Steel,

218-116

27

226-951'"

Carbon Steel.

Rubber Packed Series

A

Et

28

218116

27

Rubber Packed

226-953

Stainless Steel,

220-440

14

Series

A

Et

28

Rubber Packed Series

A

Et

19

The carbon

steel

pumps above handle non-corrosive

fluids; the stainless steel pump handle6 corrosives. They

are UL listed for light viscositf .pints, lacquers,

var-

with NFPA (National Fire Protection Association) Stan-

nishes. thinners, solvents when installed in accordan=

dards No.

30.

Flammable and Combustible Liquids Cpde.

and No.

33

Spray Fimshlng Using Flammable Matenals.

Buns!

Mount

Drum-Length

Pumps

i2~L-953

handle non-corrosive. light viscositv fluids. such

Pump Models

226-947,

226-949.

226-950.

226-951

and

as anti-freeze, windshield washer solvant, ATF, motor

oil,

hydraulic oil.

457.2

mm

118

in.)

to

fit

different

size supply containnrs.

*Pump has a suction tube that can be extended

Non-extandad pump length is

724

mm

128.5

in.). Fully

extended pump length

is

1180

mm

146.4

in.). Both

models include a dispensing valva-Model

226-950

valva

is metered.

e6

Models

226-949

and

226-950.

**Shipped without dispensing valva. Othem'sa the

Same

GRACO

INC.

P.O.

BOX

1441

MINNEAPOLIS,

MN

55440-1444

@COPYRIGHT

1980

GRACO,

INC.

~~ ~~ ~~~~ ~~~~ ~ ~~

FOR

PROFESSIONAL USE ONLY.

OBSERVE

ALL

WARNINGS.

Read

and

understand

all

instruction

manuals

before

operating

equipment.

EQUIPMENT MISUSE HAZARD

General Safety

Any misuse of the equipment or accessories, such

es

over-

pressurizing, modifying parts, using incompatible chemicals

and fluids, or using worn or damaged parts, can cause them to

rupture and result in serious bodily injury, such as splashing

fluid in the eyes or on the skin, fire, explosion, or propew

damage.

NEVER alter or modify any part of this equipment; doing

so

could cause

it

to malfunction.

damaged parts immediately.

CHECK all equipment regularly and repair or replace worn or

ALWAYS read and follow the fluid and solvent

manufacturer's literature regarding the use of protective

clothing and equipment.

System Pressure

This pump can develop

16

bar

(230

psi/ MAXIMUM

WORK-

ING

PRESSURE.

at

12.4

bar

(180

psi) MAXIMUM INCOM-

cessories are rated to withstand the maximum working

ING AIR PRESSURE. Be sure that all equipment and ac-

pressure of this pump. DO NOT exceed the maximum working

pressure of any component or accessory used in the system.

Fluid

Compatibility

BE

SURE that

all

fluids and solvents used ere chemically com-

the back cover. Always read the fluid and solvent manufac-

patible with the wetted parts shown in the Technical Data on

turer's literature before using them in this pump.

Pressure Relief Procedure

To

reduce the risk of serious bodily injury, including splashing

follow

this procedure whenever you shut

off

the pump, when

in the eyes or on the skin, or injury from moving parts, always

checking or servicing any part of the system. when installing,

cleaning or changing nozzles, and whenever you stop dispens-

Ing.

1.

Shut

off

the air to the pump.

2.

Close the bleed-type master air valve (required in your

system).

3.

Hold

a

metal partof the dispensing valve firmly to the side

of

a

grounded metal pail, and actuate the valve

to

relieve

4.

Open the drain valve (required

i?

your system), having

a

pressure.

5.

Leave the drain valve open until you are ready to dispense

container ready to catch the dramage.

again.

If

you

suspect that the nozzle or hose

is

completely clogged,

or that pressure has not been

fully

relieved after following the

steps above, VERY SLOWLY loosen the hose end coupling

and relieve pressure gradually, then loosen completely. Now

clear the nozzle or hose.

FIRE

OR

EXPLOSION HAZARD

Static electricity

is

created by the flow of fluid through the

pump and hose.

If

wefy

part of the equipment is not properly

grounded, sparking may occur, end the system may become

hazardous. Sparking may also occur when plugging in or

unplugging

a

power supply cord. Sparks can ignite fumes

from solvents and the fluid being dispensed, dust particlesand

other flammable substances, and can cause fire or explosion

and serious bodily injury and propew damage.

while using this equipment, STOP SPRAYING

IM-

If you experience any static sparking or even

e

slight shock

MEDIATELY.-Check the entire system for proper grounding.

tified and corrected.

Do not use the

syam

again until the problem has been iden-

1.

Pump:

use

a

ground wire and clamp

as

instructed to the

2.

