Grouser products Jd 9030 series User manual

Date: 2-16-2018

PN: 63-17752-3

JD 9030 Series

Joystick Installation Instructions

Purchase Date

Serial Number

Model Number

Tractor Model

Dealer

2

Bolt

Dia.

(inch)

Thread

per

inch

Grade 5 Grade 8

Torque (ft.lbs.) Torque (ft.lbs.)

1/4 20 8 12

1/4 28 10 14

5/16 18 17 25

5/16 24 19 29

3/8 16 30 45

3/8 24 35 50

7/16 14 50 70

7/16 20 55 80

1/2 13 75 110

1/2 20 90 120

9/16 12 110 150

9/16 18 120 170

5/8 11 150 220

5/8 18 180 240

3/4 10 260 380

3/4 16 300 420

7/8 9 430 600

7/8 14 470 660

1 8 640 900

1 12 710 990

Description Page

Bolt Torque Specications 2

Inventory 3

Bracket and Joystick Installation 4

Valve Bracket Installation 4

Valve Installation 5

Plumbing 5-7

Cable Installation 7-8

Valve Cover Installation 8

Joystick Operation 8

Joystick and Hydraulic Schematic 9-11

Warranty 12

Index

Bolt Torque Specications

Bolt

Dia.

(mm)

Pitch

Grade 8.8 Grade 10.9

Torque (ft.lbs.) Torque (ft.lbs.)

4 0.70 2

5 0.80 4

5 1.00 7 11

7 1.00 12

8 1.25 17 26

8 1.00 18

10 1.50 35 51

10 1.20 37

10 1.00 39

12 1.75 59 88

12 1.50 62

12 1.25 65

14 2.00 94 139

14 1.50 101

16 2.00 146 210

18 2.50 210

20 2.50 292

22 2.50 398

44 3.00 503

3

QTY. PN Description

4 16-11436 10-24 x 1" Socket Head Cap Screw

4 16-20005 1/4" X 1 1/4" Hex Bolt Gr 5 NC

1 16-20006 1/4" X 1-1/2" Hex Bolt Gr 5 NC

4 16-20034 5/16" x 1" Hex Bolt Gr 5 NC

2 16-20558 1" X 2" Hex Bolt Gr 8 NC

2 16-35C612 3/8" -16 X 3/4" Flanged Bolt

1 17-12117 Mount, JD 9030 / Suregrip Joystick

1 18-11426 Mount, Rear Valve- STX / Danfoss

2 31-11492-12-12 Male JIC x Female JIC Swivel Nut Elbow 45° (6502-12-12)

1 31-12331-6-6 -6 Male JIC to -6 ORFS Swivel (FS-7504-6-6)

1 31-12332-6-4 Female JIC Swivel x Male Pipe (6505-6-4)

1 31-14177-4-6 Swivel Nut Elbow 90° - Male Pipe x Female JIC Swivel (6501-4-6 )

1 31-34033 Straight JIC x O-Ring (6400-6-5)

1 31-34099 Swivel Nut Elbow 90° JIC (6500-6-6)

2 31-34102 Swivel Nut Elbow 90° JIC (6500-12-12)

1 31-34169 Male Elbow 90° JIC x Pipe (2501-6-4)

2 31-34237 Straight JIC x Metric (7400-12-22)

1 31-fs-2404-06-04 OFS Male Pipe Connector (FS-2404-06-04) or (FF2404-6-4)

2 35-11684-0600 -12FJIC x -12 FJIC - 60" - 4,000 psi

1 35-11694-0600 -6 FJIC x -6 FJIC - 60"

2 35-3970-20 Velcro Cordura 2" Diameter (SL-2.0)

1 44-11424 Valve Mount Cover

1 44-11435 Plate, Retaining Ring

1 44-12123 Mount, JD 9030 / Joystick Backing Plate

2 49-11801-22 Metric Bonded Seal (22mm)

1 56-11653 Joystick Valve

1 56-11658 Shuttle Valve - JD and STX

1 56-12424 Joystick Wire Harness

1 56-12426 Joystick

9 57-20740 1/4" Flat Washer

4 57-20741 5/16" Flat Washer

10 59-34951 Zip / Cable Tie 50# 15.5"

1 69-11663 4100 Joystick Extension Cord 30'

5 70-20580 1/4" Hex Nut Gr 5 NC

2 70-20599 1” Hex Nut Gr 8 NC

Inventory

4

NOTE: Your machine may vary slightly from the machine in this manual, but the same installation procedure

will be compatible.

