GreenWorks Pro CrossoverZ Zero Turn User manual

P0804055-00, Rev 1.0
CrossoverZ Zero Turn
6-in-parallel
Model No.CRZ426 CRZ428
Read all safety rules and instructions carefully before operating this tool.
Parts Manual with torque value
TOLL-FREE HELPLINE: 1-855-345-3934
www.greenworksools.com

P0804055-00, Rev 1.0
CONTENTS
NOTE: ILLUSTRATIONS MAY OR MAY NOT REPRESENT THE ACTUAL
ASSEMBLIES AND IT IS NOT RECOMMENDED TO USE THIS MANUAL AS A GUIDE
TO ASSEMBLE OR DISASSEMBLE THE MOWER.
Labels
LABELS-WARNING/SAFETY............................................................................................................15
LABELS-BRAND/MODEL....................................................................................................................16
LABELS-FUNCTION...........................................................................................................................17
Body and structures
FRAME........................................................................................................................21
BATTERY COVER......................................................................................................................22
Electrical System
BATTERY AND CHARGER......................................................................................................31
CONTROLLER MOUNT..................................................................................................................32
WIRE HARNESS................................................................................................................33
SWITCHES&GAUGES..............................................................................................35
GPS.........................................................................................................................36
LIGHTS.........................................................................................................................39
Deck System
DECK, MOTORS, BLADES......................................................................................................41
DECK COMPONENTS.......................................................................................................................42
DECKLIFT..............................................................................................................................45
DISCHARGE CHUTE..................................................................................................46
Drive System
WHEELS.............................................................................................................................................51
FRONT CASTER PARTS.....................................................................................................................52
DRIVE MOTOR AND TRANSMISSION...............................................................................................55
Operator System
SEAT AND MOUNT..........................................................................................................................61
CONTROL ARMS..........................................................................................................................63
CONTROL BOX RH......................................................................................................................64
CONTROL BOX LH......................................................................................................................65

P0804055-00, Rev 1.0
LABELS-WARNING/SAFETY
CRZ 426 60V
CrossoverZ Zero Turn
1-888-909-6757
www.greenworkstools.com
FOR USE ONLY WITH 60BA08
BATTERY. SEE INSTRUCTION MANUAL
FOR ADDITIONAL BATTERY PACKS.
TO REDUCE THE RISK
OF INJURY OR ELEC-
TRIC SHOCK DO NOT REMOVE COVER.
NO USER SERVICEABLE PARTS INSIDE.
REFER SERVICING TO QUALIFIED
SERVICE PERSONNEL.
CAUTION:
15-1 (for 7409302)
15-1 (for 7409402)
15-1 (for 7409502)
15-2 15-3
15-6
15-7
15-1
15-8
15-4 15-5
FOR USE ONLY WITH BAB734
BATTERY. SEE INSTRUCTION MANUAL
FOR ADDITIONAL BATTERY PACKS.
CRZ 428 80V
CrossoverZ Zero Turn
1-855-470-4267
www.greenworkstools.com
TO REDUCE THE RISK
OF INJURY OR ELEC-
TRIC SHOCK DO NOT REMOVE COVER.
NO USER SERVICEABLE PARTS INSIDE.
REFER SERVICING TO QUALIFIED
SERVICE PERSONNEL.
CAUTION:
FOR USE ONLY WITH GL600BT
BATTERY. SEE INSTRUCTION MANUAL
FOR ADDITIONAL BATTERY PACKS.
CRZ 428 82V
CrossoverZ Zero Turn
1-855-470-4267
www.greenworkstools.com
TO REDUCE THE RISK
OF INJURY OR ELEC-
TRIC SHOCK DO NOT REMOVE COVER.
NO USER SERVICEABLE PARTS INSIDE.
REFER SERVICING TO QUALIFIED
SERVICE PERSONNEL.
CAUTION:
DANGER
FOR SAFE OPERATION, READ AND UNDERSTAND THE INSTRUCTION MANUAL. TO REDUCE THE RISK OF INJURY,
ALWAYS WEAR EYE PROTECTION. STORE INDOORS, DO NOT EXPOSE TO RAIN AND WATER, AVOID DIRECT
SUNSHINE. DO NOT OPERATE ON INCLINES GREATER THAN 15º. MOW ACROSS THE FACE OF SLOPES, NEVER UP AND DOWN. BEFORE AND
WHILE BACKING, LOOK BEHIND AND DOWN. NEVER CARRY CHILDREN OR ANYONE EVEN WHEN THE BLADES ARE OFF. KEEP CHILDREN
OUT OF THE MOWING AREA AND UNDER THE WATCHFUL CARE OF A RESPONSIBLE ADULT OTHER THAN THE OPERATOR. PAY ATTENTION
THAT BYSTANDERS ARE NOT INJURED THROUGH FOREIGN OBJECTS THROWN FROM THE MOWER. KEEP ALL BYSTANDERS AT LEAST 100
FT. AWAY. DO NOT REACH HANDS OR FEET UNDER MOWER DECK. TO REDUCE THE RISK OF ELECTRIC SHOCK: DO NOT EXPOSE TO RAIN,
WATER OR EXCESSIVE MOISTURE; STORE INDOORS. TO REDUCE THE RISK OF FIRE, EXPLOSION AND/OR BURNS, INCLUDING CHEMICAL
BURNS, DO NOT DISASSEMBLE, CRUSH, HEAT ABOVE 212˚ F, EXPOSE TO FIRE OR INCINERATE.
Cancer and Reproductive Harm
– www.P65Warnings.ca.gov.
Cáncer y Daño Reproductivo
– www.P65Warnings.ca.gov.
ADVERTENCIA
WARNING
·Never pull the neutral bypass lever outside
when the machine is working on the slope!
DANGER
·Never drive mower with the neutral bypass
knob working!
MAX TOWING
WEIGHT 300lbs WEIGHT 200lbs
MAX LOADING

