GreenWorks DDD402 User manual

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DDD402
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www.greenworksaustralia.com
Greenworks Australia
A Division Jak Max P/L
380 Foley’s Road Derrimut
Victoria, Australia 3026
3704107AU
EN OPERATOR MANUALHAMMER DRILL
DDD402

1 Description......................................... 2
1.1 Purpose.............................................................. 2
1.2 Overview........................................................... 2
1.3 Packing list........................................................ 2
2 General power tool safety
warnings............................................. 2
2.1 Work area safety................................................ 2
2.2 Electrical safety................................................. 2
2.3 Personal safety...................................................2
2.4 Power tool use and care..................................... 3
2.5 Battery tool use and care................................... 3
2.6 Service............................................................... 3
3 Drill safety warnings......................... 3
4 Symbols on the product.................... 4
5 Risk levels...........................................4
6 Recycle................................................4
7 Installation......................................... 4
7.1 Unpack the machine.......................................... 4
7.2 Install the battery pack.......................................4
7.3 Remove the battery pack................................... 5
7.4 Install the bit...................................................... 5
7.5 Remove the bit...................................................5
8 Operation........................................... 5
8.1 Start the machine............................................... 5
8.2 Stop the machine............................................... 5
8.3 Adjust the variable speed...................................5
8.4 Adjust the two-speed gear train......................... 5
8.5 Select the mode..................................................5
8.6 Adjust the reversing button................................6
8.7 Drill materials.................................................... 6
9 Maintenance.......................................6
9.1 Remove the chuck............................................. 6
9.2 Retighten a loose chuck.....................................7
9.3 Clean the machine............................................. 7
10 Technical data.................................... 7
11 Warranty............................................ 7
1
English EN

1 DESCRIPTION
1.1 PURPOSE
This machine is used to drill in all types of wood materials
(lumber, plywood, paneling, composition board, and hard
board), ceramics, plastics, fiberglass, laminates and metals.
1.2 OVERVIEW
Figure 1.
1Two-speed gear train
( HI-LO)
2Mode selection ring
3Torque adjustment ring
4Keyless chuck
5LED light
6Switch trigger
7Belt clip
8Reversing button
1.3 PACKING LIST
1Hammer drill
2Double sided bit
3Belt clip
4Screw
5Manual
2 GENERAL POWER TOOL
SAFETY WARNINGS
WARNING
Read all safety warnings, instructions, illustrations and
specifications provided with this power tool. Failure to
follow all instructions listed below may result in electric
shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-
operated (corded) power tool or BATTERY-operated
(cordless) power tool.
2.1 WORK AREA SAFETY
•Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
•Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes.
•Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
2.2 ELECTRICAL SAFETY
•Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
•Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
•Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
•Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges and moving
parts. Damaged or entangled cords increase the risk of
electric shock.
•When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
•If operating a power tool in a damp location is
unavoidable, use a RESIDUAL CURRENT DEVICE
(RCD) protected supply. Use of an RCD reduces the risk
of electric shock.
2.3 PERSONAL SAFETY
•Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A lapse of attention
while operating power tools may result in serious
personal injury.
•Use personal protection. Always wear eye protection.
Protective products such as dust mask, non-skid safety
shoes, hard hat or hearing protection used appropriately
will reduce personal injuries.
•Prevent unintentional starting. Ensure the switch is in
the off position before connecting to power source
and/or battery pack and when picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energizing power tools that have the switch on
invites accidents.
•Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal
injury.
•Do not over-reach. Keep proper footing and balance
at all times. This enables better control of the power tool
in unexpected situations.
•Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
•If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can
reduce dust related hazards.
•Do not let familiarity gained from frequent use of tools
allow you to become complacent and ignore tool safety
principles. A careless action can cause severe injury
within a fraction of a second.
2
English
EN

