Winterhalter GS 501 User manual

Winterhalter GS 501
Betriebsanleitung
Operating Instructions
Notice d‘utilisation

Sehr geehrte Damen und Herren,
sehr geehrte Kunden!
»Vertrauen schenken« – »Vertrauen
haben«: Ein Unternehmen zu führen
ohne Vertrauen in die eigenen Talente
und Fertigkeiten, in die Beziehungen
zu Kunden und Lieferanten, ist für
uns undenkbar.
Diese Grundhaltung erlaubt uns Spit-
zenleistungen. Wir stellen uns täglich
den Herausforderungen, »tüfteln« an
Technik und Design, und entwickeln
neue Konzepte, um unseren Kunden
Sicherheit und Erfolg zu garantieren.
Ich danke Ihnen für Ihr Vertrauen,
das Sie uns mit dem Kauf dieser
Winterhalter Spülmaschine schenken.
Mit den besten Grüßen und Wünschen
für die Zukunft
Ihr
Dear Customer,
„Giving trust“ – „having trust“: run-
ning a company without having faith
in your own abilities and skills, and
in the relationship to customer and
supplier is unthinkable for us.
This guiding company principle allows
us to give our best. We live up to the
challenges on a daily basis, „tinke-
ring“ with technology and design
and developing new concepts that
guarantee our customers‘ safety and
success.
I thank you for the trust that you
have placed in us by buying this
Winterhalter product.
With kind regards and best wishes for
the future
Yours sincerely
Mesdames, Messieurs,
Chers clients,
«Faire confiance et gagner la confi-
ance», telle est notre devise car il est
impossible de conduire une entreprise
sans faire confiance en nos ressources
créatives, aux relations avec la clientè-
le et les fournisseurs.
Ce principe nous conduit à des réali-
sations de pointe et, jour après jour,
nous nous assignons de nouveaux
défis au niveau technique et pour la
conception, que nous maîtrisons par
notre persévérance, dans l’intérêt de
la sécurité et du succès du travail de
nos clients.
Je vous remercie de la confiance que
vous placez en nous et que vous avez
illustrée en faisant l‘acquisition de ce
lave-vaisselle Winterhalter.
Je vous souhaite un grand succès dans
vos activités.
Toujours à votre service
Jürgen Winterhalter Jürgen Winterhalter Jürgen Winterhalter

89005828 1
Operating instructions
for Winterhalter Gastronom dishwasher GS 501
Contents
1 Intended use----------------------------------------------------------------------------------------------------------------------1
2 Safety instructions---------------------------------------------------------------------------------------------------------------1
3 Before using the machine-----------------------------------------------------------------------------------------------------3
4 Operating and control elements ---------------------------------------------------------------------------------------------5
5 Functioning of the dishwasher -----------------------------------------------------------------------------------------------5
6 Preparation for washing -------------------------------------------------------------------------------------------------------6
7 Washing ---------------------------------------------------------------------------------------------------------------------------8
8 After washing------------------------------------------------------------------------------------------------------------------- 10
9 Maintenance and care ------------------------------------------------------------------------------------------------------- 11
10 Faults----------------------------------------------------------------------------------------------------------------------------- 13
11 Emission values --------------------------------------------------------------------------------------------------------------- 13
1 Intended use
•The Winterhalter Gastronom dishwasher GS 501 may only be used for washing items from the
catering industry and related trades.
•The machine may only be used for this purpose and in accordance with the operating instructions.
•The dishwasher is a technical implement for commercial use and is not intended for domestic applica-
tions.
•Any change in design or use of the utensil washer carried out without the written permission of Win-
terhalter Gastronom GmbH leads to the guarantee and product liability becoming null and void. If da-
mage is caused to the utensil washer due to failure to observe the instructions given in this manual, no
claims under guarantee can be made to Winterhalter Gastronom GmbH.
2 Safety instructions
Make sure that you have read and understood the operating instructions before you start to use the washer.
The Winterhalter customer service department can tell you how to operate the washer and how it works.
These operating instructions must always be kept within easy reach of the dishwasher.
The following symbols are used in this manual:
Warning: Failure to observe these instructions can lead to danger to life, e.g. from electrical
equipment.
Attention: Failure to observe these instructions can lead to damage to equipment.
No drinking water! The water in the machine is not for drinking.
This sign indicates recommendations and special features.

