Green panther Gp-4019bp-p User manual

Note: Please read the following instructions before use. This book contains important information on SAFETY, ASSEMBLY, OPERATION

& DISCLAIMER: DUE TO CONSTANT UPGRADATION, FEATURES AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE

GP-4019BP-P

BRUSH CUTTER BACK PACK

USER MANUAL

GENERAL INSTRUCTIONS FOR SAFETY OPERATION

All our company products are delivered with an Owner’s manual. Please read it carefully to get

acquainted with the operation of your unit. For further details, consult your dealer.

Before Operation

Protect head (eyes and ears), feet and hands with safety hat, ear cover, goggles, safety shoes

and protective clothes.

Dress properly, do not wear loose clothing or jewelry that could become caught in moving parts

of the unit.

Never let a child operate the machine.

Be sure to check bolts and other fasteners to see if any of them have become loose or missing.

Cutting blade

- The cutter blade is very sharp, handle it with care.

- To install the blade correctly, read the instructions in this manual thoroughly.

- The Cutter ﬁxing blot is left threaded, turn counter-clockwise to tighten, clockwise to loosen.

Fuel

NEVER OPERATE THE ENGINE WITH GASOLINE ONLY.

The engine requires a fuel mix of 25 parts regular gasoline to I part quality two- cycle oil

Do not ﬁll the fuel tank while the engine is running or still warm. The fuel should be poured into

the fuel tank when the engine is cold.

Do NOT SMOKE WHEN FUEL IS ADDED, and when you are working with the machine.

Keep an open ﬂame away becaruse fuel vapors are ﬂammable.

Never smoke or allow a ﬂame to come close to the unit while mixing fuel, ﬁlling the tank or

maintaining the unit.

Fuel should be stored in a dry and cool place.

During Operation

The unit should be operated in a well wentilated area.

Keep children away.Onlookers should be kept at a safe distance from the work area, at least 7 -

8m(30 feet).

Keep all parts of your body and clothing away from the blade when starting or running the

engine.

While cutting, hold the machine ﬁrmly with both hands, and stand with feet well-balanced and

your body balanced.

GENERAL INSTRUCTIONS FOR SAFETY OPERATION

The operator must obey the local regulations of cutting area.

Never carry the unit with the engine running.

For safety, the unit should not run in full throttle without any load.

Don’t run the unit without a mufﬁer.

During a heavy work, be always with a partner.

When making a repair or adjustment, the unit must be stopped and the fuel completely drained.

For Long-term Storange

Drain all fuel from the carburetor, fuel tank and fuel lines.

Repair any damage which has resulted from use.

Clean the unit with a clean rag, or the use of high pressure air hose.

Put a few drops of engine oil into the cylinder through the spark plug hole, and spin the engine

over several times to distribute oil, then reinstall the spark plug.

Cover the unit and store it in a dry area.

Brush Cutter is composed of three major units;engine, ﬂexible shaft and drive shaft.

1. Assembling drive shaft (Fig. I)

Insert the ﬂexible shaft into the joint pipe of Drive Shaft to the end and tighten the joint pipe bolt

by engaging the bolt to the slot of ﬂexible shaft.

NOTE:Make sure to align square end of ﬂexible inner shaft with square hole of drive shaft by

slightly rotating drie shaft. So that they arc connected ﬁrmly.

2. Assembling ﬂexible shaft (Fig.2)

Remove temporarily installed PIN. Insert ﬂexible shaft into clutch case to the end by inserting

square end of ﬂexible inner shaft into square hole of adaptor m Clutch Case. Then screw-in the

PIN by engaging the pin the slot of ﬂexible shaft.

3.Throttle cable and stop cord

Put throttle cable and stop cord through cable passage of shaft grip,then connect each terminal

with each proper position respcctively.(Fig.3)

Finally,clamp those connected throttle cable and stop cord together to ﬂexblc shaft with two wire

clamp bands provided.(Fig.4)

4. Haldle (Fig.5)

Remove the handle bracket A.

Set the handle on, and attach the handle bracket A with two bolts slightly. And adjust position of

the handle according to your working style. Then ﬁx it ﬁrmly with the bolts.

5. Safety cover(Fig.6)

1) Install the safety cover on the shaft with the safety cover bracket and the screws proivded.

2) Tighten the rcrews after setting the safety cover bracket at the appropriate position.

