Groeneveld Beka-one Product guide

Grease lubrication pump

BEKA-ONE

Article no. 10182139, 10176032

Issued 04/2023

Original operating

and

assembly manual

00-1025495OM01de

Contents

1. Technical data .......................................................4

2. Applicable documents.................................................4

3. General safety instructions .............................................5

3.1 Safety instructions ...............................................5

3.2 Personnelqualicationandtraining ..................................5

3.3 Hazards in case of non-observance of the safety instructions .............. 6

3.4 Obligationsoftheoperator/user ....................................6

3.5 Safety instructions for maintenance, inspection and assembly ............. 7

3.6 Unauthorizedmodicationandproductionofspareparts ................. 7

3.7 Improper modes of operation .......................................7

3.8 Electrostaticdischarge ............................................7

3.9 Generalhazardwarning-Residualrisk ...............................7

4. Intended use ........................................................8

5. Scope of warranty ....................................................8

6. Transportandstorage.................................................9

7. Functional description ................................................10

8. Device structure .................................................... 11

9. Commissioning .....................................................12

9.1 Fillingthedevices...............................................12

9.1.1 Initialllingwhenusingareservoirwithfollowerplate .........................12

9.1.2 Installation of the reservoir with follower plate ................................13

9.1.3 Fill the reservoir with follower plate ........................................14

9.2 Fillingthedevicewhenusingacartridge .............................15

9.2.1 Cartridgeinstalllation ..................................................15

9.3 Properllinginterval.............................................16

9.4 Insert the batteries ..............................................16

9.5 Switch on the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

9.6 Setthemonthsetting ............................................18

10. Assembly instructions ................................................19

10.1 General installation instructions .................................... 19

10.2 Assembly of the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

11. Maintenance and repair ..............................................22

11.1 General maintenance ............................................22

11.2 Lubricantchange ...............................................22

11.3 Batterychange .................................................23

11.4 FlashingsignalsoftheLEDstripandtroubleshooting ................... 23

11.5 Actuate an intermediate lubrication .................................24

11.6 Switcho󰀨thedevice............................................. 24

12. Shutdown .........................................................25

13. Disposal ..........................................................25

14. Details of the manufacturer............................................28

1. Technical data

General:

Lubricant volume: ............................................................ 120 ml

Lubricant: .................................................oil ISO VG = 32 - 680 mm²/s

............................................................... greaseuptoNLGI2

............................................................(also with solids content)

Lubricant reservoir ...............................................follower plate reservoir

.........................................................................cartridge

Pump type: .............................................................piston pump

Metered volume: .......................................................0,24 ml/stroke)

No.ofoutlets: ....................................................................1

Connection: ...................................................... externalthreadR1/4

Runtimeperlling: .......................................................1-24 months

Operatingpressure: ......................................................max. 20 bar

Temperaturerange: .................................................... -20°C to +60°C

Dimensions: .....................................................86 x 179 mm (D x H)

Weight(withoutbatteries):......versionwfollowerplatereservoir,w/olubricantlling.... ca.520g

..........................versionforcartridgebutw/ocartridge................ ca.470g

Control type: ..................................................... processor controlled

Pressuremonitoring: ............................................ electronic + LED display

Operationalvoltage: ................................. 3,0Vdependingontheusedbatteries

......................................................(see chapter 9.4 Insert batteries)

Battery type: ...................................2x AA (not included in the scope of delivery)

Degreeofprotection:............................................................IP67

Sound pressure level: ...................................................... < 70 db/A)

Supplyofprogressivedistributors: ..................................................NO

Order no. w/o follow-up piston reservoir, w/o batteries ..............................10182139

Orderno.w/ocartridge,w/obatteries: ..........................................10176032

TheBEKA-ONEgreaselubricationpumpishereinafterreferred

to as the device.

2. Applicable documents

Safety data sheet of the lubricant:.....................................(for all lubricants that

............................................should be contained in the expansion bellow)

3. General safety instructions

Allpersonsentrustedwithassembly,commissioning,maintenanceandoperationmustcarefullyread

thisoperatingmanualbeforeassemblyandcommissioningofthedeviceonthemachine!Furthermo-

re this manual must always be available at the site of operation.

