Atlas Copco CC234C User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812159901_B.pdf4812159901_B.pdf
Vibratory rollerVibratory roller
CC234C/334CCC234C/334C
CC2300C/3300CCC2300C/3300C
EngineEngine
Cummins QSB 3.3 (IIIA/T3)Cummins QSB 3.3 (IIIA/T3)
Deutz TCD 3.6 L04 (IIIB/T4i)Deutz TCD 3.6 L04 (IIIB/T4i)
Serial numberSerial number
10000314xxA010759 -10000314xxA010759 -
10000318xxA011450 -10000318xxA011450 -
10000339xxA011447 -10000339xxA011447 -
10000343xxA013149 -10000343xxA013149 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

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Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Work driving ................................................................................................ 7
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Edge cutter/compactor ................................................................................ 9
Working lights - Xenon .............................................................................. 10
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Lower ambient temperature - Freeze risk ................................................. 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 12
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Battery handling ........................................................................................ 12
Jump starting (24V)................................................................................... 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Slopes ....................................................................................................... 16

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Dimensions, side view............................................................................... 16
Dimensions, top view ................................................................................ 17
Weights and volumes................................................................................ 18
Working capacity....................................................................................... 18
General ..................................................................................................... 19
Hydraulic system....................................................................................... 20
Air Conditioning / Automatic Climate Control (ACC) (Optional) ................ 20
Tightening torque ...................................................................................... 21
Machine description ............................................................................................................... 23
Diesel engine ............................................................................................ 23
Electrical system ....................................................................................... 23
Propulsion system..................................................................................... 23
Brake system ............................................................................................ 24
Steering system ........................................................................................ 24
Vibration system........................................................................................ 24
Cab............................................................................................................ 24
ROPS ........................................................................................................ 24
Identification ............................................................................................................ 25
Product and component plates ................................................................. 25
Product identification number on the frame .............................................. 26
Machine plate............................................................................................ 26
Explanation of 17PIN serial number.......................................................... 26
Engine plates ............................................................................................ 27
Decals...................................................................................................................... 28
Location - decals ....................................................................................... 28
Safety decals............................................................................................. 29
Info decals................................................................................................. 31
Instruments/Controls ............................................................................................... 32
Control panel and controls ........................................................................ 32
Function descriptions ................................................................................ 33

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Display explanations ................................................................................. 36
Machine alarm........................................................................................... 40
"MAIN MENU" ........................................................................................... 41
"USER SETTINGS" .................................................................... 42
"MACHINE SETTINGS".............................................................. 43
"SERVICE MENU"...................................................................... 43
"ABOUT"..................................................................................... 45
Operator help when starting...................................................................... 45
Operator help Workmode.......................................................................... 45
Instruments and controls, cab ................................................................... 46
Function description of instruments and controls in the cab ..................... 47
Using the cab controls............................................................................... 48
Defroster ..................................................................................... 48
Heat ............................................................................................ 48
AC/ACC ...................................................................................... 48
Electrical system (version 1).................................................................................... 49
Fuse boxes in main switchbox .................................................................. 49
Electrical system (version 2).................................................................................... 50
Fuse card in main switchbox..................................................................... 50
Power in engine compartment/battery compartment ................................ 51
Main fuse panel (Cummins) ...................................................................... 51
Fuse box at master switch (Deutz)............................................................ 52
Fuses in cab.............................................................................................. 53
Operation ............................................................................................................................... 55
Before starting ......................................................................................................... 55
Master switch - Switching on..................................................................... 55
Control panel, adjustments ....................................................................... 55
Operator's seat - Adjustment..................................................................... 56
Belt reminder............................................................................................. 56
Operator's seat, comfort - Adjustments..................................................... 57