6. Blade

I) When installing a steel blade, ﬁt the blade as shown in the ﬁg. 7

2) When installing or removing a blade, lock cutter holder with lock handle to tighten or to

untighten

as shown in Fig. 8

NOTE: As the blade ﬁxing bolt is left threaded, tum it counter-clockwise and take a special care

not to hurt your ﬁngers by the blade. Be sure to check if it has been ﬁtted correctly.

Adjust shoulder belt length as you feel appropriate before starting engine.

I. Filling the fuel (Fig.9)

1) This engine uses a fuel mix of 25 parts regular gasoline to I part of two-cycle oil. The fuel

should be premixed prior to pouring into the fuel tank. It is recommended a quality twocycle oil

be used in the fuel mix.

CAUTION:FAILURE TO MIX OIL WITH GASOLINE WILL RESULT IN SEIZURE

AND SEVERE DAMAGE TO THE ENGTNE.

2) Be sure to check bolts and other fasteners to see if any of them have become loose or missing.

OPERATING PROCEDURES

2. Starting

I) Open the fuel cock. (Fig. I 0)

2) Move the throttle lever to start position or about I /4 full throttle, in case of metal lever.

(Fig. II)

NOTE: Staring with full throttle causes sudden high revolution of Blade, which is dangerous,

so please avoid it.

3) Set the choKe lever to CLOSE. (Fig. 12)

4) Pull the recoil starter briskly, TAKING CARE TO KEEP THE HANDLE in your grasp, while not

allowing it to snap back.

5) When you hear con:bustible sounds a couple of times, move the choke lever back to as it is

(open position). Then pull the recoil starter briskly.

6) After starting the engine,allow it about 2-3 minutes to warm up before subjecting it to any load.

CAUTION : Biade may turn and ﬂexible shaft may swing as engine starts. Do not let the

blade touch any object when engine starts.

* Adjustment (Fig. 13)

When the idle speed is too high or too low,adjust it with the idle speed adjusting screw.

In case that the blade keeps turning at the idling speed, turn the idle adjusting screw

counterclockwise.

3. Ilow to carry (Fig.l4)

I) First, hold the handle with your left hand and bend yourself down. Slip your right arm into the

right belt.

2) Transfer the shaft to your right hand and reaching back,slip the left arm through the other belt.

3) When the engine unit is mounted on your back, grip the shaft as shown in the ﬁgure.

4. Cutting

I) The blade turns counterclockwise, therefore be advised to operate the cutter from right to

leftward for efﬁcient cutting.

2) When working on a slope,the blade should allow the contour from top to bottom, with the

operator looking down to the left.

3) Keep the onlookers out of the working area at least 7~8m (30ft). (Fig. IS)

4) Special care

If the cutter should strike against stones or the like, stop the engine and cutter and make sure that

the cutter and related parts are in normal condition.

When grass or vine twines round the cutter, stop the engine and blade and remove grass or vine.

5. Stopping

1) Decrease the engine speed, and depress the stop button until engine has stopped. (Fig. 16)

3. I. Periodical check

l) Cleaning

l - l Clean the cleaner element. (Fig. 17) I - 2 Scrape

off the carbon from the spark plug gap (standard

gap is 0.6mm or 0. 023in. ). (Fig. 18) 1 - 3 Clean the

cylinder exhaust port and mufﬂer.

Remove the grasses or dusts entered in the

cylinder cover or fan case cover (otherhwise they

may cause a trouble such as an overheating).

2) Inspect carefully for any fuel or oil leaks.

3) Check all nuts, bolts, screws, etc., making sure

they are tightened and secured as they should be.

4) Lubricate Gear Case, every 50 hours of use.

5) When lubrichting ﬂexible shaft, apply grease

in the ﬂexible pipe of clutch case side. (It is

recommended to apply grease after every 10 hous

of use.)

2.Storage

I) Completely drain the fuel out of the tand and the

carburetor.

2) Keep the engine always to be highter than gear

box part.

3) Clean the unit carefully and keep it from

moisture.

Before installation,putthrottle,cable and stop cord

through cable passage of the shaft grip.

I) The throttle lever and stop switch are temperially assembled together. so they should be

disassembled ﬁrst.

2) Put the round head of throttle cable and throttle cable together into the handle channel.

3) Fix the throttle lever on the hard shaft.

4) Finally,ﬁx the stop switch on the throttle lever with a screw.