2.4 POWER TOOL USE AND CARE
•Do not force the power tool. Use the correct power
tool for your application. The correct power tool will do
the job better and safer at the rate for which it was
designed.
•Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
•Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
•Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
•Maintain power tools and accessories. Check for
misalignment or binding of moving parts, breakage of
parts and any other condition that may affect the
power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused by
poorly maintained power tools.
•Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
•Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
•Keep handles and grasping surfaces dry, clean and
free from oil and grease. Slippery handles and grasping
surfaces do not allow for safe handling and control of the
tool in unexpected situations.
2.5 BATTERY TOOL USE AND CARE
•Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type of
battery pack may create a risk of fire when used with
another battery pack.
•Use power tools only with specifically designated
battery packs. Use of any other battery packs may create
a risk of injury and fire.
•When battery pack is not in use, keep it away from
other metal objects like paper clips, coins, keys, nails,
screws, or other small metal objects that can make a
connection from one terminal to another. Shorting the
battery terminals together may cause burns or fire.
•Under abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally
occurs, flush with plenty of soap and water. If liquid
contacts eyes, immediately seek medical help. Liquid
ejected from the battery may cause irritation or burns.
•Do not use a battery pack or tool that is damaged or
modified. Damaged or modified batteries may exhibit
unpredictable behaviour resulting in fire, explosion or
risk of injury.
•Do not expose a battery pack or tool to fire or
excessive temperature. Exposure to fire or temperature
above 130 °C may cause explosion.
•Follow all charging instructions and do not charge the
battery pack or tool outside the temperature range
specified in the instructions. Charging improperly or at
temperatures outside the specified range may damage the
battery and increase the risk of fire.
2.6 SERVICE
•Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
•Never service damaged battery packs. Service of
battery packs should only be performed by the
manufacturer or authorized service providers.
3 DRILL SAFETY WARNINGS
•Wear ear protectors when impact drilling. Exposure to
noise can cause hearing loss.
•Hold the power tool by insulated gripping surfaces,
when performing an operation where the cutting
accessory may contact hidden wiring. Cutting
accessory or fasteners contacting a "live" wire may make
exposed metal parts of the power tool "live" and could
give the operator an electric shock.
•Never operate at higher speed than the maximum
speed rating of the drill bit. At higher speeds, the bit is
likely to bend if allowed to rotate freely without
contacting the workpiece, resulting in personal injury.
•Always start drilling at low speed and with the bit tip
in contact with the workpiece. At higher speeds, the bit
is likely to bend if allowed to rotate freely without
contacting the workpiece, resulting in personal injury.
•Apply pressure only in direct line with the bit and do
not apply excessive pressure. Bits can bend causing
breakage or loss of control, resulting in personal injury.
•Know your power tool. Read operator manual
carefully.Learn its applications and limitations, as well
as the specific potential hazards related to this power
tool. Obey this instruction will reduce shock, fire or
serious injury.
•Always wear safety glasses with side shields marked to
comply with ANSI Z87.1.Obey this instruction will
reduce the risk of serious injury.
•Protect your lungs. Wear a face or dust mask if the
operation is dusty.Obey this instruction will reduce the
risk of serious injury.
•Protect your hearing. Wear hearing protection during
extended periods of operation.Obey this instruction will
reduce the risk of serious injury.
3
English EN

4 SYMBOLS ON THE PRODUCT
Some of the following symbols may be used on this tool.
Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the
tool better and safer.
Symbol Explanation
V Voltage
Direct current
Read all safety warnings and all in-
structions.
Safety alert
Wear eye protection
Wear ear protection
Low speed
High speed
Do not touch rotating part.
5 RISK LEVELS
The following signal words and meanings are intended to
explain the levels of risk associated with this product.
SYM-
BOL
SIGNAL MEANING
DANGER Indicates an imminently haz-
ardous situation,which, if not
avoided, will result in death
or serious injury.
WARNING Indicates a potentially hazard-
ous situation,which, if not
avoided, could result in death
or serious injury.
CAUTION Indicates a potentially hazard-
ous situation, which, if not
avoided, may result in minor
or moderate injury.
SYM-
BOL
SIGNAL MEANING
CAUTION (Without Safety Alert Sym-
bol) Indicates a situation that
may result in property dam-
age.
6 RECYCLE
Separate collection. You must not discard
with usual household waste. If it is necessa-
ry to replace the machine, or if it is no more
use to you, do not discard it with household
waste. Make this machine available for sepa-
rate collection.
Separate collection of used machine and
packaging let you recycle materials and use
them again. Use of the recycled materials
helps prevent environmental pollution and
decreases the requirements for raw materi-
als.
At the end of their useful life, discard batter-
ies with a precaution for our environment.
The battery contains material that is danger-
ous to you and the environment. You must
remove and discard these materials separate-
ly at a equipment that accepts lithium-ion
batteries.
7 INSTALLATION
7.1 UNPACK THE MACHINE
WARNING
Make sure that you correctly assemble the machine before
use.
WARNING
• If the parts are damaged, do not use the machine.
• If you do not have all the parts, do not operate the
machine.
• If the parts are damaged or missing, speak to the service
center.
1. Open the package.
2. Read the documentation in the box.
3. Remove all the unassembled parts from the box.
4. Remove the machine from the box.
5. Discard the box and package in compliance with local
regulations.
7.2 INSTALL THE BATTERY PACK
Figure 2.
4
English
EN