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Parking brake ............................................................................................ 57
Display - Control........................................................................................ 58
Interlock..................................................................................................... 59
Operator position....................................................................................... 60
View .......................................................................................................... 60
Starting .................................................................................................................... 61
Starting the engine .................................................................................... 61
Display when activating choice via the button set..................................... 62
Alarm descriptions..................................................................................... 63
Driving ..................................................................................................................... 63
Operating the roller ................................................................................... 63
Interlock/Emergency stop/Parking brake - Check ..................................... 65
Combi machines ....................................................................................... 66
Pivotal steering (Optional)......................................................................... 66
Edge cutting (Optional) ............................................................................. 66
Vibration .................................................................................................................. 68
Manual/Automatic vibration....................................................................... 68
Manual vibration - Switching on ................................................................ 68
Amplitude/frequency - Changeover........................................................... 69
Braking .................................................................................................................... 69
Normal braking.......................................................................................... 69
Emergency braking ................................................................................... 70
Switching off.............................................................................................. 70
Parking .................................................................................................................... 71
Chocking the drums .................................................................................. 71
Master switch ............................................................................................ 71
Long-term parking.................................................................................................................. 73
Engine ....................................................................................................... 73
Battery....................................................................................................... 73
Air cleaner, exhaust pipe........................................................................... 73

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Watering system ....................................................................................... 73
Fuel tank ................................................................................................... 73
Hydraulic reservoir .................................................................................... 73
Hoods, tarpaulin ........................................................................................ 74
Steering cylinder, hinges, etc. ................................................................... 74
Miscellaneous ........................................................................................................................ 75
Lifting ....................................................................................................................... 75
Locking the articulation ............................................................................. 75
Lifting the roller.......................................................................................... 76
Lifting the roller with jack:.......................................................................... 76
Unlocking the articulation .......................................................................... 77
Towing/Recovering.................................................................................................. 77
Short distance towing with the engine running.......................................... 78
Short distance towing when the engine is inoperative. ............................. 79
Towing the roller........................................................................................ 79
Trailer eye ................................................................................................. 80
Transport ................................................................................................................. 80
Loading CC224-624, CC2200-6200.......................................................... 81
Operating instructions - Summary ......................................................................................... 83
Preventive maintenance ........................................................................................................ 85
Acceptance and delivery inspection.......................................................... 85
Warranty.................................................................................................... 85
Maintenance - Lubricants and symbols ................................................................................. 87
Maintenance symbols ............................................................................... 88
Maintenance - Maintenance schedule ................................................................................... 89
Service and maintenance points ............................................................... 89
General ..................................................................................................... 89
Every 10 hours of operation (Daily)........................................................... 90
After the FIRST 50 hours of operation ...................................................... 90
Every 50 hours of operation (Weekly)....................................................... 91

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Every 250 hours of operation (Monthly) .................................................... 91
Every 500/1500 hours of operation ........................................................... 92
Every 1000 hours of operation .................................................................. 93
Every 2000 hours of operation .................................................................. 94
Maintenance, 10h .................................................................................................................. 95
Diesel engine - Check oil level .................................................................. 95
Coolant level - Check ................................................................................ 96
Fuel tank - Refueling ................................................................................. 96
Water tank, Std - Filling............................................................................. 97
Hydraulic reservoir - Check fluid level....................................................... 97
Sprinkler system/Drum
Check ........................................................................................................ 98
Cleaning the coarse filter .......................................................................... 98
Sprinkler system/Drum
Cleaning of sprinkler nozzle ...................................................................... 99
Emergency watering (Accessory) - Extra pump in pump system.............. 99
Sprinkler system/Wheels - Freeze risk.................................................... 100
Draining the system. ............................................................................... 100
Freeze protection .................................................................................... 100
Sprinkler system/Wheels - Check ........................................................... 101
Scrapers, spring-action
Check ...................................................................................................... 101
Scrapers
Setting - Adjustment................................................................................ 102
Wheel scrapers
Control - Adjustment ............................................................................... 103
Removing the scapers .............................................................. 104
Maintenance - 50h ............................................................................................................... 105
Fuel filter - Draining................................................................................. 105
Drum gearbox - Checking the oil level .................................................... 106
Tires - Tire pressure................................................................................ 107
Maintenance - 250h ............................................................................................................. 109

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Diesel engine
Oil change ............................................................................................... 109
Engine
Replacing oil filter.................................................................................... 110
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 110
Battery
- Check condition .................................................................................... 111
Air conditioning (Optional)
- Inspection.............................................................................................. 111
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 112
Edge cutter (Optional)
- Lubrication ............................................................................................ 112
Maintenance - 500h ............................................................................................................. 113
Diesel engine
Oil change ............................................................................................... 113
Engine
Replacing oil filter.................................................................................... 114
The engine fuel filter - replacement/cleaning .......................................... 114
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 115
Battery
- Check condition .................................................................................... 115
Air cleaner
Checking - Change the main air filter...................................................... 116
Backup filter - Change............................................................................. 116
Air cleaner
- Cleaning................................................................................................ 117
Drum - oil level
Inspection - filling .................................................................................... 118
Hydraulic reservoir cap - Check .............................................................. 118
Rubber elements and attachment screws
Check ...................................................................................................... 119
Seat bearing - Lubrication ....................................................................... 119

