Grizzly 36" Slip Roll 22 Gauge G5770 User manual
MODEL G5770
36" SLIP ROLL 22 GAUGE
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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INTRODUCTION............................................................................................................................... 2
SECTION 1: SAFETY....................................................................................................................... 5
SECTION 2: SETUP ......................................................................................................................... 8
SECTION 3: OPERATIONS ........................................................................................................... 13
SECTION 4: ACCESSORIES......................................................................................................... 21
SECTION 5: MAINTENANCE......................................................................................................... 23
SECTION 6: SERVICE ................................................................................................................... 24
WARRANTY AND RETURNS ........................................................................................................ 29
Table of Contents
INTRODUCTION
Foreword
www.grizzly.com
Contact Info
Functional Overview
Figure 1.
Identification List (Figures 1 and 2)
A.
B.
C.
D.
E.
F.
G.
H.
I.
Identification
Sample Illustration (Figure 2)
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Design Type ....................................................................................................Bench Model
Overall Dimensions:
Height (with Handle in Center Position) ................................................................131⁄2''
Overall Depth............................................................................................................17''
Overall Length ..........................................................................................................49''
Overall Height ..........................................................................................................15''
Shipping Weight ..............................................................................................280 Lbs.
Crate Size ............................................................................53" L x 171⁄2" W x 211⁄2" H
Footprint ......................................................................................................42" x 101⁄2"
Capacities:
Minimum Roll Diameter ..............................................................................................2''
Maximum Gage ..................................................................................22 ga. Mild Steel
Wire Sizes ..................................................................................................3⁄16'', 1⁄4'', 5⁄16''
Max. Capacity ..........................................................................................................36"
Construction:
Rollers ......................................................................................Precision Ground Steel
Frame ......................................................................................................Welded Steel
Head and Tail Supports ..................................................................................Cast Iron
Features:
..............................................................................................Quick Release Top Roller
................................................................................................Hardened Steel Gearing
Specifications, while deemed accurate, are not guaranteed.
Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G5770 36" SLIP ROLL
MACHINE DATA
SHEET
REVISED 9/99
1796986555 Form#197D
Machine Data Sheet
Safety Instructions for Machinery
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Additional Safety for Slip Rolls
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
4. CRUSHING HAZARD
5. EXPERIENCING DIFFICULTIES.
1.METAL EDGES
2. HAND PROTECTION
3.PINCHING HAZARD
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 2: SETUP
Description Qty
Items Needed for
Setup
please imme-
diately call Customer Service at (570) 546-9663
for advice.
Otherwise, filing a freight claim can be difficult.
Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
Inventory
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box 1: (Figure 3) Qty
A.
B.
C.
D.
Figure 3.
Hardware Recognition Chart
Floor Load
Machine Data Sheet
Placement Location
Figure 5
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Site Considerations
Figure 5.
Figure 4
For opti-
mum performance from your machine, clean
all moving parts or sliding contact surfaces.
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
Figure 4.
Assembly
To assemble your machine:
1.
Figure 6
Mounting
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Figure 6.
2.
Figure
7
Figure 7.
Figure 10.
SECTION 3: OPERATIONS
Damage to your eyes, hands and feet could
result from using this machine without prop-
er protective gear. Always wear safety glass-
es, leather gloves, and steel toe footwear
when operating this machine.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Operation Safety Basic Controls
Thickness Adjust Knob:
Radius Adjust Knob:
Top Roller Lift Lever:
Crank:
Top Roller Release Lever:
Upper Bushing Assembly:
Flat Rolling
Preparation
To prepare the slip roll for use:
1.
Figure 11
88L
Figure 11.
88L
Figure 12.
2.
Figure 12
8L
Figure 13.
To flat roll a workpiece:
1.
Figure 13
The main rollers of this
machine present a pinch-
ing hazard. Make sure no
body part or clothing is
near the area between the
rollers. Failure to follow this
warning may result in fin-
gers, hair, or clothing being
pulled into the machine,
causing personal injury.
Creating Bends
Note:The method for creating a specific radius is
a trial-and-error process. Due to the many varia-
tions among metal workpieces, no single position-
ing will create the same curve on all materials. We
recommend using scrap pieces the same dimen-
sions and material as your final workpiece until the
desired curve is achieved.
8L
Figure 16.
To create a bend in a workpiece:
1.
Figure 16
2.
Figure 14
8L
Figure 14.
Figure 15.
3.
Figure 15
4.
Steps 23
Note:Since the rear roller on the Model
G5770 does not lower completely out of the
path of the workpiece, a slight bend may
be created. Flipping the workpiece between
passes minimizes the bending effect.
The main rollers of this
machine present a pinch-
ing hazard. Make sure no
body part or clothing is
near the area between the
rollers. Failure to follow this
warning may result in fin-
gers, hair, or clothing being
pulled into the machine,
causing personal injury.
3.
Figure 18
8L
Figure 18.
2.
Figure 17
Figure 17.
4.
Figure 19
This machine poses a crushing hazard if
workpieces are not properly supported
when exiting the rollers. If necessary, get
assistance to support the workpiece. Make
sure all helpers are wearing safety glasses,
leather gloves, and steel toed footwear
when assisting in the use of this machine.
Figure 19.
Depending on the size and shape of your
workpiece, you may need assistance to sup-
port the workpiece as it exits the machine.
Failure to adequately support the workpiece
may result in the workpiece falling, causing
injuries.
Creating Cylinders
C=πD
π
Example:
π
3.1426"
18.852"
Figure 20
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Ldg`e^ZXZ
+9^V#
82ð9
82(#&)'m+
82&-#-*'
Figure 20. Calculating circumference example.
Note:The method for creating a specific radius is
a trial-and-error process. Due to the many varia-
tions among metal workpieces, no single position-
ing will create the same curve on all materials. We
recommend using scrap pieces the same dimen-
sions and material as your final workpiece until the
desired curve is achieved.
To create a cylinder:
1.
Figure 21
8L
Figure 21.
3.
Figure 22
Note: err on the side of making the
radius too large rather than too small. It is
easy to decrease the radius but very difficult
to increase the radius later.
8L
Figure 22.
2.
4.
Figure 23
Figure 23.
Figure 24.
Figure 25.
5.
Figures 24 25
Depending on the size and shape of your
workpiece, you may need assistance to sup-
port the workpiece as it exits the machine.
Failure to adequately support the workpiece
may result in the workpiece falling, causing
crushing injuries.
Other manuals for 36" Slip Roll 22 Gauge G5770
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