WARNING
• If the battery pack or charger is damaged, replace the
battery pack or the charger.
• Stop the machine and wait until the motor stops before
you install or remove the battery pack.
• Read, know, and do the instructions in the battery and
charger manual.
1. Align the lift ribs on the battery pack with the grooves in
the battery compartment.
2. Push the battery pack into the battery compartment until
the battery pack locks into place.
3. When you hear a click, the battery pack is installed.
7.3 REMOVE THE BATTERY PACK
Figure 3.
1. Push and hold the battery release button.
2. Remove the battery pack from the machine.
7.4 INSTALL THE BIT
Figure 4.
1. Push reversing button in the center position to lock the
switch trigger.
2. Open or close the chuck jaws to a point.
3. Lift the front of the machine to keep the bit from falling
out of the chuck jaws.
4. Put the bit into the point.
5. Tighten the chuck jaws.
NOTE
Turn the chuck body to close the chuck jaws. Do not use a
wrench to tighten or loosen the chuck jaws.
WARNING
Put the bit straight into the chuck jaws. Do not put the bit
into the chuck jaws at an angle then tighten.
7.5 REMOVE THE BIT
Figure 5.
1. Push reversing button in the center position to lock the
switch trigger.
2. Open the chuck jaws.
3. Remove the drill bit.
WARNING
Be prepared for binding at bit breakthrough. When these
situations occur, drill has a tendency to grab and kick
opposite to the direction of rotation and could cause loss of
control when breaking through material. If not prepared,
this loss of control can result in possible serious injury.
8 OPERATION
WARNING
Always wear eye protection.
WARNING
Do not use any attachments or accessories not
recommended by the manufacturer of this product.
8.1 START THE MACHINE
Figure 6.
NOTE
The machine can not work until the reversing button is
pushed fully to the left or right. Do not operate the machine
at low speeds for extended periods of time.
1. Push the switch trigger to turn the machine ON (I).
8.2 STOP THE MACHINE
Figure 6.
1. Release the switch trigge to turn the machine OFF (O).
WARNING
Release the switch trigger and let the coupler to come to a
complete stop.
8.3 ADJUST THE VARIABLE SPEED
Figure 6.
1. Increase the trigger pressure to make a higher speed.
2. Decrease the trigger pressure to make a lower speed.
8.4 ADJUST THE TWO-SPEED GEAR
TRAIN
Figure 7.
The machine has a two-speed gear train designed for drilling
or driving at LO (1) or HI (2) speeds. A slide switch is on top
of the machine.
1. When you use the machine in the LO (1) speed, the speed
decreases and the machine has more power and torque.
2. When you use the machine in the HI (2) speed, the speed
increases and the machine has less power and torque.
WARNING
Use LO (1) speed for high power and torque applications
and HI (2) speed for fast drilling or driving applications.
8.5 SELECT THE MODE
Figure 8.
5
English EN