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Air conditioning (Optional)
- Inspection.............................................................................................. 120
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 120
Edge cutter (Optional)
- Lubrication ............................................................................................ 121
Maintenance - 1000h ........................................................................................................... 123
Diesel engine
Oil change ............................................................................................... 123
Engine
Replacing oil filter.................................................................................... 124
The engine fuel filter - replacement/cleaning .......................................... 124
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 125
Air cleaner
Checking - Change the main air filter...................................................... 125
Backup filter - Change............................................................................. 126
Air cleaner
- Cleaning................................................................................................ 126
Battery
- Check condition .................................................................................... 127
Hydraulic filter
Change.................................................................................................... 127
Hydraulic reservoir cap - Check .............................................................. 128
Drum - Changing the oil .......................................................................... 129
Drum gearbox - Oil change ..................................................................... 129
Wheel gear - Oil change ......................................................................... 130
Wheel gear - Checking the oil level/Filling the oil.................................... 130
Rubber elements and attachment screws
Check ...................................................................................................... 131
Seat bearing - Lubrication ....................................................................... 131
Cab
Fresh air filter - Replacing ....................................................................... 132
Air conditioning (Optional)
- Overhaul ............................................................................................... 132

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Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 133
Edge cutter (Optional)
- Lubrication ............................................................................................ 133
Steering hitch - Tightening ...................................................................... 134
Maintenance - 2000h ........................................................................................................... 135
Diesel engine
Oil change ............................................................................................... 135
Engine
Replacing oil filter.................................................................................... 136
The engine fuel filter - replacement/cleaning .......................................... 136
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 137
Air cleaner
Checking - Change the main air filter...................................................... 137
Backup filter - Change............................................................................. 138
Air cleaner
- Cleaning................................................................................................ 138
Battery
- Check condition .................................................................................... 139
Hydraulic filter
Change.................................................................................................... 139
Drum - Changing the oil .......................................................................... 140
Drum gearbox - Oil change ..................................................................... 141
Wheel gear - Oil change ......................................................................... 141
Wheel gear - Checking the oil level/Filling the oil.................................... 142
Rubber elements and attachment screws
Check ...................................................................................................... 142
Seat bearing - Lubrication ....................................................................... 143
Hydraulic reservoir cap - Check .............................................................. 143
Hydraulic reservoir
Fluid change............................................................................................ 144
Fuel tank
- Cleaning............................................................................................... 144

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Watering system
- Draining................................................................................................ 145
Water tank - Cleaning ............................................................................. 145
Steering joint - Check.............................................................................. 146
Cab
Fresh air filter - Replacing ....................................................................... 146
Air conditioning (Optional)
- Overhaul ............................................................................................... 147
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 147
Edge cutter (Optional)
- Lubrication ............................................................................................ 148
Steering hitch - Tightening ...................................................................... 148