Thefollowingcontainsbasicinformationthatmustbeobservedforoperationandmaintenance.

3.1 Safety instructions

Observethegeneralsafetyinstructionsinthismainchapterbutalsothespecialsafetyinstructionsin

otherchaptersofthisoperatingandassemblymanual.

Warningofelectricalvoltage.

Safetyinstructionswhichmightcausehazardstopersonsincaseofnon-observanceare

markedwiththegeneraldangersymbol.

This symbol warns of hot surfaces.

Warningofsuspendedloads.

Warningofmaterialdamageduetoelectrostaticdischarge!Markspotentialriskswhich

mayresultinmaterialdamageifnotavoided.

Thisheadingisusedwhenifimproperorgeneralnon-observanceoftheoperating

manual,workinstructions,speciedworkowsandthelikemightresultindamageof

the device.

We use this term to point out particular details.

Strictly observe any instructions that are directly attached to the device and keep them in

readable condition !

3.2 Personnnel qualication and training

The personnel for operation, maintenance, inspection and assembly must have the

appropriatequalicationforthiswork.Theoperatormustclearlydenecompetence,

responsibilites and supervision of the personnel. In case the personnel does not have the

necessaryknowledge,theyhavetobetrainedandinstructedaccordingly.Theoperatoris

obligedtoensurethatthepersonnelfullyunderstandsthecontentsofthisuserinforma-

tion.

Attention!

Note!

3.3 Hazards in case of non-observance of the safety instructions

Non-observanceofthesafetyinstructionscanresultinhazardstopersons,theenviron-

ment,andthedevice.Non-observanceofthesafetyinstructionsmayfurtherresultinthe

lossofanyliabilityclaims.Indetail,non-observancecanentailthefollowinghazards:

• Failure of important device functions.

• Failure of prescribed methods for maintenance and repair.

• Dangertopersonsbyelectrical,mechanicalandchemicale󰀨ects.

• Dangertotheenvironmentbyleakageofhazardoussubstances.

3.4 Obligations of the operator / user

• Ifmovable,rotating,hotorcoldmachinepartsbearrisks,thecustomermustprotect

thesepartsagainstcontact.Thisprotectionmustnotberemoved.

• Drainanyleakagesofhazardoussubstancesinawaythatnorisksforpersonsorthe

environment arise. Please also observe the data sheets or safety data sheets of the

respective manufacturers.

• Keeptoalllegalprovisions.

• Excludeanyhazardsduetoelectricalenergy.

• The examinations of pipes or hoses for safe provision, use, proper assembly and

functionhavetobecarriedoutaccordingtoregionallyapplicabledirectives.Inspection

intervals must not be exceeded.

• Replacedefectivepipesandhosesimmediatelyandprofessionally.

• Hydraulichosesandpolyamidepipesaresubjecttoanaturalagingprocessandthus

havetobeexchangedinregularintervalsaccordingtothemanufacturer‘sspecicati-

ons.

• Provide a safety data sheet of the currently used lubricant at the device.

• ObservethegenerallyapplicableOrdinanceonHazardousSubstancesinitslatest

version.

3.5 Safety instructions for maintenance, inspection and assembly

All maintenance, inspection and assembly work may only be carried out by qualied

personnelwhoissu󰀩cientlyinformedbythoroughreadingoftheuserinformation.

Generally any work at the device may only be done at complete standstill and in

pressureless and disconnected condition. Use appropriate personal protective

equipment (gogglesamongothers). The shutdown procedure of the device as described

intheoperatingmanualmustbestrictlyfollowed.

Securethedeviceagainstintentionalorunintentionalrecommissioningduring

maintenanceandrepair.Putallsafetyandprotectionarrangementsbackinplaceagain

immediatelywhentheworkisnished.

Dispose of environmentally hazardous media professionally and in accordance to

therelevanto󰀩cialprovisions.Cleanpolluted and contaminated surfaces before

maintenance. Wear protective equipment to that purpose. Observe the lubricant

manufacturer’s data sheets and safety data sheets, respectively the data sheets provided

bythemanufacturersofusedauxiliariesandworkingmaterials.