P0804055-00, Rev 1.0
ITEM NO. PART NO. DESCRIPTION QTY
15-1
R0203310-00 CrossoverZ Zero Turn 6-in-parallel 60V safety label 1
R0203311-00 CrossoverZ Zero Turn 6-in-parallel 80V safety label 1
R0203422-00 CrossoverZ Zero Turn 6-in-parallel 82V safety label 1
15-2 R0201623-00 Warning label 1
15-3 R0202922-00 No standing label 1
15-4 R0201625-00 CP65 label 1
15-5 R0201627-00 Keep H/F away 1
15-6 R0203316-00 Bypass label 1
15-7 R0203317-00 Weight limit label 300lbs 1
15-8 R0203313-00 Load-bearing label 1
15-2
15-1
15-3
15-7
15-8
15-6 15-2 1
5
-4
15-5

P0804055-00, Rev 1.0
LABELS-BRAND/MODEL
16-1
16-2 16-3
16-4 16-5
16-4
16-1

P0804055-00, Rev 1.0
ITEM NO. PART NO. DESCRIPTION QTY
16-1 R0202933-00 GW 60V LOGO 1
16-2 R0203297-00 CRT42 60V battery pack compartment clamshell label 1
16-3 R0203299-00 CRT42 80V/82V battery pack compartment clamshell label 1
16-4
R0203308-00 CRZ426 model label (for 7409302) 2
R0203309-00 CRZ428 model label (for 7409402 / 7409502) 2
16-5 R0203185-00 Zero-turn mower 42-inch cutting label 1
16-2
16-1
16-4
16-4
16-5
16-2/16-3

P0804055-00, Rev 1.0
LABELS-FUNCTION
This device contains:
FCC ID: XMR201808EC25AF
IC: 10224A-201808EC25AF
This device complies with part 15 of the FCC
Rules. Operation is subject to the condition that
this device does not cause harmful interference.
Made in China
SN:
17-1 (A) 17-1 (B) 17-1(C)
17-2
17-4
17-3
17-1

P0804055-00, Rev 1.0
ITEM NO. PART NO. DESCRIPTION QTY
17-1
R0203300-00 Compartment label A 1
R0203302-00 Compartment label B 1
R0203303-00 Compartment label C 1
17-2 R0203305-00 GPS Label 1
17-3
R0203314-00 Left anti-cursor label 1
R0203315-00 Right anti-cursor label 1
17-4 R0203186-00 Height adjust label 1
17-2
17-1
17-2
17-4
17-3

P0804055-00, Rev 1.0
FRAME
21-1

P0804055-00, Rev 1.0
ITEM NO. PART NO. DESCRIPTION QTY
21-1 R0200534-00 Bolt M8×20 15
21-2 R0202222-00 Dust cap 2
21-3 R0200684-00 Grease zerk tting 2
21-4 R0202221-00 Frame welding 1
21-5 R0200549-00 Nut M8 10
21-6 R0200377-00 Foot pad 2
21-7 R0202220-00 Mounting plate 1
21-8 R0201314-00 Nut plate M6 5
21-9 R0202219-00 Body rear 1
21-10 R0202218-00 Mounting plate 1
21-11 R0203291-00 Plug xed plate 1
21-12 R0200710-00 Shock pad 2
21-13 R0200376-00 Konb bolt 1
21-14 R0202217-00 Foot pedal 1
21-15 R0202216-00 Front guard welding 1
21-16 R0200496-00 Lock nut M8 14
21-17 R0201547-00 Cup head square neck bolts with small head and
short neck - Product grade B 6
21-18 R0201412-00 Shock pad 4
21-19 R0203292-00 Fixed plate 1
21-20 R0203238-00 Cement resistor 1
21-21 R0200551-00 Hexagon pan head screw 2
21-22 R0201499-00 Nut plate 2
21-23 R0202578-00 Insulation pad 4
21-24 R0200518-00 Lock nut, M6 8
21-25 R0201376-00 Hexalobular socket pan head screw 3
21-26 R0203296-00 Air cap lever lug 1
21-27 R0203298-00 Air cap lever lug 1
21-28 R0203301-00 Plug xed plate 1
21-29 R0201437-00 Audio -buzzer 1
21-30 R0201500-00 Pan head screws with cross recess 2
21-2