Introduction
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Introduction
The machine
Dynapac CC234CHF/CC334CHF,
CC2300C/CC3300C is a self-propelled vibratory
combination roller in 8 metric tonnes class featuring
1500/1750 mm (59/68 in) wide steel split-drum front
and four smooth rubber tires at rear. The machine is
equipped with drive, brakes, vibration and timer for
water sprinkler on the drum.
The rubber tires are driven and braked in pairs and
also equipped with a sprinkler system for the use of
fluid from a seperate emulsion tank or from the central
water tank.
Scrapers and cocoa mats are always mounted on the
rubber tires and on the drum scrapers are mounted
and cocoa mats are optional.
A variety of different engine power settings, operator
platforms, control possibilities and options makes the
machine available in a lot of different configurations.
Intended use
Machine is mainly designed to be used for thin and
thick asphalt layers with regards to dual vibration
amplitudes that are optimized for this purpose. It is
also possible to compact granular soil material, such
as sand and gravel.
Warning symbols
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
Safety information
It is recommended to at least train operators in
handling and daily maintenance of the machine
in accordance with the instruction manual.
It is recommended to at least train operators in
handling and daily maintenance of the machine
in accordance with the instruction manual.
Passengers are not allowed on the machine, and
you must sit in the seat when operating the
machine.
Passengers are not allowed on the machine, and
you must sit in the seat when operating the
machine.
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Introduction
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The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Replace immediately the instruction manuals if
lost, damaged or unreadable.
Replace immediately the instruction manuals if
lost, damaged or unreadable.
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
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Introduction
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THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
This manual contains instructions for periodic
maintenance, where maintenance after every 10 and
50 hours of operation can be performed by the
machine operator. Other maintenance intervals must
be carried out by accredited (Dynapac) service
personnel.
Additional instructions for the engine can be
found in the manufactuer's engine manual.
Additional instructions for the engine can be
found in the manufactuer's engine manual.
Specific maintenance and checks on diesel
engines must be carried out by the engine
supplier’s certified personnel.
Specific maintenance and checks on diesel
engines must be carried out by the engine
supplier’s certified personnel.
CE marking and Declaration of conformity
(Applies to machines marketed in EU/EEC)
This machine is CE marked. This shows that on
delivery it complies with the basic health and safety
directives applicable for the machine in accordance
with machinery directive 2006/42/EC and that it also
complies with other regulations and directives
applicable for this machine.
A "Declaration of conformity" is supplied with this
machine, which specifies the applicable regulations
and directives with supplements, as well as the
harmonized standards and other regulations that are
applied and according to the regulations must be
declared in writing.
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Introduction
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Safety - General instructions
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Safety - General instructions
(Also read the safety manual)
1. The operator must be familiar with the contents of the OPERATION section
before starting the roller.
1. The operator must be familiar with the contents of the OPERATION section
before starting the roller.
2. Ensure that all instructions in the MAINTENANCE section are followed.2. Ensure that all instructions in the MAINTENANCE section are followed.
3. Only trained and/or experienced operators are to operate the roller.
Passengers are not permitted on the roller. Remain seated at all times when
operating the roller.
3. Only trained and/or experienced operators are to operate the roller.
Passengers are not permitted on the roller. Remain seated at all times when
operating the roller.
4. Never use the roller if it is in need of adjustment or repair.4. Never use the roller if it is in need of adjustment or repair.
5. Only mount and dismount the roller when it is stationary. Use the intended
footsteps, grips and rails. Always use the three-point grip (both feet and one
hand, or one foot and both hands) when mounting or dismounting the
machine. Never jump down from the machine.
5. Only mount and dismount the roller when it is stationary. Use the intended
footsteps, grips and rails. Always use the three-point grip (both feet and one
hand, or one foot and both hands) when mounting or dismounting the
machine. Never jump down from the machine.
6. The ROPS (Roll Over Protective Structure) should always be used when the
machine is operated on unsafe ground.
6. The ROPS (Roll Over Protective Structure) should always be used when the
machine is operated on unsafe ground.
7. Drive slowly in sharp bends.7. Drive slowly in sharp bends.
8. Avoid driving across slopes. Drive straight up or straight down the slope.8. Avoid driving across slopes. Drive straight up or straight down the slope.
9. Never operate with roller outside the edge, if the substrate does not have full
bearing strength or is close to a slope. Avoid operating close to edges and
ditches and the like as well as on poor ground conditions that influence the
bearing strength and capacity to support the roller.
9. Never operate with roller outside the edge, if the substrate does not have full
bearing strength or is close to a slope. Avoid operating close to edges and
ditches and the like as well as on poor ground conditions that influence the
bearing strength and capacity to support the roller.