Checkthesurfacetemperatureofthedeviceasapossibleheattransferbearstherisk of

burns.Wearheat-resistantprotectivegloves!

Open light and rearestrictlyforbiddenduringanymaintenance,inspectionandrepair

due to re hazard.

3.6 Unauthorized modication and production of spare parts

Modication,repairandalterationsofthedeviceareonlyacceptedafterconsultationwith

themanufacturer.Originalsparepartsandauthorizedaccessoriesfromthemanufacturer

contribute to safety. The use of other parts can result in the loss of any liabilities for the

resultingconsequences.Groeneveld-BEKAwillnotassumeliabilityforpartsretrotbythe

operator.

3.7 Inadmissible modes of operation

Operationalsafetyofthedeviceisonlyguaranteedforappropriateuseasstatedintheoperating

manual.Neverexceedoffallbelowthelimitvaluesasstatedinthetechnicaldata.

3.8 Electrostatic discharge

Avoidelectrostaticdischarge!Thereareelectricalcomponentsintegratedintothedevices

whichyoucandestroybyelectrostaticdischargewhenyoutouchthem.Observethe

safetyprecautionsagainstelectrostaticdischargeacc.toDINEN61340-5-1/-3.Ensure

thattheenvironment(persons,workplaceandpackaging)iswellgroundedwhenhandling

the devices.

3.9 General hazard warning - Residual risk

Allcomponentsofthedevicearedesignedaccordingtovalidregulationsforthe

constructionoftechnicalsystemsregardingoperationalsafetyandaccidentprevention.

Independently thereof the use can lead to hazards for the user or third parties and for

other technical facilities. Therefore the device may only be used for its intended purpose

in technically faultless conditionandincompliancewiththerelevantsafetyregulations

andtheopertingmanual.Inspect the device and its attachment parts regularly and

checkthemforpossibledamage or leakages. Fluids could escape under high

pressure from pressurized components which have become leaky.

4. Intended use

The device, as part of a central lubrication system serves to convey lubricant for

the lubricationofmachinesasdescribedinthisoperatingmanual.Thedeviceis

approved for industrial and commercial use only.

The device may only be put into operation if it is installed in / attached to another

machineandisoperatedtogetherwithit.

Onlylubricantaccordingtothespecicationsofthemachinemanufacturermaybe

conveyed.

Thedevicemayonlybeusedasspeciedinthetechnicaldata(seechapter1

„Technicaldata“).Neverexceedorfallbelowthesevalues.Neverrunthedevice

without lubricant.

Unauthorized structural modications of the device are not permitted. Groeneveld-BEKA will not

assumeliabilityfordamageofpersonsorthemachineresultingthereof.

The device has been manufactured in compliance with the Machinery Directive 2006/42/EG. The

customerhastocheckwhetherfurtherdirectivesapplyforthespeciceldofapplicationandsiteof

operation. The device may not be put into operation if it is not conformant with these directives.

Use as intended also includes:

• Observanceofallchaptersandinstructionsoftheoperatingmanual.

• Carryingoutallmaintenancework.

• Observanceofallregulationsconcerningworksafetyandaccidentpreventionduringalllifecycles

of the device.

• Havingthenecessaryprofessionaltrainingandauthorizationofyourcompanytooperatethe

deviceandtocarryoutthenecessarywork.

Another use or a use beyond this is deemed improper.

5. Scope of warranty

Warrantiesregardingoperationalsafety,reliabilityandperformancewillonlybegrantedbythe

manufacturerifthedeviceisusedasintendedandunderthefollowingconditions:

• Assembly,connectionandmaintenancearecarriedoutbyauthorizedprofessionalsta󰀨.

• Thedeviceisusedaccordingtothespecicationsintheoperatingmanual.

• The limit values as stated in the technical data must never be exceeded or fallen below.

• ModicationsandrepairsofthedevicemayonlybedonebyGroeneveld-BEKA.

Guaranteeandwarrantyforanydamageatthedevicecausedbyimproperlubricant

(e.g.wearofpistons,pistonjamming,blockades,brittledseals,etc.)willexpire.