Air Compressor: according to manufacturer's recommen-

3.

Object being sprayed: according to local code.

4.

Fluid

supply container: according to local code.

5.

All

solvent pails used when flushing, according to local

code. Use only metal pails, which are conductive. Do not

place the pail on

a

non-conductive surface, such as paper

6.

To

maintain grounding continuity when flushing or re/iev-

or cardboard, which interrupts the grounding continuity.

ing

pressure, always hold

a

metal part of the valve firmly to

the side of

a

grounded metal pail, then trigger the valve.

right.

dations.

MOVING PARTS HAZARD

body parts. KEEP CLEAR of moving parts when starting or

Moving parts can pinch or amputate your fingers or other

operating the pump. Follow the Pressure Relief Procedure

above to prevent the pump from starting accidentally.

and washer

(X).

Insert one end of a

12

ga

(1.5

mm') minimum

To

ground the pump, loosen the grounding lug locknut (W)

ground wire (Y) into the slot in the lug

(ZI

and tighten the

to

a

true earth ground. Refer to ACCESSORIES on page

30

to

locknut securely. See Fig

1.

Connect the other end of the wire

order

a

ground wire and clamp.

Flushing Safety

To reduce the risk of injury from splashing or static sparking,

always hold

a

metal part of the dispensing valve firmly to the

side of

a

grounded metal pail, and use the lowest possible fluid

pressure when flushing.

IMPORTANT

United States Government safety standards have been

adopted under the Occupational Safety and Health Act. These

standards-particularly the General Standards, Part

1910,

and

the Construction Standards, Pert 1926-should be consulted.

2

,30747

~

TYPICAL INSTALLATION

Air Line Lubriiator

-..I@

Adapter

D

Bleed-Type Master Air Valve

H

Fluid Outlet

J

Pin Fitting

K

Air Control Valve (All Models

except

226-949.226-950.

and

2289511

L

Air Line Coupler

M

Grounded Fluid

Hose

CC

Air Regulator Kit (Models

226949,

228950.

and

226-951

only)

M

rn

Models

226-949,

226-950,

and

Pe-951

only

12

mm

IO.VI~/

INSTALLATION

7

The Typical Installation shown above

is

only

a

guide.

designing a system to meet your needs.

Contact your Graco representative for assistance in

NOTE:

Reference numbers and letters in the text

to the Parts

Lists

on pages 13-28.

refer

to

the Typical Installation, Figs 1-9, and

Mount the pump

to

suit the type of installation planned.

Graco mounting accessories are shown in the AC-

CESSORIES section on pages

29

and

30.

With

55

gallon

drum length pumps (except Models 226-949 and

226-950). screw the bung adapter

(8)

tightly into the

bung hole of the drum and adjust

to

hold the pump

vent plug (A) to

prevent formation of

a

vacuum in the

12 mm (0.5 in.)

off the bottom of the drum. Loosen the

drum. With Models 226-949 and 226-950 pumps, follow

the

instructions on page

4

under Valve

Kit

Installation

before installing the pump in the drum of tank. Stubby

drum with

a

clamp. See ACCESSORIES.

pumps may

be mounted

on the wall or to the side of the

NOTE:

Dimensions, air inlet and fluid outlet sizes are

given in the TECHNICAL DATA on the back

cover.

If low level cut-off valve 210-865

(see

ACCESSORIES)

is

being used, install a drum-length pump (except Models

226-949, 226-950 and 226-9511

in

the container with the

This accessory valve will not fit pumps with

e

telescop-

intake valve 210-865 resting on the container bottom.

ing suction tube.

CAUTION

strap wrench to avoid damaging the valve.

Do

not

use

the

legs

of the valve to tighten

it

into the

System Accessories

Refer to the Typical Installation drawing and

to

AC-

CESSORIES on pages

29

and

30.

NOTE:

To ensure maximum pump performance, be

sure that

all

accessories used are properly

sized to meet your system requirements.

Most models are supplied with

a

needle-type

air

control

valve

(K)

at

the pump air inlet. Models 226-949.226-950.

and 226-951 are equipped with an

air

regulator kit

KC)

instead. All models are supplied with an air line quick

disconnect coupler (L) to connect the air line

to

the

pump and accessories.

The following paragraphs describe the order of installa-

tion of air line accessories and supplied components.

Contact your Graco representative for assistance in

designing your system.

WARNING

air valve ID) and

a

fluid drain valve

(GI.

These ac-

Required in your system are

a

bleed-type master

jury including splashing

in

the

eyes or on the skin,

cessories help reduce the risk of serious bodily in-

and injury from moving parts if you are adjusting

or repairing the pump.