10. Make sure that there are no obstacles in the direction of travel, on the
ground, in front of or behind the roller, or overhead.
10. Make sure that there are no obstacles in the direction of travel, on the
ground, in front of or behind the roller, or overhead.
11. Drive particularly carefully on uneven ground.11. Drive particularly carefully on uneven ground.
12. Use the safety equipment provided. The seat belt must be worn on machines
fitted with ROPS/ROPS-cab.
12. Use the safety equipment provided. The seat belt must be worn on machines
fitted with ROPS/ROPS-cab.
13. Keep the roller clean. Clean any dirt or grease that accumulates on the
operator platform immediately. Keep all signs and decals clean and legible.
13. Keep the roller clean. Clean any dirt or grease that accumulates on the
operator platform immediately. Keep all signs and decals clean and legible.
14. Safety measures before refueling:
- Stop the engine
- Do not smoke.
- No naked flames in the vicinity of the roller.
- Earth the filling equipment nozzle to the tank opening to avoid sparks.
14. Safety measures before refueling:
- Stop the engine
- Do not smoke.
- No naked flames in the vicinity of the roller.
- Earth the filling equipment nozzle to the tank opening to avoid sparks.
15. Before repairs or service:
- Chock the drums/wheels.
- Lock the articulation if necessary.
- Place blocks under overhanging equipment, such as strike-off blade and
chip spreader.
15. Before repairs or service:
- Chock the drums/wheels.
- Lock the articulation if necessary.
- Place blocks under overhanging equipment, such as strike-off blade and
chip spreader.
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Safety - General instructions
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16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The
noise level can vary depending on the equipment on the machine and the
surface the machine is being used on.
16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The
noise level can vary depending on the equipment on the machine and the
surface the machine is being used on.
17. Do not make any changes or modifications to the roller that could affect
safety. Changes are only to be made after written approval has been given
by Dynapac.
17. Do not make any changes or modifications to the roller that could affect
safety. Changes are only to be made after written approval has been given
by Dynapac.
18. Avoid using the roller before the hydraulic fluid has reached its normal
working temperature. Braking distances can be longer than normal when the
fluid is cold. See instructions in the STOP section.
18. Avoid using the roller before the hydraulic fluid has reached its normal
working temperature. Braking distances can be longer than normal when the
fluid is cold. See instructions in the STOP section.
19. For your own protection always wear:
- helmet
- working boots with steel toecaps
- ear protectors
- reflecting clothing/high visibility jacket
- working gloves
19. For your own protection always wear:
- helmet
- working boots with steel toecaps
- ear protectors
- reflecting clothing/high visibility jacket
- working gloves
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Safety - when operating
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Safety - when operating
Prevent persons from entering or remaining in
the danger area, i.e. a distance of at least 7 m
(23 ft) in all directions from operating machines.
Prevent persons from entering or remaining in
the danger area, i.e. a distance of at least 7 m
(23 ft) in all directions from operating machines.
The operator may allow a person to remain in
the risk zone, however he/she must be attentive
and operate the machine only when the person
is fully visible or has given a clear indication of
where he or she is.
The operator may allow a person to remain in
the risk zone, however he/she must be attentive
and operate the machine only when the person
is fully visible or has given a clear indication of
where he or she is.
Avoid driving across a slope. Drive straight up
and down sloping ground.
Avoid driving across a slope. Drive straight up
and down sloping ground.
Driving near edges
Never operate with roller outside the edge, if the
substrate does not have full bearing strength or is
close to a slope.
Never operate with roller outside the edge, if the
substrate does not have full bearing strength or is
close to a slope.
Keep in mind that the machine's center of gravity
moves outwards when steering. For example, the
center of gravity moves to the right when you steer
to the left.
Keep in mind that the machine's center of gravity
moves outwards when steering. For example, the
center of gravity moves to the right when you steer
to the left.
Work driving
Avoid operating close to edges and ditches and the
like as well as on poor ground conditions that influence
the bearing strength and capacity to support the roller.
Pay attention to potential obstacles above the
machine, such as overhead cables and the branches
of trees etc.
Pay particular attention to the stability of the substrate
when compacting close to edges and holes. Do not
compact with a large overlap from the previous track in
order to maintain roller stability. Consider other
compaction methods such as remote-control or a
walk-behind roller close to steep slopes or where the
bearing strength of the substrate is unknown.
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Safety - when operating
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To exit the cab in an emergency, release the
hammer on the rear right post and break the rear
window.
To exit the cab in an emergency, release the
hammer on the rear right post and break the rear
window.
It is recommended that ROPS (Roll Over Protective
Structure) or a ROPS-approved cab is always used
when driving on slopes or unsafe ground. Always
wear a seat belt.
It is recommended that ROPS (Roll Over Protective
Structure) or a ROPS-approved cab is always used
when driving on slopes or unsafe ground. Always
wear a seat belt.
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