Groeneveld-BEKAwillgenerallynotassumeguarantyclaimsforanydamage

causedbylubricants,althoughthosehavebeenlaboratorytestedandreleased

byGroeneveld-BEKA,assuchdamage(e.g.byover-storedorincorrectlystored

lubricants,batchuctuations,etc.).

Attention!

6. Transportandstorage

Usesuitableliftingdevicesfortransport.

Do not throwthedeviceorimposeittoshocks.

Securethedeviceagainstfallingoverorslippingduringtransport.

Observeallvalidsafetyandaccidentpreventionregulationsforthetransport.Wear

suitable protective equipmentifnecessary!Keepadequate distance to suspended

loads.Thetransporthelportheelevatingdevicemusthavetheadequate carrying

capacity.

Store the device at a cool and dry location to avoid corrosion of individual parts of

the device.

Mindalsothestoragepropertiesofthelubricantinlubricant-lleddevices.Replace

the lubricant when it is overstored (separation of oil and soap).

Note!

7. Functional description

TheBEKAONEisanelectromechanicallubricatorforlubricatingasinglelubepoint.

ThedeviceisdesignedtoconveyoilorgreaseuptoNLGI2.

TheBEKAONElubricatorismadeforanindependentoperation.Powerissuppliedbyexchangeable

batteries.

Thelubricantisoptionallycontainedinareservoirwithfollowerplateorinacartridge.Therellable

followerplatereservoirhasallingvolumeof120ml.Thecartridgewithallingvolumeof120mlis

intendedforsingleuseandcanbeeasilyreplaced.

Dependingontheusedlubricantorthetypeofbattery,andtheenvironmentalconditionsthefollow-

uppistonreservoirorthecartridgecanbeemptiedbetween1and5timeswithonesetofbatteries.

Fig.1:

Thedeviceisapistonpump,i.e.0.24mllubricantarecontinuouslyconveyedperpistonstroke.

Settingofthelubricantquantityisdoneonamonthlybasis(seechapter9.6Setthemonthsetting).

Month setting Lubricant qty per month (cm³) Lubricant qty per week (cm³)

24 5 1.1

12 10 2.3

6 20 4.6

3 40 9.2

1 120 27.5

ThemonthsettingisdoneattheactivationareawiththeActivationmagnet(g.1)orwiththe

Settingsbutton(g.1)(seechapter9.6Setthemonthsetting).

The current functional state of the device is displayed at the LED bar (see chapter 11.4).

Activation magnet

Protective housing

Settings

button

Battery

compartment

LED bar

Activation

zone

8. Device structure

The device is basically made up of three modules:

Fig.2:

Protective

housing

Reservoir variants

Pump body

variants

Pump body

for the use

of a follow-up

piston reservoir

Pump body

for the use

of a cartridge

Follower

plate

reservoir

Cartridge

9. Commissioning

9.1 Filling the devices

9.1.1 Initial lling when using a reservoir with follow-up piston

You have to ll the ducts of the device with lubricant before you install the

follow-up piston reservoir.

• Detachtheprotectivehousingbyturningitcounter-clockwise.

Useahand-operatedgreasegunforlling.

• Cleanthedevicerst,especiallythellingttinganditsimmediatesurroundingsinordertoprevent

contamination.

• Placethehoseofthegreasegunonthellingtting(g.3left)andpressthelubricantintothe

deviceuntilitgetsvisibleintheintakearea(g.3right).

Fig.3:

• Continue installation of the follower plate reservoir (see chapter 9.1.2 Installation of the follower

plate reservoir).

Attention!

Note!

Filling ﬁtting

Lubricant

9.1.2 Installation of the follower plate reservoir

You have received the reservoir in empty condition.

• Carefullyscrewthefollow-uppistonreservoirintotheintakeholeofthedevice.

Becarefulnottoovertightenthethread.

Fig.4:

Attention!

Filling

ﬁtting

9.1.3 Relling the follower plate reservoir

• Cleanthedevicerst,especiallythellingttinganditsimmediatesurroundingsinordertoprevent

contamination.