To change the operation mode, adjust the mode selection ring
to the correct position.
The machine is used for three functions: driver (a), drill (b)
and hammer drill(c).
NOTE
Torque can not be adjusted until the driver (a) mode starts.
A. The direction to decrease torque.
B. The direction to increase torque.
NOTE
When hammer drilling, do not apply too much pressure.
8.6 ADJUST THE REVERSING
BUTTON
The machine has the reversing button (forward/reverse lock)
above the switch trigger to chang the direction of the bit.
Figure 9 - 10.
1. When the reversing button is on the left side of the switch
trigger, the bit direciton is forward.
2. When the reversing button is on the right side of the
switch trigger, the bit direction is reversible.
3. Put the direction button in the OFF (center lock) position
to help decrease the possibility of accidental start when
not operate.
WARNING
Release the switch trigger and let the chuck to come to a
complete stop to stop the mahcine.
WARNING
Let the chuck to come to a complete stop before changing
the direction of rotation.
NOTE
The machine does not operate until the direction button is
pushed fully to the left or right.
8.7 DRILL MATERIALS
• When drilling hard, smooth surfaces, use a center punch
to mark the desired hole location. This can prevent the
drill bit from slipping off-center as the hole is started.
• When drilling metals, use a light oil on the drill bit to
keep it from overheating. The oil can prolong the life of
the bit and increase the drilling action.
• If the bit jams in the workpiece or if the drill falls, stop to
use the machine immediately. Remove the bit from the
workpiece and analyze the cause of the jam.
NOTE
This drill has an electric brake. When the switch trigger is
released, the chuck stops turning. When the brake is
functioning properly, sparks can be visible through the vent
slots on the housing. This is normal and is the action of the
brake.
WOOD DRILLING
For maximum performance, use high speed steel bits for
wood drilling.
1. Operate the machine at a very low speed to prevent the
bit from slipping off the starting point. Increase the speed
as the drill bit bites into the material.
2. When drilling through holes, put a piece of wood behind
the workpiece to prevent ragged or splintered edges on
the back side of the hole.
METAL DRILLING
For maximum performance, use high speed steel bits for
metal or steel drilling.
1. Operate the machine at a very low speed to prevent the
bit from slipping off the starting point.
2. Hold consistent speed and pressure to avoid overheating
the bit. Applying too much pressure can: Overheat the
drill; Wear the bearings; Bend or burn bits; and Produce
off-center or irregular-shaped holes.
3. When drilling large holes in metal, start with a small bit,
then finish with a large bit. Also, lubricate the bit with oil
to improve drilling action and increase bit life.
9 MAINTENANCE
CAUTION
Do not let brake fluids, gasoline, petroleum-based materials
touch the plastic parts. Chemicals can cause damage to the
plastic, and make the plastic unserviceable.
CAUTION
Do not use strong solvents or detergents on the plastic
housing or components.
WARNING
Remove the battery pack from the machine before
maintenance.
9.1 REMOVE THE CHUCK
The chuck may be removed and replaced by a new one.
NOTE
Note: before remove the chuck, lock the switch trigger by
placing the direction of rotation selector in center position
and remove the battery pack.
6
English
EN

• Lossen the chuck jaws securely and insert a cross
screwdriver into the chuck of the drill to remove the
screw in a clockwise direction.
• The chuck body can now be unscrewed by hand in a
counterclockwise direction.
9.2 RETIGHTEN A LOOSE CHUCK
• Aline the chuck hole to the drill spindle and tighten the
chuck in a clockwise direction until the chuck engages
completely with a continuous click. At this time, the
chuck jaw is closed.
• Use a dexterous strength to loosen the chuck jaw
counterclockwise. Aline the screw with the hole of
spindle and insert a screwdriver into the chuck to tighten
the crew counterclockwise.
9.3 CLEAN THE MACHINE
CAUTION
The machine must be dry. Humidity can cause risks of
electrical shocks.
• Clear the unwanted material out of the air vent with a
vacuum cleaner.
• Do not spray the air vent or put the air vent in solvents.
• Clean the housing and the plastic components with a
moist and soft cloth.
10 TECHNICAL DATA
Voltage 24 V
No load speed 0-450 / 0-1700 min-1
Chuck 13 mm Keyless
Clutch 20 Positions + Drill + Ham-
mer
Torque 60 N·m
Weight without battery 1.4 kg
Battery model G24B2 / G24B4 and other
BAG series
Charger model 2913907 and other CAG ser-
ies
Measured sound pressure
level
73 dB(A), KpA= 3 dB(A)
Measured sound power level 84 dB(A), KwA= 3 dB(A)
Vibration <2.5 m/s2,K = 1.5 m/s2
11 WARRANTY
(The full warranty terms and conditions can be found on
Greenworks webpage)
The Greenworks warranty is 4 years on the product, and 2
years on batteries (consumer/private usage) from the date of
purchase. This warranty covers manufacturing faults. A faulty
product under warranty might be either repaired or replaced.
A unit that has been misused or used in other ways then
described in the owner’s manual might be rejected for
warranty. Normal wear, and wear parts are not considered as
warranty. The original manufacturer warranty is not affected
by any additional warranty offered by a dealer or retailer.
A faulty product must be returned to the point of purchase in
order to claim for warranty, together with the proof of
purchase (receipt).
7
English EN
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