The b/eed-type master

air

valve relieves

air

trap-

ped between this valve and the pump after the

to

cycle unexpectedly and result in serious bodily

pump is shut

off.

Trapped air can cause the pump

injury, including amputation.

The

fluid

drain

valve helps relieve pressure in the

displacement pump, hose, and dispensing valve

when shutting

off

the pump. Actuating the

dispensing valve

to

relieve pressure may not be

sufficient, especially if there is

a

clog in the hose

or

the dispensing valve.

307-427

3

For automatic air motor lubrication, install an air line

lubricator

(C)

downstream from the

air

regulator (if sup-

plied) and

all

other accessories. Install

a

bleed-type

master air valve

(D)

close to the pump. Next, install the

air regulator

(CCI,

if supplied. Install an air line filter

(E)

dirt and moisture from the compressed

air

supply.

upstream from all other accessories, to remove harmful

Using

a

suitable adapter, install the male disconnect pin

fitting

(J)

in the air filter inlet. Install the

air

line quick

disconnect coupler (L) on the air hose

(F),

but do not

connect

it

to the pin fitting yet.

fluid outlet.

Connect

a

grounded fluid hose

(M)

to the

314

npt(f)

Valve Kit Installation (Models

226-949

and

226-950

only)

Using 'thread sealer on the male threads of the street

tight and the dispensing valve

(BB)

is

in the position

elbow

(AA),

screw

it

into the pump fluid outlet

(HI

until

shown in Fig

2.

Using moderate force only, extend the pump suction

tube, insert the pump into the drum or tank bung hole,

and screw the bung adapter

(B)

tightly into the bung

hole.

Lift

the pump about

12

mm

(0.5

in.) and tighten

the bung adapter

(6)

screw to hold the pump. Loosen

the vent plug

(A).

Refer to Typical Installation on page

3.

MODEL

SHOWN

1-CAUTION

To

prevent damaging the O-ring

-1

seals inside the Fig

2

suction tube, do not use excessive force when ex-

tendina the suction tube.

Grounding the Pump

Ground the pump and

all

other system components

as

instructed in

FIRE

OR

EXPLOSION

HAZARD

on page

2.

4

307-427

WARNING

Pressure Relief Procedure

To reduce the risk of serious bodily injury, in-

jury from moving parts, always follow this pro-

cluding splashing

in

the eyes or on the skin, or in-

cedure whenever you shut

off

the pump, when

checking or servicing any part of the system, when

whenever you stop dispensing.

installing, cleaning or changing nozzles, and

1.

Shut

off

the air to the pump.

2.

Close the bleed-type master air valve (required

in your system).

3.

Hold a metal part of the dispensing valve firmly

to the side of

a

grounded metal pail, and ac-

4.

Open the drain valve (required in your system),

tuate the valve to relieve pressure.

5.

Leave the drain valve open until you are ready

having

a

container ready to catch the drainage.

to dispense again.

If

you

suspect that

the

nozzle or hose is completely

clogged, or that pressure has not been fully reliev-

ed after following the steps above,

VERY

SLOW-

LY loosen the hose end coupling and relieve

clear the nozzle or hose.

pressure gradually, then loosen completely. Now

Flush Pump Before Using

Pumps are tested with lightweight oil, which is

left

in to

fluid you are pumping, flush the pump with

a

compatible

protect pump parts. To prevent contamination of the

solvent before using

it.

To

flush pump, connect short hose to pump outlet, in-

sert pump intake into

a

pail

of

compatible solvent, direct

hoso into pail and

start

pump

as

explained below.

Allow pump to cycle slowly for

at

least

5

minutes, then

stop and disconnect

air

hose. Push up on the ball of in-

take valve (N) to drain lower part of pump. See Fig

4.

Turn pump over to drain upper pan of pump.

Starting end Operating Pump

With the air valve

(K)

or regulator

(CC)

closed, turn on

air

supply and connect air line coupler

(L).

See Fig

2

or

3.

Make sure

all

valves used in dispensing are open.

cycles

5

to

20

cycleslmin. The pump itself only takes

a

Slowly open air valve

(K)

or regulator

(CC)

until pump

few strokes to prime. In a large system, however, the

of the lines. Once the pump and system is primed, use

pump may have to be cycled for several minutes to fill

all

the air valve or regulator to control pump speed and cy-

cle rate: always use the lowest pressure needed to get

the desired result.

On Models

226-949.226-950

or

226-951

(or other models

using an accessory dispensing valve), pump will start

and stop

as

the dispensing valve

IS

opened and closed.

When used for transfer and supply operations with no

dispensing valve, pump will run whenever

air

is

sup-

plied.

Fig

3

MAINTENANCE

Fill the wet-cup

(P)

112

full of Graco Throat Seal Liquid

(TSL)

or compatible solvent and keep

it

112

full to keep

fluid from drying on the displacement rod and damaging

pump throat packings. See Fig

3.