• Fillthereservoiruntiltheredpistonisatallevelwiththeupperedge.

Neverllthedeviceabovemax.leveltopreventpossibledamage.

• Observethelubricantspecicationsofthemachinemanufacturer!

Onlyuselubricantsacc.tothespecicationsofthemachinemanufacturer!

• Collectanyoutcominglubricantinasuitablereceptacleanddisposeofitprofessionally!

• Observe the safety data sheet of the lubricant manufacturer.

• Pleasemindthatthelubricantviscositychangeswiththeoperatingtemperature!

• Payattentiontoutmostcleanlinesswhenlling!

Fig.5:

• Actuateintermediatelubricationprocessesaftereachllinguntilthelubriantescapesatthedevice

outlet free of air inclusions.

• Proceed as described under 11.5 Actuate an intermediate lubrication.

• Cleanthellingtting.

• Placethetransparentprotectivehousingonthedeviceagainandtightenit.

Becarefulnottoovertightenthecover!

Attention!

Note!

Filling

ﬁtting

Fill until the red

piston is ﬂush

Red piston

Attention!

9.2 Filling the device when using a cartridge

9.2.1 Insert the cartridge

• Youreceivethecartridgelledwithlubricant.

• Detachtheprotectivehousingbyturningitcounter-clockwise.

• Unscrewthecoverfromthecartridge.

• Carefullypresssomelubricantoutofthecartridge(seeg.6left).

• Placethecartridgeontheintakeholeofthedeviceandtightenit.

Becarefulnottoovertightenthethread.

• Collectanyoutcominglubricantinasuitablereceptacleanddisposeofitprofssionally!

• Observe the safety data sheet of the manufacturer.

• Pleasemindthatthelubricantviscositychangeswiththeoperatingtemperature!

• Payattentiontoutmostcleanlinesswhenlling!

Fig.6:

• Placetheprotectivehousingonthedeviceagainandtightenit.

Becarefulnottoovertightenthecover!

• Actuateseveralintermdiatelubricationprocessesaftereachexchangeofthecartridgeuntil

lubricant escapes at the device outlet free of air inclusions.

• Proceed as described under 11.5 Actuate an intermediate lubrication.

Attention!

Intake hole

Press

a little lubricant

out of the cartridge

Attention!

9.3 Proper lling interval

Ifyourdeviceisequippedwithareservoirwithfollowerplate,youcanalwaysrellit.

Proceedasdescribedunder9.1.3Fillingthefollowerplatereservoir.

Rellthedeviceaccordingtothetablebelowtoreachanoptimumruntime.

Ifyourdeviceisequippedwithacartidge,exchangeitasfollows:

TheBEKA-ONEshouldnotbeemptiedcompletely.Thedeviceisnotdamagedwhenemptied

completelybutwillconveyair.Thusthelubepointmightnotbesu󰀩cientlyprovidedwithlubricant

andyouwillhavetoventthelinesanewafterrellingofthepump.

9.4 Insert the batteries

• Detachtheprotectivehousingbyturningitcounter-clockwise.

• Removethebatteryholderfromthehousing.

• Pushthebatteryholderdown(g.7,1).

• Tiltitforwards(g.7,2)assoonasititreleasedfromspringpressure.

• Pullthebatteryholderupwardsoutofthehousing(g.7,3).

Fig.7:

Month settings 24 12 6 3 1

Optimumllinginterval(ca.) 20 months 10 months 5 months 10weeks 4weeks

• Removethecurrentlycontainedbatteries.

Pressthesettingsbuttonfor2stodischargetheinternalenergyaccumulator

completely.

• Insert the selected batteries. Pay attention to the recommendations in the table below

• Placethebatteryholderbackintothehousing.

• Placetheprotectivehousingagainandtightenit.

Becarefulnottoovertightenthecover!

9.5 Switch on the device

By default you will receive the device switched on.

Ifyouwanttocheckwhetheryourdeviceisswitchedonoro󰀨,proceedasfollows:

• Taketheactivationmagnetandapproachtheactivationareaorpressthesettingsbutton.

