GRANULDISK Granule Combi User manual

Granule Combi®
User manual
Art. no. EN162080912
GRANULDISK AB retains the right to make technical changes to the products.
No responsibility is taken for any printing errors.
1. TECHNICAL DATA........................................................................................ 4
2. OPERATING INSTRUCTIONS.......................................................... 5
3. DAILY CLEANING.......................................................................................12
4. HACCP OPERATION AND HYGIENE
DOCUMENTATION...................................................................................15
5. TROUBLESHOOTING and ALARMS.....................................16
Contents
EN

2
Declaration of Conformity
The Manufacturer:
GRANULDISK AB
Jägershillgatan 15
SE-213 75 MALMÖ, Sweden
declares that the following machinery:
The GRANULDISK system Granule Combi®
Granule Combi is a unique Combi dishwasher which combines the award winning Granule Optimised
Washing Technology with the traditional dishwashing technique for plates, cutlery and most of the
crockery.
Basic conception
a) the equipement, to which the CE Mark has been affixed, complies with the Machinery Directive,
2006/42/EC.
b) is besides the provisions under a) manufactured according to the following directives: the EC Low
Voltage Directive 2006/95/EC and the EMC Directive 2004/108/EC
c) is manufactured in conformity with the following harmonised standards: EN 60204-1:2006, EN
55014-1, EN 60335-2-58, EN 60439-1, EN 55022, EN ISO 13850:2008, EN ISO 13857:2008,
EN 61000-6-3 and EN 61000-6-2
d) is manufactured in accordance with EN 1717 and fitted with a type AB back flow protection device
with airgap in accordance with EN 13077:2008.
Malmö, Sweden 29.12.2009
Signed on behalf of GRANULDISK AB
GRANULDISK AB Jägershillgatan 15
21375MALMÖ
Phone: [phone]
Fax: [phone]
...............................................
Peter Schön
President

3
To the user Safety regulations
Granule Combi is a Granule potwashing
machine – a potwashing machine for com-
mercial kitchens that is designed for wash-
ing pots and pans as well as crockery and
cutlery.
This manual is your guide for the correct
installation and use of the Granule Combi
potwashing machine.
GRANULDISK recommends that you study
the manual thoroughly to be sure that the
machine is installed and used correctly
and safely.
Ensure that the manual is always available
during the whole life of the machine.
GRANULDISK accepts no responsibility
for damage to the equipment or other
damage or injury caused by not following
the directions in this manual.
The plastic in the Granules is approved for
use in conjunction with food.
The machine uses hot water. Avoid contact
with the skin as there is a risk for scalding!
There is a risk for slipping if Granules are
left on the floor.
Formaldehyde, which is dangerous if
inhaled, may be formed if the Granules
catch fire.
Regarding the handling of detergent,
please see the detergent manufacturer’s
instructions.
Always lock the hood in its upper position
when daily cleaning is conducted.

4
1. Technical data
Weight.......................................................426 kg (filled machine), 333 kg (empty machine)
Tank volume ..............................................83 litres
Granule amount .........................................8 kg
Wash power...............................................10 % Granule concentration
Wash water temperature ............................65 °C
Rinse water temperature............................85 °C
Combi mode
Wash programmes.....................................Eco 1 min, 30 s
Short 2 min (20 sec longer with steam reduction)
Normal 2 min, 30 s (20 sec longer with steam reduction)
Rinse water volume....................................4 litres/programme
Capacity (combi mode) ..............................33 baskets/hour (500 x 500 mm)
Sound pressure level ISO 11203.................52,0 dB(A)
Pot-washing mode
Wash programmes w Granules ...................Eco 2 min, 20 s
Short 3 min, 30 s (30 sec longer with steam reduction)
Normal 5 min, 30 s (30 sec longer with steam reduction)
Wash programmes w/o Granules ................40 sec shorter than with Granules
Rinse water volume....................................4 litres/ECO programme
8 litres/short, normal programme
To achieve 3600 HUE according to NSF/ANSI 3 - 2007, 8 litres is necessary.
Capacity (pot wash) ...................................6 + 1 GN 1/1, 65 mm deep or 3 GN 1/1 200 mm and 4 GN 65 mm,
or equivalent in other items
Sound pressure level ISO 11203.................64,6 dB(A)
Loading volume .........................................190 litres (Ø 650 mm x H 570 mm)
Design ......................................................Round rotating stainless steel basket
Voltage** ..................................................400 V (standard); 3-phase, earth
230, 415 V (option); 3-phase, earth
Fuse** ......................................................400, 415 V: 25 A (cold water option 32 A)
230 V: 40 A
Frequency .................................................50 Hz
Maximum power ........................................12,6 kW (cold water option 17,6 kW)
Wash pump motor (pot wash) .....................2,6 kW
Wash pump motor (combi mode) ................0,7 kW
Rinse pump motor .....................................0,37 kW
Wash tank element*...................................9 kW (cold water option 14 kW)
Rinse tank element*...................................9 kW (cold water option 14 kW)
Encapsulation class ...................................IP55
Hot water ..................................................½” (DN15), 55-65°C, 3-7°dH
NB! Reverse osmosis water and totally softened water must not be used.
Water pressure/flow h.w. ...........................1-6 bar, 15 litres per min
Cold water.................................................½” (DN15), 3-7°dH
Water pressure / flow c.w. .........................1-6 bar, 15 litres per min (3-6 bar when option steam reduction is fitted)
Recommended ventilation capacity.............500 m3/h (without steam reduction), 150 m3/h (with steam reduction)
Outflow .....................................................Pipe Ø 32 mm
Drain.........................................................Required capacity 100 ltr/min. The machine should not be placed directly above the drain.
* Not in use simultaneously
** For specific data regarding delivered machines, please see machine rating plate
NB; The Granule Combi is supplied with a 2,5 metres electric cable to be connected to an approved main electrical switch on the wall. Main switch is not included in the delivery.