Lubricate the throat packings frequently when you

are

for more than

a

few days. Some pumps have

a

grease

pumping

a

non-lubricating fluid, or are shutting down

fitting

(DD)

for this purpose. See Fig

3.

The accessory air line lubricator

(C)

shown on page

30

provides automatic air motor lubrication. Install the

lubricator downstream from

all

other accessories.

To

the

air

motor inlet, put about

15

drops of lightweight oil

manually lubricate the motor, disconnect the air line at

in the inlet, reconnect the air line and turn on the air to

blow oil into the motor.

Never allow the pump to run dry of fluid being pumped.

A dry pump will quickly accelerate to

a

high speed;

possibly damaging itself. If your pump accelerates

quickly, or

is

running too fast, stop

it

immediately and

check the fluid supply.

If

the supply container

is

empty

and air has been pumped into lines, prime pump and

lines with fluid, or flush and leave filled with compatible

solvent.

Be

sure to eliminate

all

air

from fluid system.

To shut down, disconnect the air line coupler (L). Follow

the Pressure Relief Procedure Warning above

whenever you stop pumping.

Periodically, check the tightness of the packing nut

(P).

tighter. See Fig

3.

Nut should be tight enough to prevent leakage: no

307427

6

~~ ~ ~~

TROUBLESHOOTING

GUIDE

To reduce the risk of serious bodily injury, including

Pressure

Relief

Procedure

splashing in the eyes or on the skin, or injury from

4.

Open the drain valve (required in your system),

having

a

container ready to catch the drainage.

whenever you shut

off

the pump, when checking or

moving parts, always follow this procedure

5.

Leave the drain valve open until you are ready

to

servicing any part of the system, when installing,

dispense again.

cleaning or changing nozzles and whenever you stop

If

you

suspect that the nozzle

or

hose

is

completely

dispensing.

after following the steps above, VERY SLOWLY

clogged, or that pressure has not been fully relieved

2.

Close the bleed-type master air valve (required in

1.

Shut

off

the air to the pump. loosen the hose end coupling and relieve pressure

gradually, then loosen completely. Now clear the

your system).

3. Hold

a

metal part of the dispensing valve firmly

to

nozzle or hose.

the side of

a

grounded metal pail, and actuate the

valve to relieve pressure.

NOTE:

Check

all

other oossible remedies before

disassembling the'pump.

PROBLEM

Pump fails to operate

Pump operates but output low

on both strokes

Pump operates but output low

on downstroke

on upstroke

Pump operates but output Iow~

Erratic or accelerated operation

valve (Models

226-949

and

Leakage from the dispensing

226-9501

CAUSE

Dirty or worn air motor

Inadequate air supply or restricted

line

Closed or clogged air valves

Clogged fluid hose or valve

Worn or damaged valves or seals

Clogged fluid hose or valve

Exhausted fluid supply

Worn or damaged valves or seals

Intake valve held open

Worn or damaged valves or seals

Piston valve held open

Exhausted fluid supply

Broken air motor compression

spring

ment, cleaning, or service

Dispensing valve needs adjust-

SOLUTION

Clean, service; see separati

manual 307456.

Clean or increase (see Technical

Data).

Open, clear.

Clear.

Service.

Clear.

Refill.

Service.

Clear, service.

Service.

Clear, service.

Refill.

Replace.

See separate manual 307-637.

6

307427'

Before

You

Start

1.

When replacing the packings, replace the glands

also. Lubricate the packings before installing them.

2.

Be sure you have

all

the necessary repair parts on

hand to reduce downtime.

3.

Repair kits

213-012

(Leather),

215-964

sion kit

213-013

( re available. For best

(Polyethylene) and

112

(Rubber) and conver-

old ones look good.

results, use

all

the

NEW

parts in the kit even

if

the

4.

Flush the pump. Follow the Pressure Relief

Pro-

cedure Warning on page

6.

Remove the pump

from

its

mounting.

Disconnecting the Air Motor

and headed pin

(2).

Raise the air motor away from the

Unscrew the tie rod locknuts (T), remove the clip pin

(Q)

pump. Unscrew the displacement rod

(R)

from the

air

air motor service and parts information.

motor connecting rod

(S).

Refer to manual

307-456

for

Reconnecting the Air Motor

When reconnecting the air motor, use lithium base

the muffler

(Y)

into the

air

motor connecting rod

(S)

as

grease on the threads of the displacement rod

(R).

Insert

shown in Fig

5.

Tighten the displacement rod into the air

motor connecting rod hand tight, and install pin

(Z).

Ap-

ply pipe sealant to the threads

of

the

tie

rod.