• PayattentiontotheError-LEDsignals:

• LEDglowsorange,deviceisswitchedon

• LEDglowsred,deviceisswitchedo󰀨

Ifyourecognizethatyourdeviceisswitchedo󰀨,pleaseswitchinonforthefurtherprocedure.

Proceed as follows:

• Taketheactivationmagnetfromtopoftheprotectivehousing(seeg.8).

Abb.8:

Attention!

Battery type Recommended

temperature range

Recommended

backpressure*

Possible reservoir

draingings

Alkalinebatteries +15°C to +40°C up to max. 16 bar 1-2

Rechargeablebatteries

Lithium batteries -20°C to +60°C up to max. 20 bar 1-5

Attention!

Note!

Activation magnet

Activation zone

Settings

button

Fig.9:

• Placetheactivationmagnetonthereddot(activationzone,g.9)

andholditthereuntiltheredandtheorangeLEDshaveashed

alternately10x.Asanalternativeyoucanalsokeepthesettings

button pressed.

• FlashingofallLEDssignalsyoutoremovethereleasethebuttonor

toremovetheactivationmagnet.

9.6 Set the month setting

Youcananytimechangethemonthsettingwhenthedeviceisswitchedon.

• Placetheactivationmagnetontheactivationzone(Abb.10)andholditthereuntiltheredandthe

orangeLEDhaveashedalternately5x.Asanalternativeyoucanalsokeepthesettingsbutton

pressed.

• Flashingofthecurrentmonthsettingsignalsyoutoreleasethebuttonorremovetheactivation

magnet.

• Ifyouhavereleasedthebuttonorremovedthemagnetattherighttime,thecurrentlysetmonth

settingwillashpermanently.

Fig.10:

• Placetheactivationmagnetontheactivationzoneagainorkeepthesettingsbuttonpressedagain.

• ThegreenLEDswillnowcontinuouslylightupinsequence.Removetheactivationmagnetor

releasethesettingsbuttonwhenthedesiredsettingisreached(e.g.12months)(g.10).

• Thedeviceissetandimmediatelystartslubrication.TheLEDoftheselectedmonthsettingwilllight

upgreen(g.11).

Fig.11:

Activation zone

Activation

magnet

Settings button

LED

Month setting

Activation zone

Activation

magnet

Settings button

LED

Month setting

LED

Month setting

Afterthelubricationprocessisthecurrentbackpressuredeterminedanddisplayedfor2s(seetable).

Fig.12:

(example:

orangeLEDlightsup=

increasedbackpressure)

10. Assembly instructions

Checkthedeviceforpossibletransportdamageandforcompletenessbeforeassembly.

Removeanyattacheddevicesfortransportationsafety.

Thefollowingconditionsmustbefullledwhenyouassemblethedevicesothatitcan

be properly mounted and form with other parts a complete machine in environmentally

friendlymannerandwithoutcompromisingthesafetyandhealthofpersons.

Mountthedeviceinbalanceonbothsidesandwiththereservoiruprighttoensuresafeoperation.

Thedevicemustnotbeexposedtocentrifugalforces.

10.1 General installation instructions

Selecttheinstallationlocationforthedevicesothatitisprotectedagainstenvironmentaland

mechanicalinuencesinthebestpossibleway.

Ensurefullaccess,forexampleforrellingoflubricantorvisualinspections.

LED Backpressure (bar)

1green <=4

1+2green <=8

1+2+3green <=10

1+2+3+4green <=19

1+2+3+4+5green <=21

1+2+3+4+5+6orange <=25=increasedbackpressure,increasedenergyconsumption

1+2+3+4+5+6 red

>25=backpressuretoohigh,currentconsumptiontoohigh,

load leads to mechanical overstress

and failure of the device

LEDs

10.2 Assembly of the device

PayattentionthattheBEKA-ONEiscorrectlysetandventedbeforeassembly.

Prelllthelubepointaswellasthegreaselinesorextensionswiththeappropriate

lubricant.Youcanuseahand-operatedgreasegun.

• Clean the lube point.

Fig.13:

Note!

Attention!

This manual suits for next models

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