Groeneveld Beka-one Product guide

Grease lubrication pump

BEKA-ONE

Article no. 10182139, 10176032

Issued 04/2023

Original operating

and

assembly manual

00-1025495OM01de

Contents

1. Technical data .......................................................4

2. Applicable documents.................................................4

3. General safety instructions .............................................5

3.1 Safety instructions ...............................................5

3.2 Personnelqualicationandtraining ..................................5

3.3 Hazards in case of non-observance of the safety instructions .............. 6

3.4 Obligationsoftheoperator/user ....................................6

3.5 Safety instructions for maintenance, inspection and assembly ............. 7

3.6 Unauthorizedmodicationandproductionofspareparts ................. 7

3.7 Improper modes of operation .......................................7

3.8 Electrostaticdischarge ............................................7

3.9 Generalhazardwarning-Residualrisk ...............................7

4. Intended use ........................................................8

5. Scope of warranty ....................................................8

6. Transportandstorage.................................................9

7. Functional description ................................................10

8. Device structure .................................................... 11

9. Commissioning .....................................................12

9.1 Fillingthedevices...............................................12

9.1.1 Initialllingwhenusingareservoirwithfollowerplate .........................12

9.1.2 Installation of the reservoir with follower plate ................................13

9.1.3 Fill the reservoir with follower plate ........................................14

9.2 Fillingthedevicewhenusingacartridge .............................15

9.2.1 Cartridgeinstalllation ..................................................15

9.3 Properllinginterval.............................................16

9.4 Insert the batteries ..............................................16

9.5 Switch on the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

9.6 Setthemonthsetting ............................................18

10. Assembly instructions ................................................19

10.1 General installation instructions .................................... 19

10.2 Assembly of the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

11. Maintenance and repair ..............................................22

11.1 General maintenance ............................................22

11.2 Lubricantchange ...............................................22

11.3 Batterychange .................................................23

11.4 FlashingsignalsoftheLEDstripandtroubleshooting ................... 23

11.5 Actuate an intermediate lubrication .................................24

11.6 Switcho󰀨thedevice............................................. 24

12. Shutdown .........................................................25

13. Disposal ..........................................................25

14. Details of the manufacturer............................................28

1. Technical data

General:

Lubricant volume: ............................................................ 120 ml

Lubricant: .................................................oil ISO VG = 32 - 680 mm²/s

............................................................... greaseuptoNLGI2

............................................................(also with solids content)

Lubricant reservoir ...............................................follower plate reservoir

.........................................................................cartridge

Pump type: .............................................................piston pump

Metered volume: .......................................................0,24 ml/stroke)

No.ofoutlets: ....................................................................1

Connection: ...................................................... externalthreadR1/4

Runtimeperlling: .......................................................1-24 months

Operatingpressure: ......................................................max. 20 bar

Temperaturerange: .................................................... -20°C to +60°C

Dimensions: .....................................................86 x 179 mm (D x H)

Weight(withoutbatteries):......versionwfollowerplatereservoir,w/olubricantlling.... ca.520g

..........................versionforcartridgebutw/ocartridge................ ca.470g

Control type: ..................................................... processor controlled

Pressuremonitoring: ............................................ electronic + LED display

Operationalvoltage: ................................. 3,0Vdependingontheusedbatteries

......................................................(see chapter 9.4 Insert batteries)

Battery type: ...................................2x AA (not included in the scope of delivery)

Degreeofprotection:............................................................IP67

Sound pressure level: ...................................................... < 70 db/A)

Supplyofprogressivedistributors: ..................................................NO

Order no. w/o follow-up piston reservoir, w/o batteries ..............................10182139

Orderno.w/ocartridge,w/obatteries: ..........................................10176032

TheBEKA-ONEgreaselubricationpumpishereinafterreferred

to as the device.

2. Applicable documents

Safety data sheet of the lubricant:.....................................(for all lubricants that

............................................should be contained in the expansion bellow)

3. General safety instructions

Allpersonsentrustedwithassembly,commissioning,maintenanceandoperationmustcarefullyread

thisoperatingmanualbeforeassemblyandcommissioningofthedeviceonthemachine!Furthermo-

re this manual must always be available at the site of operation.