To

ensure

proper alignment, first thread the tie rod locknuts loose-

ly onto the tie rods, then torque evenly to

15

N.m

(8

ft-

Ib).

NOTE:

Removing the muffler

(Y)

will increase both

pump flow rate and exhaust noise.

Dls lacement Pump Service

NOrE:

Letters in the

text

refer to the four service

il-

lustrations, Figs

6-9

on pages

9-12.

Refer to

the illustration that applies to your model.

Intake Valve

Unscrew the intake valve housing (N) from the cylinder

(EE),

using a strap wrench. Disassemble the valve and

clean and inspect

ail

parts. If your pump has

a

ball

check, be sure to inspect the ball

(HH)

for wear or nicks.

Replace parts

as

necessary. Reassemble as -shown in

Figs

69.

Piston Valve

outlet housing

(0)

and unscrew

it

from the housing. Pull

Using

a

strap wrench, grip the cylinder

(EE)

near the

the cylinder down

off

the piston. Check the inner sur-

finger over the surface or holding the part up to the light

face of the cylinder for scoring or wear

by

running

a

at

an angle.

On pumps

215-958

and

2204.39,

remove the coner pins

(1)

from the ball stop pin

(8).

Remove the ball stop pin

and unscrew the piston stud

(JJ)

from the displacement

rod

(R).

See

Fig

9.

Fig

5

On all

other

models,

loosen the lower nut

(X)

and

unscrew the valve housing

(GG)

from the connecting

rod (FF). Unscrew the piston stud

(JJ).

Clean and inspect all piston parts. If your pump has

a

ball check, be sure to inspect the ball

(KK)

and

its

seat

on the piston stud for wear or nicks. Replace parts

as

69,

being sure that the lips

of the u-cup packing (LL) are

necessary. Reassemble the piston

parts

as shown in Figs

facing up. Screw the piston stud

(JJ)

into the valve

housing

(GG)

and torque to the specification given on

the applicable illustration.

In all pumps except

215-958

and

2204.39,

when

screw the connecting rod all the way into the displace-

reassembling the piston to the connecting rod (FF),

ment rod

(R).

Tighten the upper nut

(X)

against the

just

the lower nut

(X)

to allow

3.1

mm

(0.125

in.) free

displacement rod and torque to

33

Nm

(24

ft-lb). Ad-

travel for the valve disk or ball.

In pumps

215-958

and

220439,.

insert the piston ball

stop pin

(8)

through the displacement rod

(R)

and install

the

two

cotter pins

(1).

307-427

7

PTFE

Throat

Packing8

Remove the cylinder

(€E)

and piston as explained

displacement rod

(R)

out the top of the outlet housing

previously. Remove the packing nut

(P)

and pull the

for scoring or wear by running

a

finger over the surface

(0).

Inspect the outer surface of the displacement rod

or holding

it

up to the light

at

an angle.

NOTE:

There are

two

throat packing configurations,

depending on the displacement pump model.

Both configurations are covered in the

following text, and are pictured in Figs

6-9.

Remove the throat peckings from the outlet housing

three v-packings

(V),

and

e

male gland

(W).

The other

(0).

One configuration consists of

a

female gland

(U),

configuration includes

a

bearing

(MM),

u-cup packing

(NN),

O-ring

(PP),

and washer

(RR).

Clean and inspect

all

the parts for wear or damage.

parts one at

a

time, in the same positions

as

before. The

Lubricate the packings before reassembly. Install the

lips of the v-packings or u-cup packing must face down

against fluid pressure!

NOTE:

On displacement pumps

215-953

end

215-956,

install the

No

leather v-packings

below the single v-packing.

rod

(R)

has been installed.

Leave the packing nut

(P)

loose

until the displacement

CAUTION

housing to prevent sheering of packings.

Insert displacement rod from the top of the outlet

Tighten the packing nut just enough to prevent leaking.

Overtightening can damage the peckings.

Reconnect the displacement pump to the air motor.

service.

Reconnect the groundwire if

it

was disconnected during

PTFE

..

-

and

218-116

Displacement

Pumps

215-953.

215954.218-113

226-949, 226950

and

226-951

)

(Used

with

Models

226-940, 226-941, 226-947,

L-l"-

I

'

8

I

31

Nm

(P

It-lbl

MODELS

228849.

mmo

and

PgS1

ONLY

Displacement Pumps

215-955

and

220-440

(Used

with

Models

226-942

and

226-953)

i

PACKING8

LIPS OF

MUST FACE

DOWN

EE

TORQUE

TO

33

N'm

124

ft-lbl

LIPS MUST

LL

FACE UP

66

Nm

147

ft-lbl

10

30747

.