P0804055-00, Rev 1.0
BATTERY COVER
22-1

P0804055-00, Rev 1.0
ITEM NO. PART NO. DESCRIPTION QTY
22-1 R0201314-00 Nut plate M6 4
22-2 R0203393-00 Mounting plate 1
22-3 R0202009-00 Bucket 1
22-4 R0201376-00 Hexagon pan head screw 12
22-2

P0804055-00, Rev 1.0
BATTERY AND CHARGER
31-1

P0804055-00, Rev 1.0
ITEM NO. PART NO. DESCRIPTION QTY
31-1 R0202636-00 Fixed bracket 2
31-2 R0200520-00 Prevailing torque type hexagon nuts (with non-metallic
insert), style 2 4
31-3 R0202637-00 Hexalobular socket pan head tapping screws 30
31-4 R0202638-00 Base 1
31-5 R0203228-00 Battery compartment power cord 1
31-6 R0203405-00 Battery compartment power cord 1
31-7 R0203229-00 Battery compartment communication line 1
31-8 R0202640-00 Fan 1
31-9 R0200534-00 Bolt M8 ×20 6
31-10 R0203159-00 Hexalobular socket screw 12
31-11 R0203160-00 Dust sponge 2
31-12 R0202641-00 Middle cover 1
31-13 R0202642-00 Filter element 1
31-14 R0202643-00 Front cover 1
31-15 R0202644-00 Rotating shaft 1
31-16 R0203286-00 Hexagon socket button head screws 8
31-17 R0202646-00 Flap hinge 2
31-18 R0203170-00 Battery pack ap assembly 1
31-19 R0203171-00 Terminal retaining plate 3
31-20
R0203230-00 PCBA ( Lawnmower - 60V ) 1
R0203247-00 PCBA ( Lawnmower - 80V/82V ) 1
31-21 R0202649-00 Hexalobular socket pan head tapping screws 10
31-22 R0202650-00 Base mounting plate 1
31-23 R0203237-00 PCBA ( Torch ) 3
31-24
R0203172-00 Battery compartment assembly 1
R0203250-00 Battery compartment assembly 1
31-25 R0202671-00 Reset spring 18
31-26 R0203287-00 Spring base 6
31-2

P0804055-00, Rev 1.0
ITEM NO. PART NO. DESCRIPTION QTY
31-27
2957102 GW 60V 2P 21700 Battery 6
2981102 GW 80V 2P 21700 Battery 12
2935802 GW 82V 2P 21700 Battery 6
31-28 R0202660-00 Release button shaft retaining plate 6
31-29 R0202672-00 Torsion spring 6
31-30 R0202657-00 Battery pack release button shaft 6
31-31 R0203174-00 Battery pack release button 6
31-32
2958702 Charger (60V) 3
2958602AZ Charger (80V) 3
2958302 Charger (82V) 3
31-33 R0203259-00 Accessory bag 1
31-3

P0804055-00, Rev 1.0
CONTROLER MOUNT
32-1

P0804055-00, Rev 1.0
ITEM NO. PART NO. DESCRIPTION QTY
32-1 R0201522-00 Hexagon socket head cap screw 2
32-2
R0203231-00 Drive controller 2
R0203243-00 Drive controller 2
32-3 R0202211-00 Mounting plate 2
32-4 R0200549-00 Nut M8 6
32-5 R0201314-00 Nut plate M6 8
32-6 R0202524-00 Right reset bracket welding 1
32-7 R0202024-00 Insulating base 4
32-8 R0201409-00 Nylon sleeve 4
32-9 R0200534-00 Bolt M8 ×20 8
32-10 R0202022-00 Hexagon pan head screw 8
32-11
R0203232-00 Blade controller 2
R0203244-00 Blade controller 2
32-12 R0201410-00 Single coil spring lock washers, normal type φ6 8
32-13 R0200546-00 Hexalobular socket pan head screw 8
32-14 R0200393-00 Washer 4
32-15 R0200398-00 Hexagon ange bolts - Heavy series - Product grade B 4
32-16 R0202525-00 Body rear 1
32-17 R0202528-00 Left side plate welding 1
32-18 R0200517-00 Prevailing torque type hexagon nuts (with non-metallic
insert), style 2 4
32-19 R0202206-00 DC power supply 1
32-20 R0202027-00 Lock threaded rod 2
32-2

P0804055-00, Rev 1.0
WIRE HARNESS

P0804055-00, Rev 1.0
ITEM NO. PART NO. DESCRIPTION QTY
33-1
R0203235-00 Hexagon ange bolts - Heavy series - Product grade B 1
R0203246-00 Control harness assembly of whole machine 1
33-2 R0203236-00 Power wiring harness for whole machine 1
33-3 R0200390-00 Ribbon 20
33-4 R0202543-00 Ribbon 30
33-5 R0203240-00 Motor wiring harness 2
33-1

P0804055-00, Rev 1.0
SWITCHES&GAUGES
35-1