MAINTENANCE

SPECIFICATIONS

Model 4019BP-P

Engine Type Brush cutter

Dispiacement 42.7cc

Max.Output 1.25kw 6500rmin

Carbureor Diaphragm type

Lgnitiop system rc [gnition

Lgnition plug BM-A

Fuel Mixed fuel of Gasoline and 2 cycle oil at 25: I

Fuel tank capacity 1.2L

Body Drive Flexible shaft, Drive shaft,Pinion and Gear

Rotational direction

of the cutter

(Viewed from the

top of the cutter)

Counter-clockwise

Dry weight I 0.7kg

PARTS LIST FOR OUR COMPANY BACK-PACK BRUSH CUTTER MODEL

FOREWORD

l.The parts list contains listing for all the spare parts available for the OUR COMPA”--Y BACK.

PACK BRUSH CUTTER MODEL and should always be used \\.hen ordering

genuine OUR COMPANY parts.

2. You may happen to receive ordered parts with a slightly different parts number which has

nothing to do with interchangeability, but it is improved one.

3. In this parts list there may be some different accessories or optional parts from your unit for

this manual covers several models.

HOW TO READ PARTS LIST

I. When “V” appears in the quantity column, the quantity of the speciﬁc part is variable and will

have to be determined when the unit is reassembled.

2. The following abbreviations are used in

this list:

COMP. (COMPLETE) ... This represents

a part made of two or more pieces

permanently fastened together, which

cannot be broken down into separate

parts.

ASS’Y(ASSEMBLY) ... This represents a

part made of two or more pieces which

can be broken down into separate parts.

HEX. . ........ HEXAGONAL

SCREW ...... ROUND HEAD SCREW

F. H.SCREW ........ COUNTER SU”JK

SCREW

WASHER ...... FLAT WASHER

S.WASHER ...... SPRING(LOCK)WASHER

S.NUT ...... SPECIAL NUT

ALL DATA SUBJECT TO CHANGE WITHOUT NOTICE

All dimensions arc in milimeters except for special fasteners, pulleys, wheels and steel balls.

PARTS NAME EXAMPLE INTERPRETATION

SCREW or BOLT 5X 13 5mm diameter, 13mm length

WASHER 6 for 6mm fastner

TUBE 6X 150 6mm inside diameter, 150mm lengh

PIN 6X 12 6mm diameter, 12mm length

OlLSEAL 12225

12mm inside diameter, 22mm outside

diameter.