Displacement Pumps 215955,215957 and 218-114

(Used

with

Models

226-943,

226-944

and

226-948)

i

R

,

.:

.. .

.,

..

. .

...

TORQUE

TO

31

N‘m

I23

ft-lbl

307427

11

Displacement Pumps

215-958

and

220-439

(Used

with

Models

226-945

and

226-952)

I

BUNG MOUNT DRUM-LENGTH PUMPS

CARBON

STEEL MODELS

Model.226-940, leather packed

228-941,

polyethylene packed

226-947.

rubber packed

Includes items

2-17.

15*

Ref

No.

2

Mounting Kit

Includes items

3-13,

16,

17

REF

PART

DESCRIPTION

NO.

2 215960

MOUNTING KIT for Carbon Steel

3 106541

4

178-923

5

'180-166

6

177-171

7

169-963

E

206-264

10 165-722

9

'157-628

11

166-531

12 166-529

208538

215953

l3

r

215954

218-113

15 215963

Pumps

Includes items

3-13, 16, 17

.NUT, lock, ME, whylon insert

.PIN, headed, straight

.PIN, clip

.TIE

ROO

.FITTING.

air

line

.

. .

.

-

,

-. . . . .

.

.NEEOLE VALVE ASSY.

..PACKING, O-ring, nitrile rubber

Includes items

9-12, 16, 17

..BODY

..RING, friction washer

..NEEDLE

.COUPLER, air line

DISPL. PUMP

(for

226940.

See

page

151

DISP.

PUMP

-

.

-

. . .

-. .

.

DISPL. PUMP

(For

226-941,

See

page

16)

(for

226947,

See

page

17)

AIR MOTOR, @e instruction manual

16 166-532

NUT, packing

17

164-698

KNOB, adjusting

307-456

QTY

1

3

1

3

1

307

numbers

in

descriptions refer to separate instructiofi

manuals.

reduce down time.

*Recommended "tool

box"

spare parts. Keep on hand to

Refer to

"How

To

Order Replacement Perts"on page

31.

BUNG MOUNT DRUM-LENGTH PUMPS

STAINLESS STEEL MODELS

228-942

polyethylene packed

NO. NO.

Includes items

2-17.

226-953

rubber packed Pumps

Includes items

2-17.

Includes items

3-13. 16, 17

REF PART DESCRIPTION

QN

2 215-961

MOUNTING KIT for Stainless Steel

3 104-511

.NUT, lock; MB, wlnylon insert

1

4 178-923

.PIN, headed, straight

3

5

'180-166

.PIN, clip

1

6

177-170

.TIE ROD

1

7 169-969

.FITTING, air line

3

8

206-264

.NEEDLE VALVE ASSY.

1

9 *157-628

..PACKING, O-ring, nitrile rubber

Includes items

9-12, 16, 17

1

(For model

226.942.

see page

18)

1

15 215-963

AIR MOTOR, see instruction manual

(For model

226953.

see page

19)

1

307-456

16 166-532

NUT, packing

1

17 164-698

KNOB, adjusting

1

307 numbers

in

descriptions refers to separate instruction

manuals.

*Recommended "tool box" spare

parts.

Keep on hand to

reduce down time.

10 165-722

..BODY

12 166-529

..NEEDLE

13

208-536

.COUPLER, air line

11

166-531

..RING, friction washer

l4

c

15-955

DISPLACEMENT PUMP

720-140

DISPLACEMENT PUMP

Refer

to

"How

To

Order Replacement Parts"on page

31.

Ref

No.

2

Mounting Kit

Includes

items

3-13,

16,

17

CARBON

STEEL

DISPLACEMENT

PUMP

lfor

pump

Model

226-9401

Model 215-953

55

gallon size, leather packed.

Series D

Includes items

2,

11

and

20

11

Ref

No.

24

Bung

Adapter

213412 REPAIR

KIT

For

Displacement Pump 215-953

(Must

be

purchased separately)

REF NO.

QTY

5

6

7

8

13

REF PART DESCRIPTION

QTY

REF PART DESCRIPTION

NO. NO. NO. NO.

an

2

104-542 SCREW, hex hd, M8 x 1.25

1

104-537 O-RING,

2

3

105-775 NUT, hex, M14 x 1.5

1

5 **178-543 GLAND, female packing, stainless

2

staal

1

6

**172-384 V-PACKING, leather

7

**172-385 GLAND, male packing, stainless steel 1

2

8 "'172-392 CUP, piston, leather

9

172-393 WASHER, stainlw

steal

1

10

176-542 HOUSING, outlet

11 172405 BUSHING, nylon

12 172-416 CYLINDER,

5

13 **172-487 V-PACKING,

14 177-150 ROD, connecting

15 177-151 PISTON, pump

16

17

177-152

177-1M

NUT, packing

VALVE, piston

O-RING, Viton"

HOUSING, valve, piston

BUNG, mounting,.carbon

ROD. disolacement

steel

217-102 VALVE, htake

101-281 FITTING, grease

214-583 BUNG ADAPTER ASSY

Includes items

2,

11 and

20

"*Included

in

Repair

Kit

213012.