Thefollowingcontainsbasicinformationthatmustbeobservedforoperationandmaintenance.

3.1 Safety instructions

Observethegeneralsafetyinstructionsinthismainchapterbutalsothespecialsafetyinstructionsin

otherchaptersofthisoperatingandassemblymanual.

Warningofelectricalvoltage.

Safetyinstructionswhichmightcausehazardstopersonsincaseofnon-observanceare

markedwiththegeneraldangersymbol.

This symbol warns of hot surfaces.

Warningofsuspendedloads.

Warningofmaterialdamageduetoelectrostaticdischarge!Markspotentialriskswhich

mayresultinmaterialdamageifnotavoided.

Thisheadingisusedwhenifimproperorgeneralnon-observanceoftheoperating

manual,workinstructions,speciedworkowsandthelikemightresultindamageof

the device.

We use this term to point out particular details.

Strictly observe any instructions that are directly attached to the device and keep them in

readable condition !

3.2 Personnnel qualication and training

The personnel for operation, maintenance, inspection and assembly must have the

appropriatequalicationforthiswork.Theoperatormustclearlydenecompetence,

responsibilites and supervision of the personnel. In case the personnel does not have the

necessaryknowledge,theyhavetobetrainedandinstructedaccordingly.Theoperatoris

obligedtoensurethatthepersonnelfullyunderstandsthecontentsofthisuserinforma-

tion.

Attention!

Note!

3.3 Hazards in case of non-observance of the safety instructions

Non-observanceofthesafetyinstructionscanresultinhazardstopersons,theenviron-

ment,andthedevice.Non-observanceofthesafetyinstructionsmayfurtherresultinthe

lossofanyliabilityclaims.Indetail,non-observancecanentailthefollowinghazards:

• Failure of important device functions.

• Failure of prescribed methods for maintenance and repair.

• Dangertopersonsbyelectrical,mechanicalandchemicale󰀨ects.

• Dangertotheenvironmentbyleakageofhazardoussubstances.

3.4 Obligations of the operator / user

• Ifmovable,rotating,hotorcoldmachinepartsbearrisks,thecustomermustprotect

thesepartsagainstcontact.Thisprotectionmustnotberemoved.

• Drainanyleakagesofhazardoussubstancesinawaythatnorisksforpersonsorthe

environment arise. Please also observe the data sheets or safety data sheets of the

respective manufacturers.

• Keeptoalllegalprovisions.

• Excludeanyhazardsduetoelectricalenergy.

• The examinations of pipes or hoses for safe provision, use, proper assembly and

functionhavetobecarriedoutaccordingtoregionallyapplicabledirectives.Inspection

intervals must not be exceeded.

• Replacedefectivepipesandhosesimmediatelyandprofessionally.

• Hydraulichosesandpolyamidepipesaresubjecttoanaturalagingprocessandthus

havetobeexchangedinregularintervalsaccordingtothemanufacturer‘sspecicati-

ons.

• Provide a safety data sheet of the currently used lubricant at the device.

• ObservethegenerallyapplicableOrdinanceonHazardousSubstancesinitslatest

version.

3.5 Safety instructions for maintenance, inspection and assembly

All maintenance, inspection and assembly work may only be carried out by qualied

personnelwhoissu󰀩cientlyinformedbythoroughreadingoftheuserinformation.

Generally any work at the device may only be done at complete standstill and in

pressureless and disconnected condition. Use appropriate personal protective

equipment (gogglesamongothers). The shutdown procedure of the device as described

intheoperatingmanualmustbestrictlyfollowed.

Securethedeviceagainstintentionalorunintentionalrecommissioningduring

maintenanceandrepair.Putallsafetyandprotectionarrangementsbackinplaceagain

immediatelywhentheworkisnished.

Dispose of environmentally hazardous media professionally and in accordance to

therelevanto󰀩cialprovisions.Cleanpolluted and contaminated surfaces before

maintenance. Wear protective equipment to that purpose. Observe the lubricant

manufacturer’s data sheets and safety data sheets, respectively the data sheets provided

bythemanufacturersofusedauxiliariesandworkingmaterials.