5mm thick

Gasket Or Ring 8 8mm inside diameter

PIPE ASSEMBLY DIAGRAM & PART LIST OF GP 4019BP-P

SL PART NO. DESCRIPTION

1 4019BPP-T1 Pipe Assembly

2 4019BPP-T2 Shock pad

3 4019BPP-T3 Bearing

4 4019BPP-T4 Shaft

5 4019BPP-T5 Connector

6 4019BPP-T6 Fastener

7 4019BPP-T7 Screw

8 4019BPP-T8 Bolt

9 4019BPP-T9 Gear case assembly

10 4019BPP-T10 Gear case

11 4019BPP-T11 Bearing

12 4019BPP-T12 Bearing

13 4019BPP-T13 Circlip

14 4019BPP-T14 Oil seal

15 4019BPP-T15 Gear shaft

16 4019BPP-T16 Gear

17 4019BPP-T17 Bolt

18 4019BPP-T18 Gasket

19 4019BPP-T19 Washer

20 4019BPP-T20 Pinion

21 4019BPP-T21 Bearing

22 4019BPP-T22 Circlip

23 4019BPP-T23 Stop ring

24 4019BPP-T24 Bolt

25 4019BPP-T25 Bolt

26 4019BPP-T26 Holder A

27 4019BPP-T27 Holder B

SL PART NO. DESCRIPTION

28 4019BPP-T28 Bolt

29 4019BPP-T29

30 4019BPP-T30

31 4019BPP-T31 Flexible shaft assembly

32 4019BPP-T32 Shaft

33 4019BPP-T33 Flexible shaft

34 4019BPP-T34 O-rings

35 4019BPP-T35 Frame carrier

36 4019BPP-T36 Back cushion

37 4019BPP-T37 Pin

38 4019BPP-T38 Ring

39 4019BPP-T39 Screw

40 4019BPP-T40 Support frame

41 4019BPP-T41 Connector

42 4019BPP-T42 Nut

43 4019BPP-T43 bolt

44 4019BPP-T44 Nut

45 4019BPP-T45 On/Off line

46 4019BPP-T46 Tie

47 4019BPP-T47 Switch

48 4019BPP-T48 Nut

49 4019BPP-T49 Fix plate

50 4019BPP-T50 Fix plate

51 4019BPP-T51 Bolt

52 4019BPP-T52 Nut

53 4019BPP-T53 Fuel tank assembly

54 4019BPP-T54-57 Fuel tank cap assembly

SL PART NO. DESCRIPTION

55 4019BPP-T58 Filter assembly

56 4019BPP-T60 Hoop

57 4019BPP-T61 Oil pipe

58 4019BPP-T62 Spring

59 4019BPP-T63 Circlip

60 4019BPP-T64 Tie

61 4019BPP-T65 Belt

62 4019BPP-T66 Bolt

63 4019BPP-T67 Cover

64 4019BPP-T68 Bolt

65 4019BPP-T69

66 4019BPP-T70 Guard assembly

67 4019BPP-T71 Guard

68 4019BPP-T72 Fix frame

69 4019BPP-T73 Bolt

70 4019BPP-T74 Washer

71 4019BPP-T75 Blade

72 4019BPP-T76

73 4019BPP-T77 Switch assembly

74 4019BPP-T78 Handle assembly

75 4019BPP-T79 Handle

76 4019BPP-T80 Bolt

77 4019BPP-T81 Washer

78 4019BPP-T82 Nut

ENGINE SPARE PARTS DIAGRAM & PART LIST OF

GP 4019BP-P

SL PART NO. DESCRIPTION

1 4019BPP-E1 SCREW

2 4019BPP-E2 TANK SUPPORT

3 4019BPP-E3 STARTER

4 4019BPP-E4 AL.GASKET

5 4019BPP-E5 PULLEY

6 4019BPP-E6 LEFT CASE

7 4019BPP-E7 CASE GASKET

8 4019BPP-E8 OIL SEALING

9 4019BPP-E9 BEARING

10 4019BPP-E10 MUFFER GASKET

11 4019BPP-E11 MUFFLER

12 4019BPP-E12 SCREW

13 4019BPP-E13 SCREW

14 4019BPP-E14 CRANKSHAFT

15 4019BPP-E15 SEMI KEY

16 4019BPP-E16 OIL SEALING

17 4019BPP-E17 PIN

18 4019BPP-E18 RIGHT CASE

19 4019BPP-E19 SCREW

20 4019BPP-E20 FLY WHEEL

21 4019BPP-E21 IGNITION COIL

22 4019BPP-E22 SCREW

23 4019BPP-E23 NUT

24 4019BPP-E24 GASKET

25 4019BPP-E25 CLUTCH

26 4019BPP-E26 WASHER

27 4019BPP-E27 CLUTCH SCREW

28 4019BPP-E28 SIDE COVER

29 4019BPP-E29 SCREW

30 4019BPP-E30 FUEL CAP

31 4019BPP-E31 FUEL TANK

SL PART NO. DESCRIPTION

32 4019BPP-E32 RUBBER GASKET

33 4019BPP-E33 TANK SUPPORT

34 4019BPP-E34 SCREW

35 4019BPP-E35 CYLINDER COVER

36 4019BPP-E36 SPARK PLUG

37 4019BPP-E37 CYLINDER COVER

38 4019BPP-E38 BAFFLE

39 4019BPP-E39 CYLINDER GASKET

40 4019BPP-E40 PISTON RING

41 4019BPP-E41 PISTON RING

42 4019BPP-E42 PISTON CLIP

43 4019BPP-E43 PISTON PIN

44 4019BPP-E44 NEEDLE BEARING

45 4019BPP-E45 MANIFOLD GASKET

46 4019BPP-E46 INTAKE MANIFOLD

47 4019BPP-E47 SCREW

48 4019BPP-E48 CARB. GASKET

49 4019BPP-E49 CARBURETOR

50 4019BPP-E50 AIR FILTER BASE

51 4019BPP-E51 BUSHER

52 4019BPP-E52 WASHER

53 4019BPP-E53 SCREW

54 4019BPP-E54 GASKET

55 4019BPP-E55 AIR ELEMENT

56 4019BPP-E57 AIR COVER

57 4019BPP-E58 AIR FILTER SCREW

58 4019BPP-E59 WASHER

59 4019BPP-E60 NUT

60 4019BPP-E61 SPARK SPRING

61 4019BPP-E62 CAP

62 4019BPP-E63 AIR ELEMENT

For safety use, make sure the machine is cleaned every three-months. Before working, make sure

to inspect the ﬁlter and the nozzle,and ensure there is no impurity. After working, make sure there

is no water in the pump and the hose.