Bracket & Joystick Installation

1. Remove top section of the armrest to get at the armrest

frame. Position the joystick mount (PN: 17-12117) on the

armrest in a location that the operator prefers. Use the holes

on the joystick mount to mark 4 holes. Drill 4 - 1/4” holes.

4. Hold the mounting ring (PN: 44-11435) inside the side

mount, and attach the joystick to the top of the side mount

and the mounting ring with 4 - 1” socket head cap screws

(PN: 16-11436) (A).

5. Adjust the joystick and mounts to position the joystick to

the operator’s preference. Once the joystick is in the correct

position, tighten all of the fasteners.

NOTE: The following pictures show the joystick assembly

already in place. The joystick will be installed in a later step.

2. After the 4 holes are drilled, insert 4 - 1/4” x 1-1/4” bolts with

a 1/4” washer on each bolt through the holes of the joystick

mount and armrest.

3. On the inside of the armrest, attach the joystick mount to

the armrest with the backing plate, 4 - 1/4” washers, and 4 -

1/4” nuts.

Valve Bracket Installation

6. Attach the rear valve mount (PN: 18-11426) (1) to the rear of

the tractor along the left tractor side frame with 2 - 1” x 2” bolt and

2 - 1” nuts. You can use one of the holes already in the tractor and

drill 1 more or drill 2 holes where you would like the bracket to be

located. Just position the bracket like this picture and make sure it

isn’t interferring with anything.

NOTE: The following pictures show

the joystick valve already in place.

The valve will be installed in a later

step.

A

5

Valve Installation

7. Attach the control valve (1) to the valve mount with

4 - 5/16” x 1” bolts and 4 - 5/16” at washers (B).

Plumbing

8. If ttings are not installed in the LS port on

the control valve, install a straight -6-5 tting

(PN: 31-34033) and a 90° -6-6 tting

(PN: 31-34099) in the LS port (C).

10. Attach the 60” hoses to the two ttings on

the control valve that are closest to the left side

of the tractor frame (E).

9. Attach a 60” hose to the 90° tting previously

installed (D).

B

CD

E

6

11. Remove the plug or quick connect from the P

and T ports at the rear of the tractor and replace

each with a straight tting (PN: 31-34237) and

either a 45º or 90° tting (F).

12. Attach the 60” hose from the bottom tting on

the control valve to the tting at the Pport.

PT

NOTE: Oil will ow. Be ready with an oil pan.

13. Attach the 60” hose from the top tting on the

control valve to the tting at the Tport.

15. Attach the LS hose or steel line and a straight

O-Ring Face Seal Fitting (PN: 31-FS-2404-06-04) to

the center port on the shuttle valve between the 2 bolt

holes (H).

16. Install a 90° JIC x Pipe tting (PN: 31-34169)

(4) to the last port on the shuttle valve. Attach the

end of the 60” hose from Step #9 to the male 90°

tting on the shuttle valve (I).

14. Disconnect the LS hose or line at the rear of the

tractor on the SCV. Install a swivel tting along with

a 90° swivel or straight tting in its place. Attach the

shuttle valve to the tting (G).

31-FS-2404-06-04

the LS port on the top of

Shuttle Valve

the joystick control valve.

x -4 Male Pipe

-6 Male O-Ring Face Seal

Male Elbow 90° -6 JIC

Connects to the fitting on

x -4 Male Pipe

31-34169

31-FS-7504-06-06

-6 Female O-Ring Face

Seal x -6 Male JIC Swivel.

Swivel Nut Elbow 90° - -4 Male Pipe x -6 Female JIC

or use Straight - 4 Male Pipe x -6 Femal JIC

Connects to the fitting on the LS

fitting on the tractor SCV that the

LS hose was removed from.

Connects to Tractor

LS hose from SCV at

rear of tractor.

NOTE: Your tractor may look slightly di󰀨erent.