2
5
1
3
4
2. Operating
Start up
1. Empty the Granule Collector with PowerGranules
into the wash tank. Tank grid need to be taken
out (picture 1).
2. Place the two tank grids in position (picture 2).
3. Put the basket wheel in place (picture 3).
4. Close the drain valve on the right hand side of
the machine (picture 4).
5. Switch on the main electrical switch.
NB! Never place items on top of the hood.

5
6
12
3 4 5
6 7
8
6
Filling with water
1. Press the Confirm button (1) in order to fill the
wash tank.
Fill wash tank?
2. If the hood is in the raised position, it will close
automatically before starting the filling.
3. The machine will now fill with water and heat up
to the correct temperature. On the panel, the
diodes for programme selection (3-5) flash out of
sequence with the diodes for washing with or
without Granules (6-7) during filling. The following
message is displayed:
XX°C XX°C
Filling the wash
tank
4. Filling and heating take about 20 minutes (stand-
ard; hot water connection, +55°C). For optional
cold water connection (+10 to 12°C), filling and
heating take about 40 minutes. If the correct
temperature has not been attained in the wash
tank after filling, the following message is dis-
played:
50°C 60°C
Heating the
wash tank, 65 C
5. Ready to use when the correct temperature has
been attained in the wash tank. The preselected
programme is now displayed:
65°C 85°C
Eco program
with Granules
wash time: 2:20
Preparing utensils for pot-wash
Scrape or rinse off all loose food remains before loading the
utensils (picture 6).
• Nosoakingorscrubbingisneeded.
• Nousageofhand-soap(toavoidfoamingwhich
could lead to extended problem)

7
7
8
9
10 11
Loading pots- and pans
All utensils must be loaded with the inside facing
the spray pipes, thus outwards. It is important that
all items are firmly in place when being washed.
NB! Only slightly soiled trays to be placed upside
down in the bottom of the basket.
Inserting and removing the basket
The basket is loaded on an adjoining table. Press
the arrow button to open the hood. Slide the wash
basket into the machine. The basket is designed so
that you clearly feel when the basket is placed
correctly.
Check that nothing is sticking out from the basket’s
sides or bottom. Downward movement of the hood
or basket rotation must not be hindered.
See picture 7.
GD 102 Standard wash basket (19999)
It is possible to load 6 x GN 1/1 or 1/2 containers
by sliding them into the basket. Either 6 x 65 mm
deep containers or 3 x 65 mm deep containers plus
3 x deep containers. The 7th GN 1/1 container to
be placed upside down in the basket (only slightly
soiled). See Picture 7.
Possible to load 6 x GN 1/3.
Possible to load 12 x small GN containers. Choose
among GN1/4, GN 1/6, GN1/9.
See picture 8.
Possible to load 6 x ABC containers.
Picture 9.
GD 150 Multipurpose insert for GN 2/1 and
larger trays and grids (19992)
Possible to load 2 x GN 2/1. Picture 10.
Possible to load grids, chopping boards, baking
trays, flat trays and GN 1/1 lids. See picture 11.