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•The dishwasher may only be used once the operating instructions have been read
and understood. Receive instruction in the operation and functioning personally from
the Winterhalter custommer service.
•This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities or lack of experience and knowledge unless
they have been given initial supervision or instruction concerning the use of the appli-
ance by a person responsible for their safety.
•Only operate the dishwasher in the manner described in this manual.
•In the event of danger or faults, switch the dishwasher off immediately.
•Do not open any machine casings or machine parts if tools are necessary to do so.
•Work on the electrical equipment is only to be carried out by specilist personnel.
First diconnect the dishwasher from the mains.
•The water in the dishwasher is not drinking water.
•In the event of faults which are not due to the customer’s water or electricity supply,
contact the Winterhalter customers service.
•In the event of faults with unknown causes, do not swith the dishwasher on again un-
til the cause is known. If necessary, contact the Winterhalter customer service.
•Only use detergent and rinse additive which are suitable for industrial dishwashers.
We recommend the products developed by Winterhalter Gastronom. These are spe-
cially suited to Winterhalter Gastronom dishwashers. All quantities given refer to Win-
terhalter Gastronom products. Observe danger instructions printed on packaging.
•During daily cleaning, make sure that no rusting foreign bodies remain inside the
dishwasher. This can cause the interior to rust. The rust particles may come from
non-stainless items to be washed, cleaning aids, damaged wire trays or baskets or
from supply lines which have not been rust proofed.
•Leave the hood open until the next time you put the machine into operation, so that
the inside of the machine can dry out. This is important for long-lasting protection
against corrosion, even with high grade stainless steel.
•Protect the dishwasher against frost. Systems carrying water can be damaged if they
freeze.
•Do not use normal washing-up liquid. This leads to large amounts of foam building up
in the dishwasher.
•The dishwasher is splash-proof. Do not spray the outside with a high pressure
or steam jet cleaner.
•Check the FI-residual current operated device for functioning regularly according to
the regulations by pressing the test button.
•In addition to daily cleaning, we recommend that you have the dishwasher serviced at
least twice a year by Winterhalter customer service.

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3 Before using the machine
Before you use the machine in your work, it must be connected on your premises by trained specialists in
conformance with locally effective regulations and then set in operation by the Winterhalter customer service.
Do not expose the machine to freezing temperatures. Freezing can damage running water
systems damaged.
3.1 Setup and hookup
Setting up and hooking up the machine to the customer's supply lines and outlets must
be performed in conformance with specific local and national circumstances by ap-
proved fitters.
Completeness check:
After unpacking the machine, first check the delivery against the packing slip to see that it is complete and
has suffered no damage during transportation. Inform the haulage company, the insurance company and the
manufacturer immediately of any damages.
Setting up and aligning the machine
Install supply and drainage tables for pass-through machines and adjust with slight incline to machine or
available sink. Before starting installation, use a spirit level to check that the machine is totally horizontal.
Adjust the machine’s feet to compensate for any unevenness of the floor.
Sanitary installations:
Please observe carefully the information in the attached connection diagram!
Make sure that the water pressure and flow capacity demanded by the connection diagram are
present so that the machine will function properly.
•Install an easily accessible main shutoff valve in the water supply line near the machine. It may not
be located behind the machine.
•The machine is DVGW and WRC approved, or designed and built according to DVGW and WRC gui-
delines. It can be connected to the fresh water supply line without any safety device in between.
•Use the hose and the fine filter in the machine to connect it. The fine filter keeps particles from the
water supply line from getting into the machine and causing extraneous rust to form on the cutlery or
the machine itself.
•If water hardness is greater than 6°d, the installation of a water softener is recommended. Now, the
water inlet temperature is max. 50°C.
•The machine is optionally equipped with a drain pump. The maximum draining capacity is found on
the connection diagram.