Checkthesurfacetemperatureofthedeviceasapossibleheattransferbearstherisk of

burns.Wearheat-resistantprotectivegloves!

Open light and rearestrictlyforbiddenduringanymaintenance,inspectionandrepair

due to re hazard.

3.6 Unauthorized modication and production of spare parts

Modication,repairandalterationsofthedeviceareonlyacceptedafterconsultationwith

themanufacturer.Originalsparepartsandauthorizedaccessoriesfromthemanufacturer

contribute to safety. The use of other parts can result in the loss of any liabilities for the

resultingconsequences.Groeneveld-BEKAwillnotassumeliabilityforpartsretrotbythe

operator.

3.7 Inadmissible modes of operation

Operationalsafetyofthedeviceisonlyguaranteedforappropriateuseasstatedintheoperating

manual.Neverexceedoffallbelowthelimitvaluesasstatedinthetechnicaldata.

3.8 Electrostatic discharge

Avoidelectrostaticdischarge!Thereareelectricalcomponentsintegratedintothedevices

whichyoucandestroybyelectrostaticdischargewhenyoutouchthem.Observethe

safetyprecautionsagainstelectrostaticdischargeacc.toDINEN61340-5-1/-3.Ensure

thattheenvironment(persons,workplaceandpackaging)iswellgroundedwhenhandling

the devices.

3.9 General hazard warning - Residual risk

Allcomponentsofthedevicearedesignedaccordingtovalidregulationsforthe

constructionoftechnicalsystemsregardingoperationalsafetyandaccidentprevention.

Independently thereof the use can lead to hazards for the user or third parties and for

other technical facilities. Therefore the device may only be used for its intended purpose

in technically faultless conditionandincompliancewiththerelevantsafetyregulations

andtheopertingmanual.Inspect the device and its attachment parts regularly and

checkthemforpossibledamage or leakages. Fluids could escape under high

pressure from pressurized components which have become leaky.

4. Intended use

The device, as part of a central lubrication system serves to convey lubricant for

the lubricationofmachinesasdescribedinthisoperatingmanual.Thedeviceis

approved for industrial and commercial use only.

The device may only be put into operation if it is installed in / attached to another

machineandisoperatedtogetherwithit.

Onlylubricantaccordingtothespecicationsofthemachinemanufacturermaybe

conveyed.

Thedevicemayonlybeusedasspeciedinthetechnicaldata(seechapter1

„Technicaldata“).Neverexceedorfallbelowthesevalues.Neverrunthedevice

without lubricant.

Unauthorized structural modications of the device are not permitted. Groeneveld-BEKA will not

assumeliabilityfordamageofpersonsorthemachineresultingthereof.

The device has been manufactured in compliance with the Machinery Directive 2006/42/EG. The

customerhastocheckwhetherfurtherdirectivesapplyforthespeciceldofapplicationandsiteof

operation. The device may not be put into operation if it is not conformant with these directives.

Use as intended also includes:

• Observanceofallchaptersandinstructionsoftheoperatingmanual.

• Carryingoutallmaintenancework.

• Observanceofallregulationsconcerningworksafetyandaccidentpreventionduringalllifecycles

of the device.

• Havingthenecessaryprofessionaltrainingandauthorizationofyourcompanytooperatethe

deviceandtocarryoutthenecessarywork.

Another use or a use beyond this is deemed improper.

5. Scope of warranty

Warrantiesregardingoperationalsafety,reliabilityandperformancewillonlybegrantedbythe

manufacturerifthedeviceisusedasintendedandunderthefollowingconditions:

• Assembly,connectionandmaintenancearecarriedoutbyauthorizedprofessionalsta󰀨.

• Thedeviceisusedaccordingtothespecicationsintheoperatingmanual.

• The limit values as stated in the technical data must never be exceeded or fallen below.

• ModicationsandrepairsofthedevicemayonlybedonebyGroeneveld-BEKA.

Guaranteeandwarrantyforanydamageatthedevicecausedbyimproperlubricant

(e.g.wearofpistons,pistonjamming,blockades,brittledseals,etc.)willexpire.