Refer to "How

To

Order Replacement

Fnrts"

on page

31.

..

.. .

307427

15

PTFE

CARBON STEEL DISPLACEMENT PUMP

(for

pump Model

226-9411

Model

215954

55

gallon size, polyethylene packed.

Series

D

Includes

items

2,

9

and

19

Ref

No.

23

Bung Adapter

33

N'rn

124

ft-lbJ

2l5-964

REPAIR KIT

For Displacement Pump

215954

(Must

be purchased separately)

REF

NO;

QTY

lo

REF PART DESCRIPTION

QTY

REF

PART DESCRIPTION

NO. NO. NO. NO.

QTY

6

8

7

9

10

11

12

13

14

16

104-537

O-RING,

104-512

SCREW, hex hd,

M8

x

1.25

105775

NUT, hex,

M14

x

1.5

'*I78543

GLAND, female packing, stainless

steel

GLAND, male packing, stainlea steel

WASHER, stainless steel

BUSHING, nylon

HOUSING, outlet

CYLINDER,

55

gallon

PISTON.

DumD

ROD, connecting

177-152

NUT,

paciing'~

.

177-155

VALVE, piston

2337-427

2

1

2

1

15

16

'17

18

20

19

..

21

22

23

'"177-159

177-158

**177-164

177-168

210-834

217-102

217-189

214583

1o1-m

O-RING, Viton"

V-PACKING; polyethylene

CUP, piston

MOUNTING, bung

HOUSING, valve, piston

ROD, displacement

VALVE^

intaka

**Included

in

Repair

Kit

215964.

Refer

to

"How

To

Order Replacement

Pam"

on page

31.

1

PTFE

CARBON

STEEL

DISPLACEMENT PUMP

(for

pump

Model

226-9471

Model

218-113

55

gallon size, rubber packed.

Series A

a

I

Includes items

2,

9

and

19

Ref

No.

23

Bung

Adapter

1

218-112 REPAIR KIT

9

For Displacement Pump 218-113

(Must be purchased separately)

TORQUE TO

3

**

33

N'm

I24

ft-lbl

0-"4

REF NO.

QTY

3 2

4

5

1

6

16

1

17 1

LIPS

MUST

FACE UP

REF PART DESCRIPTION

QTY

REF

PART DESCRIPTION

NO. NO. NO. NO.

QTY

1

2

3

4

5

6

7

s

10

9

11

12

13

14

15

104-537 O-RING,

"105-775 NUT, hex, M14x1.5

104-542 SCREW, hex head; MB x 1.25

"107-227 O-RING. buna-N

Y79-925 BEARING.

acetal

"179-924 WASHER, stainless steel

172393 WASHER, stainless steel

178-542 HOUSING, outlet

172-405 BUSHING, nylon

177-150

ROD,

connecting

172-416 CYLINDER,

55

gallon

177-151 PISTON, pump

177-152 NUT, packing

177-155 DISK, piston

177-156 O-RING, Vion'

2

1

2

16 **177-159 CUP, piston

17 '*177-228 PACKING, U-cup; bum-N

18 177-168 HOUSING, valve, piston

19 210-834 MOUNTING, bung

20

217-189 ROD, displacement

21 217-102 HOUSING, intake

22

101-281 FITTING, grease

23

214-583 BUNG ADAPTER ASSY

1

Includes items 2,

9

and 19 1

*Included in repair kit

218-

7

72.

Refer

to

"How

To

Order Replacement Partd'on page

31.

307427

17

PTFE

STAINLESS STEEL DISPLACEMENT PUMP

(for pump Model

226-9421

Model

216-955

55 gallon drum size, polyethylene packed.

Series B

LIPS

MUST

-21

FACE

DOWN

Ref

No.

27

Bung

Adapter

Includes

items

4,

13

and

25

4

215964

REPAIR

KIT

For

Displacement Pump 215955

(Must be purchased separately)

i

REF

NO.

QTY

7

8

1

20

1

21 3

i

f

REF PART DESCRIPTION

NO.

QTY

REF PART

NO.

2

1

3

A

5

7

8

10

9

12

1A

13

15

16

17

..