12
13
14
15
8
GD 152 Multiflex holder (20554)
Accessory for loading 3-5 saucepans, small bowls,
sieves etc. Picture 12.
GD 750 Saucepan holder (13756)
Possible to load pots, saucepans, bowls and small-
er preperation containers. Containers from approx
60 mm to 170 mm deep can be washed.
Possible to load ladles, whisks, spatulas and similar
in the net basket in the middle of the holder.
This accessory is placed in the standard wash
basket, and fixed by small pegs in the bottom of the
basket. See Picture 13.
GD 754 Flexible pot holder (13789)
Possible to place larger pots and preparation
containers. Stretch the rubber band around the
item. Be careful when fastening and releasing the
rubber bands as the hooks may cause harm.
See picture 14.
GD 130 Folding Combi Table (19570)
Can be installed on front or on either side of the
machine. Picture 15.

9
14
17
16
12
3 4 5
6 7
8
18 Control Panel
1. Confirm button is used to answer “yes” to a
question shown in the display window.
2. STOP button is used to stop all ongoing activities
in the machine and to reset alarms.
3. Start Eco programme
4. Start Short programme
5. Start Normal programme
6. Washing with Granules
7. Washing without Granules
8. Hood up and down
Loading of crockery and cutlery
1. Place the items to be washed in a wash basket.
2. Rinse off any remaining bits of food.
3. Press the arrow button to open the hood.
4. Push the wash basket into position in the machine.
The basket wheel is designed so that you feel when
the basket is positioned correctly.
NB! When washing glasses, an insert must be used
to separate the glasses.
See picture 16.
GD 657 Standard wash basket (19882)
Wash basket for plates and crockery, 500x500 mm
Capacity: 18 dinner plates or 12 soup plates.
See picture 17.

19
10
Start and Operation
1. Press the Confirm button (1)
• Iftemperatureislowerthan65°Cinwashtank
at the time of the first start, once the wash
tank has been filled, the machine will continue
heating.
• Washingattoolowtemperatureincreasesthe
risk of foaming and the items not being hygi-
enically clean.
• Reprogrammingmaybecarriedoutbyauthor-
ised personnel only.
2. When a programme is chosen, a 10 seconds
detection phase will follow while the machine
determines which type of wash basket has been
placed in the machine. This is done automatically
and does not require the operator to decide
whether to run a programme in combi or pot-
wash mode.
3. For pot-washing, select washing with or without
Granules (6) or (7). For slightly soiled pans or
specific items with Granule “traps” (i.e perforated
containers), choose without Granules. Normal to
heavily soiled pots and pans, choose the power-
ful Granule cycles to blast the utensils clean.
4. Select required wash time ECO (3), short (4) or
normal (5)
Eco 2 min 20 s (with Granules),
1 min 40 s (without Granules)
Short 3 min, 30 s (with Granules),
2 min, 50 s (without Granules)
+ 30 sec with optional steamreduction
Normal 5 min, 30 s (with Granules),
4 min, 50 s (without Granules)
+ 30 sec with optional steamreduction
5. When the light goes out, the wash programme is
complete and the hood rises automatically. The
display now shows the last programme run, e.g.
Blinking!
6. Close the hood by pressing button (8) if you are
not running another wash programme straight
away. It saves energy and reduces evaporation
from the wash tank.
7. For combi-mode, select desired length of pro-
gramme by pressing ECO (3), short (4) or normal
(5) buttons.
Eco 1 min 30 s
Short 2 min
+ 20 sec with optional steamreduction
Normal 2 min, 30 s
+ 20 sec with optional steamreduction
This will automatically start the chosen pro-
gramme. When the light goes out, the wash
programme is complete and the hood rises
automatically. Please see no 6. above for further
instructions.
Stopping the machine while in operation
• Switchtowashingwithwater(6)forabout30
seconds in order to rinse off all Granules. Then
press STOP (2)
• Inemergency;JustpressSTOP(2)
NB! Utensils may have remains of detergent and
should be washed again before they are taken out
of the machine. Never drain an emergency stopped
machine! (Granules left in the pump without water
will jam the pump impeller.)
Inspecting the pots and pans
• Visiblycheckthepotsandpansaftereach
programme.
• TomakesurenoGranulesareleft.Pleaseturnall
washware (baskets, pans etc) upside down,
before taking out the items from the machine.
• RemoveanyGranulesthatmaybestuckin
corners, sharp angles and other inaccessible
places (Picture 19).
65°C 85°C
Eco program
with Granules
Time remaining: 2:10
65°C 85°C
Eco program
with Granules
wash time: 2:20
62°C 59°C
Heating the
wash tank, 65°C