If the machine needs to be repaired in the guarantee period, please return the machine to the

shop. You need to provide the certiﬁcate of purchase in order to repair or get the substitute.

Before Packing, the machine should be cleaned, then use closed packaging, packaging should be

ﬁrm. Store the machine in dry place.

For transportation safety. The machine should comply with ISTA.

Meaning of crossed - out wheeled dustbin:

Do not dispose of electrical machines as unsorted municipal waste, use separate collection

facilities.

If electrical machines are disposed of in landﬁlls or dumps, hazardous substances can leak into

the groundwater and get into the food chain, damaging your health and well-being.

When replacing old machines with new ones, the retailer is legally obligated to take back your

old machine for disposals at least free of charge.

INSPECTION & MAINTENANCE

1st Free Service Coupon ISO 9001-2015

CERTIFIED COMPANY

FREE SERVICE COUPON (30 Days / 30 hrs (Which ever is earlier)

Model

PDI Date

Dealer’s Ofﬁce Seal & Signature

Service No.

Purchase bill no. Date

Serial Number

Customer Signature.........................................

Conditions: Operations listed have been performed to my entire satisfaction without any labour charges. Only consumables were charged.

WARRANTY AND FREE SERVICE COUPON

2nd Free Service Coupon ISO 9001-2015

CERTIFIED COMPANY

FREE SERVICE COUPON (60 Days / 60 hrs (Which ever is earlier)

Model

PDI Date

Dealer’s Ofﬁce Seal & Signature

Service No.

Purchase bill no. Date

Serial Number

Customer Signature.........................................

Conditions: Operations listed have been performed to my entire satisfaction without any labour charges. Only consumables were charged.

WARRANTY AND FREE SERVICE COUPON

3rd Free Service Coupon ISO 9001-2015

CERTIFIED COMPANY

FREE SERVICE COUPON (90 Days / 120 hrs (Which ever is earlier)

Model

PDI Date

Dealer’s Ofﬁce Seal & Signature

Service No.

Purchase bill no. Date

Serial Number

Customer Signature.........................................

Conditions: Operations listed have been performed to my entire satisfaction without any labour charges. Only consumables were charged.

WARRANTY AND FREE SERVICE COUPON

agriculture I horticulture I sericulture I plantations I forest I garden I healthcare



GP-4019BP-P BRUSH CUTTER

1. LIMITED WARRANTY PERIOD : For a period of six months from the date of Sale / delivery of the product which ever is earlier. 2. LIMITED

WARRANTY OBLIGATION : Replacement of defective part(s) by authorized dealer are free of charges. If found defective by reasons of defective

material / poor workmanship, parts will be replaced and there will be no value re-imbursement. 3. TERMS & CONDlTlONS : a. Claims under

warranty will be accepted on submission of Warranty Card duly ﬁlled and stamped by authorized dealer together with the original purchase

document. : b. Shipping / transportation / Incidental charges incurred in replacing defective parts under warranty shall be borne by the purchaser.

WARRANTY null & void if

(i) Lack of maintenance, (ii) Incorrect use of the machine or tampering, (iii) Use of non-genuine spare parts, (iv) Usage of acids, solvents, or any

ﬂammable materials, (v) Non-usage of ﬁlter water / clear water / soft water & using water above 40°C temperature, (vi) While using the pressure

washers to draw water which is contaminated with dust & solvents (eg. paint thinners, gasoline, oil, etc.), (vii) Repair done by unauthorized

service people, (viii) Those parts subject to wear & tear due to normal operations and plastic parts, rubber items etc, (ix) Loose connections,

faulty electrical ﬁxtures & ﬂuctuations in power supply.

4. Should any failure occur during or after the warranty period, customer does not have the right to interrupt payment / price discount.

5. Incidental or consequential damages like inconvenience commercial loss, loss of tie, mental agony etc.

6. Loss of any nature due to operation or non-operation is not covered under warranty.

7. All free service are at Dealer’s service point only.

8. Warranty ceases if service is not done periodically.

9. The attached card should be completed and returned to Ratnagiri Impex Pvt. Ltd. for registration immediately after sale / delivery.

10. The warranty is void unless you register the warranty card with Ratnagiri Impex Pvt. Ltd.

11. The decision of Ratnagiri Impex Pvt. Ltd., in settling the warranty is ﬁnal in all respects.

12. All disputes are subject to Bangalore Courts Jurisdiction