104-537

O-RIN

104-585

BALL, piston,

22

mm dia

104-586

BALL, intake,

32

mm dia

104-587

CAPSCREW, ME

x

1.25

105776

NUT,

hex,

M14

x

1.5

2

1

2

steel

1

**17&543

GLAND, female packing, stainless

172-333

172-405

172-399

178863

172-495

218427

177-149

SPACER, piston,

GLAND, male pac stainless

steel

WASHER, stainless steel

PIN, ball stop

CYLINDER, stainless steel, 55 gal

BUSHING, nylon

STUD, piston, stainless steel

VALVE, foot; stainless steel

ROD, connecting

26

5

TORQUE

TO

33

N'm

(24

ft-lbl

TOROUE

TO

33

N'm

124

ft-lbl

20"'

LIPS

MUST

FACE UP

9

DESCRIPTION

QTY

18 180-049

19 177-156

21

**177-164

22

177-175

24

210-876

23

177-230

25

210-a77

26 217-211

27

214-592

20

**177-153

PACKING NUT, stainless steel

O-RING, Vitonm

V-PACKING, polyethylene

CUP, piston

HOUSING, valve

HOUSING, outlet

GUIDE, ball

MOUNTING, bung

ROD, displacement

BUNG ADAPTER ASSY

Includes items

4.

13,

and

25

**Included

in

Repair

Kit

215-961.

Refer

to

"How

To

Order Replacement Parts"on page

31.

1

18

307-427

PTFE

DRUM

LENGTH, STAINLESS STEEL

DISPLACEMENT PUMP

(for

pump

Model

228953)

Series

A

Model

po-440

55

gallon drum sue, rubber packed

19

26

TORQUE

TO

33

N'm

124

ft-lbl

Ref

No. 27

Bung

Includes items

4.

1

33

N'm

I24

ft-lbl

REF

PART DESCRIPTION QTY REF PART DESCRIPTION

NO. NO. NO.

NO.

2

,104-585 BALL,

piston,

2

mm dia

1 104-537 O-RING, 1

1

17 177-149 ROD,

connecting

18 180-049 PACKING NUT,

stainless steel

1

3 104-588 BALL,

intake,

32

mm din

1

19 177-156 O-RING,

Viton'

1

4 104-587 CAPSCREW,

M6

x

1.25

1

20

177-159 CUP,

piston

1

5

105-776 NUT,

hex,

M14

x

1.5

2

21 107-728 PACKING,

ucup: rubber

1

7 179-925 BEARING

1

22

177-175 HOUSING,

valve

1

B

179-524 WASHER

1

23

177-230 GUIDE,

ball

1

9

172-391 SPACER,

1

24 210-Bl6 HOUSING,

outlet

1

10 172-393 WASHER,

stainless

steel

1

25 210-817 MOUNTING,

bung

1

12 172-399 PIN,

ball stop

1

26

217-211 ROD,

displacement

1

13 172405 BUSHING,

nylon

1 27 214-582 BUNG ADAPTER ASSY 1

14 17- CYLINDER,

stainless steel,

55

gal

15 172495 STUD,

piston, stainless steel

1

Includes items

4, 13,

and

25

1

28

107-227 O-RING;

buna-N

1

16 21B-427 VALVE,

foot, stainless

steel

1 1

Refer to

"How

To

Order

Replacement

parts"

on

page

31.

301-427

19

PTFE

STUBBY-LENGTH PUMPS

CARBON

STEEL

MODELS

Model

226-943,

leather packed

228.944.

polyethylene packed

228-948.

rubber packed

Include items

2-17.

Ref

No.

2

Mounting

Kit

Includes items

3-13, 16,

17

REF

PART

DESCRIPTION

NO.

2

215-960

MOUNTING KIT for Carbon Steel

3

d

5

6

7

8

10

9

11

12

1w-541

*180-166

177-171

169-969

206-264

'157628

165-722

166531

17am

Pumps

Includes items

3-13, 16, 17

. NUT, lock;

M8,

wlnylon insert

. PIN, headed, straight

.

PIN, clip

.

TIE ROD

. FITTING, air line

. NEEDLE VALVE ASSY.

..PACKING. o-rina. nitrile rubber

Includes items

9-12, 16, 17

-

..BODY

..RING, friction washel

..NEEDLE

.

. .

.

"

-

"

.

COUPLER, air line

DISPL. PUMP

(for

226943.

Sea

page

22)

DISPL. PUMP

(for

226-944.

See page

23)

DISPL. PUMP

(for

226948,

Sea

page

24!

AIR MOTOR, ~s~e lnstructlon

30743

16 166532

NUT, packing

17 164-698

KNOB, adjusting

."

manual

QN

1

307 numbers

in

descriptions refer to separate instruction

manuals.

reduce down time.

Wecommended "tool

box"

spare parts. Keep on hand to

Refer to

"Hqw

To

Order Replacement

Pam"

on page

31.

20

307-427

Graco Fast-Flo 226943 Operation manual

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