Groeneveld-BEKAwillgenerallynotassumeguarantyclaimsforanydamage

causedbylubricants,althoughthosehavebeenlaboratorytestedandreleased

byGroeneveld-BEKA,assuchdamage(e.g.byover-storedorincorrectlystored

lubricants,batchuctuations,etc.).

Attention!

6. Transportandstorage

Usesuitableliftingdevicesfortransport.

Do not throwthedeviceorimposeittoshocks.

Securethedeviceagainstfallingoverorslippingduringtransport.

Observeallvalidsafetyandaccidentpreventionregulationsforthetransport.Wear

suitable protective equipmentifnecessary!Keepadequate distance to suspended

loads.Thetransporthelportheelevatingdevicemusthavetheadequate carrying

capacity.

Store the device at a cool and dry location to avoid corrosion of individual parts of

the device.

Mindalsothestoragepropertiesofthelubricantinlubricant-lleddevices.Replace

the lubricant when it is overstored (separation of oil and soap).

Note!

7. Functional description

TheBEKAONEisanelectromechanicallubricatorforlubricatingasinglelubepoint.

ThedeviceisdesignedtoconveyoilorgreaseuptoNLGI2.

TheBEKAONElubricatorismadeforanindependentoperation.Powerissuppliedbyexchangeable

batteries.

Thelubricantisoptionallycontainedinareservoirwithfollowerplateorinacartridge.Therellable

followerplatereservoirhasallingvolumeof120ml.Thecartridgewithallingvolumeof120mlis

intendedforsingleuseandcanbeeasilyreplaced.

Dependingontheusedlubricantorthetypeofbattery,andtheenvironmentalconditionsthefollow-

uppistonreservoirorthecartridgecanbeemptiedbetween1and5timeswithonesetofbatteries.

Fig.1:

Thedeviceisapistonpump,i.e.0.24mllubricantarecontinuouslyconveyedperpistonstroke.

Settingofthelubricantquantityisdoneonamonthlybasis(seechapter9.6Setthemonthsetting).

Month setting Lubricant qty per month (cm³) Lubricant qty per week (cm³)

24 5 1.1

12 10 2.3

6 20 4.6

3 40 9.2

1 120 27.5

ThemonthsettingisdoneattheactivationareawiththeActivationmagnet(g.1)orwiththe

Settingsbutton(g.1)(seechapter9.6Setthemonthsetting).

The current functional state of the device is displayed at the LED bar (see chapter 11.4).

Activation magnet

Protective housing

Settings

button

Battery

compartment

LED bar

Activation

zone

This manual suits for next models

Table of contents

Other Groeneveld Water Pump manuals

Groeneveld

Groeneveld Twin-3 Installation instructions

Groeneveld

Groeneveld AC3 User manual

Groeneveld

Groeneveld Twin-3 Installation instructions

Popular Water Pump manuals by other brands

Watershed Innovations

Watershed Innovations HYDRAPUMP SMART FLEX Instructional manual

Graco

Graco Modu-Flo AL-5M instructions

Messner

Messner MultiSystem MPF 3000 operating instructions

Xylem

Xylem Bell & Gossett WEHT0311M Installation, operation and maintenance instructions

WilTec

WilTec 50739 Operation manual

Franklin Electric

Franklin Electric Little Giant 555702 HRK-360S instruction sheet

Ingersoll-Rand

Ingersoll-Rand PD02P Series Operator's manual

VS ZJ Series Operating instruction

Flotec

Flotec FPZS50RP owner's manual

SKF

SKF Lincoln FlowMaster II User and maintenance instructions

Xylem

Xylem Lowara LSB Series Installation, operation and maintenance instructions

Water

Water Duro Pumps DCJ500 Operating & installation instructions

Action

Action P490 Operating instructions & parts manual

Flo King

Flo King Permacore Reusable Carbon Bag Disassembly. & Cleaning Instructions

ARO

ARO ARO PD15P-X Operator's manual

Pumptec

Pumptec 112V Series Operating instructions and parts manual

Virax

Virax 262070 user manual

Neptun

Neptun NPHW 5500 operating instructions

Groeneveld BEKA-ONE Product guide

Popular Water Pump manuals by other brands