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Electrical installation:
DANGER! Danger of death due to live components!
Have the electric installation of the washer and the auxiliary devices belonging to it carried out
only by a specialist firm of electricians approved by the responsible electricity board in accor-
dance with the norms.
Observe the technical connection regulations.
Before commissioning the washer, check that all electrical protection systems are working
correctly.
Caution! The machine is only to be considered free from voltage when the mains disconnect-
ing switch (mains switch) provided by the customer is switched off.
The electrician must take note of the following:
•The total connected load of the machine is stated on the rating plate.
•Safeguard the electrical connection of the machine with delayed-action fuses or automatic fuses in
conformance with the total connected load (see rating plate). Do not use the machine to safeguard
any other electric power consumers.
•As required by regulations, install a main or on-off switch, as well as an FI safety switch in the electri-
cal supply line. All poles of this switch must respond when it is switched off and it must be at least 3
mm between contacts. It must be installed near the machine and be easily accessible.
•Connect the machine to your potential equalization system. The screw for this connection is located in
the machine's base.
If you set up the machine on a supporting stand, the potential equalization system must be put be-
tween the machine and the stand.
Connecting cable
The connecting cable may only be changed or replaced by the manufacturer, its customer service represen-
tative or a similarly qualified person. Use an H07 RN-F type cable or equivalent.
Phase sequence of main power cable
Mains 1/N/~ 2/-/~ 3/N/~ 3/-/~
No. of leads 3 3 5 4
PE green-yellow green-yellow green-yellow green-yellow
N blue - blue -
L1 brown brown grey brown
L2 - blue brown grey
L3 - - black black
Final work:
The machine must be entirely connected to the electrical power mains and the fresh water supply and waste
water drain system. The electrical safety system must be tested and fully functional.
A Winterhalter customer service technical performs the initial start-up. In the process, the operator of the
machine is instructed in how the machine works.
3.2 Initial start-up
After the machine has been connected to your supply lines according to regulations, contact the Winterhalter
agent responsible for your locality in order to perform the initial start-up and be instructed in how to run the
machine.

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4 Operating and control elements
On/Off switch
Press On/Off switch: dishwasher is switched on.
Indicator lamp in On/Off switch lights up.
Press On/Off switch: dishwasher is switched off.
Indicator lamp in On/Off switch does not light up.
Indicator lamp (can only light up with full tank)
Indicator lamp illuminated: heating phase of tank.
Indicator lamp extinguished: heating phase completed.
Programme switch
Press programme switch: short programme.
Release programme switch: long programme.
The indicator lamp in the programme switch lights up while the programme is in progress.
OPTIONAL FEATURE:
Pushbutton switch for drain pump
Press switch: drain pump pumps out tank water (switch lights up)
Release switch: drain pump not in operation (switch does not light up.)
5 Functioning of the dishwasher
After it is switched on, the dishwasher heats up the boiler. During this heating up phase, the tank is filled in
batches with water and simultaneously heated up. The temperature indicator lamp lights up after filling of the
tank is completed until the pre-set target temperature is reached. Then the indicator lamp goes out. It lights
up repeatedly during the heating phases of the tank.
Once the tank has been filled completely, a wash cycle is started automatically to signal readiness for opera-
tion.
The dishwasher is fitted with an automatic hood start. When closing the hood, slight pressure has to be ap-
plied to overcome the hood catch position. The pre-set programme starts as soon as the lid has been closed.
The container for rinse additive is installed separately from the dishwasher. Dosage for the rinse additive is
controlled automatically by the dishwasher.

6 89005828
6 Preparation for washing
Open stop valve of water supply.
Switch on the mains disconnecting device (mains switch) provided by the customer.
Check level in rinse additive container and detergent container (only with automatic
detergent dosage).
Replace or fill up empty containers.
Observe safety instructions on packaging.
Screw standpipe into wash tank with slight turning movement.
Check whether drainage filter, pump suction filter and surface strainers are installed.
Do not load dishes.
Close hood.

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Switch on dishwasher:
Press On/Off switch: dishwasher is switched on.
Indicator lamp in On/Off switch is illuminated.
Tank is filled by the boiler and heated up.
Once the tank is filled completely, a wash cycle is started automatically to signal
readiness for operation.
The programme switch lights up.
Indicator lamp illuminated: heating phase.
Indicator lamp extinguished: heating phase completed.
Detergent dosage
If the dishwasher is fitted with an external detergent dosage pump, there is no need for manual dosage. In
this case, detergent dosage is carried out automatically by the dishwasher.
With an external detergent dosage pump, please observe the operating instructions belonging to it.
Manual detergent pre-dosage:
Pour detergent powder into surface strainer with cup.
Dosage: Approx. 120g
We recommend Winterhalter Gastronom detergent powder. Observe the
Winterhalter Gastronom recommended dosage.
Observe safety instructions on the detergent packaging.
Close hood. Wash programme is started.

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Programme switch illuminated: wash programme in progress.
Programme switch extinguished: wash programme completed.
Manual addition of detergent:
Manual addition of detergent powder must be repeated after approx. every 5 wash
cycles. Pour 60g of detergent powder onto the surface strainer. Then start the wash
programme.
7 Washing
Pre-clean dishes (if necessary pre-wash with spraying nozzle), place in wash rack:
Upper surface of plate facing forward.
Cups and bowls, opening facing down.
Insert cutlery in one layer only.
To select programme length:
Press programme switch: short programme
Release programme switch: long programme
Note: The indicator lamp in the programme switch does not light up yet
Close hood. The wash programme starts automatically.

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Programme switch illuminated: wash programme in progress.
Programme switch extinguished: wash programme completed.
Open hood.
Remove rack
When the hood is opened, the programme switch lights up again briefly and the wash
programme switches to standby.
As soon as the programme switch is extinguished again (after approx. 5 seconds), a
new programme can be started.
•The programme starts automatically when the lid is closed.
•Check surface strainers occasionally for contamination and clean if necessary.
•Check tank water for soiling. If necessary, drain and re-fill machine.
Wash pause
Do not close hood completely but leave in the lower rest position, since on complete closure a wash pro-
gramme is immediately triggered.

10 89005828
8 After washing
Open hood and remove wash rack.
Remove and clean surface strainers.
Remove standpipe, tank is drained.
Note: If the dishwasher is fitted as an optional extra with a drain pump for pumping off
the tank water, the switch must be pressed after removing the standpipe.
The switch then lights up.
Pumping is ended by pressing the switch again.
Spray inside of dishwasher and clean.
Check whether the interior has been cleaned completely.
Remove any remains with a soft scraper or a soft brush.
If necessary, spray the inside of the dishwasher again.
For machines with a drain pump, check whether tank has been completely drained.
If necessary, press the switch again.
After draining, release the switch again.
Re-insert parts removed (standpipe, surface strainers, pump suction filter).

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Switch off dishwasher.
Press On/Off switch: dishwasher is switched off.
Indicator lamp in On/Off switch is extinguished.
Close stop valve of water supply.
Switch off the mains disconnecting device (mains switch) provided by the customer.
Only now is the machine isolated.
•Leave hood open. In this way the interior can dry out.
•Clean the outer walls of the dishwasher with cleaning products for high grade
stainless steel. We recommend Winterhalter Gastronom high-grade stainless steel
cleaner and Winterhalter Gastronom high-grade stainless steel protection.
9 Maintenance and care
The washer should be regularly cleaned to ensure that it remains reliable and in good working order for
many years to come.
In addition to daily cleaning, we recommend that you have the washer serviced at least twice a year by a
Winterhalter service engineer.
Do not spray the machine or direct vicinity (walls and floor) with a water hose, steam jet or high-
pressure cleaner.
When cleaning the floor, take care to avoid flooding the substructure of the machine, in order to
prevent the uncontrolled entry of water.
Open hood.

12 89005828
Remove and clean surface strainers.
Remove and clean pump suction filter.
Remove wash arms and check nozzles for blockages.
Re-insert parts removed.
Clean the outer walls of the dishwasher with cleaning products for high-grade
stainless steel. We recommend Winterhalter Gastronom high-grade stainless steel
cleaner and Winterhalter Gastronom high-grade steel protector.
Descaling
Drain machine.
Interrupt detergent supply: Remove suction pipe from the detergent canister.
Re-fill machine.
Addition of the descaling solution according to manufacturer’s instructions.
Observe the printed safety instructions.
Start wash programme 3-5 times (max. 10 minutes circulation). This loosens the coating of scale.
Drain machine.
Never leave the descaling solution in the machine for a period of several hours.
Put detergent supply into operation again.
Re-fill machine.
Operate machine 3-5 times more.
Drain machine or use for the current wash programme.

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10 Faults
Fault Cause/Effect Remedy
Appliance does not start up Customer’s main switch is not
switched on Switch on customer’s main switch
Stop valve closed Open stop valve
Dishwasher does not fill up
For machines with drain
pump, switch is pressed
and illuminated
Press switch. Indicator lamp must
go out.
Hood is not completely closed Close hood completely.
Press hood over hood catch
Wash programme does not start
Programme not on standby
Open hood again briefly
until indicator lamp in
programme switch is
extinguished
Too low dosage of detergent or
detergent container empty Top up detergent container or add detergent powder
Surface strainer blocked Clean surface strainer
Wash nozzles in the wash arms
blocked Clean wash nozzles
Items are not clean
Functional fault in the water
treatment Call Winterhalter customer service
11 Emission values
Noise emission values
Workplace related emission value measured according to DIN EN ISO 11202: LpAeq < 70dB

Winterhalter Gastronom GmbH
Commercial Dishwashing Systems
Tettnanger Strasse 72
88074 Meckenbeuren · Germany
Telephone [phone]
Telefax [phone]
www.winterhalter.biz
[e-mail]
SD 10/08 89005827-03 Technische Änderungen vorbehalten. Subject to technical modifications. Sous réserve de modification techniques.