Installation steps should be compatible.

NOTE: Steps # 14-16 were originally for a JD 9000

series tractor. Picture may be di󰀨erent than your

tractor but you still need disconnect the LS hose or

line and install the shuttle valve. See diagram below.

F

H

I

G

7

Lift

Tilt

Angle

NOTE: Valve shown from the bottom and may look

slightly di󰀨erent. Start with the Lift hoses next to the

hoses that were connected to the Tractor R and P

ports.

Cable Installation

21. Set control box in fuse compartment (K).

22. Connect the dozer angle extension cord to the

wire harness (L). Run the cord through the hole in

the oor of the fuse compartment.

23. Guide the extension cord from the wire harness

to the front of the tractor. Run the wire along the left

side of the lift frame.

24. Connect to the extension cord on the angle

system valve.

25. Connect the cable from the joystick to the wire

harness (M).

26. Plug the power cord from the wire harness

into the port located behind and to the right of the

operator’s seat in the tractor cab (N).

19. Guide the dozer Angle and Tilt hoses to the rear

of the tractor. Attach the dozer Angle and Tilt hoses

to the corresponding ttings on the control valve.

18. Attach the dozer Lift hoses to the corresponding

ttings on the control valve (J). The cylinder base end

hose goes to the top tting on the control valve. The

cylinder rod end hose goes to the bottom tting on

the control valve.

17. Guide the dozer lift hoses to the rear of the

tractor. Wrap a hose protector around the hoses. If

necessary, use zip ties to keep the hose protector in

place.

20. Use zip-ties to hold the hoses into place.

J

K

L

M

N

8

Joystick Operation

32. Drill a hole for a 1/4” bolt in the fuse compartment.

Attach the wire harness to the compartment with a

1/4” bolt, 1/4” washer, and a 1/4” nut (O).

Valve Cover Installation

33. Place the valve cover over the valve and

hoses. Verify that the hoses are not being

pinched.

34. Attach the valve cover to the valve bracket

with 2 - 3/8” ange bolts (P).

28. Put the supplied rubber seal on each Din

connector.

29. Connect the Lift,Tilt, and Angle Dins to the

corresponding connections on the back of the

control valve.

NOTE: The electric dozer functions can be

overridden by attaching the supplied handles to the

control valve and operating them.

35. Use screws to fasten the Dins to the control 30

(A).

27. Guide the 3 cables and Dins from the wire

harness out to the rear of the tractor.

31. Use zip-ties to hold cables in place.

35. To raise the blade up, pull back on joystick.

36. To lower the blade down, push forward on joystick.

37. To tilt the blade left, tilt the joystick to the left.

38. To tilt the blade right, tilt the joystick to the right.

39. To extend and retract the left side of the blade, operate the rocker button on the top of the joystick.

40. To extend and retract the right side of the blade, hold down the trigger switch on the joystick handle

and operate the rocker button on the top of the joystick.

NOTE: If directions are not correct, go to Step #17 and #18 on Page 7 and verify that the hoses are

installed correctly.

41. To operate the oat function, push the bottom switch on the left side on the top of the joystick.

42. To cancel the oat function, actuate the joystick.

O

P

9

Joystick Schematic

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Date:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF

GROUSER PRODUCTS INC ANY REPRODUCTION IN PART OR WHOLE WITHOUT

THE WRITTEN PERMISSION OF GROUSER PRODUCTS INC IS PROHIBITED.

SA-2839-SCH-JOYSTICK2

GROUSER PRODUCTS INC.

TITLE:

DWG. NO.:

WWW.GROUSER.COM

755 2nd Ave NW Phone 701.282.7710

West Fargo, ND 58078 Fax 701.282.8131

6/14/2007

10

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Date:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF

GROUSER PRODUCTS INC ANY REPRODUCTION IN PART OR WHOLE WITHOUT

THE WRITTEN PERMISSION OF GROUSER PRODUCTS INC IS PROHIBITED.

SA-2839-MA2

GROUSER PRODUCTS INC.

TITLE:

DWG. NO.:

WWW.GROUSER.COM

755 2nd Ave NW Phone 701.282.7710

West Fargo, ND 58078 Fax 701.282.8131

6/14/2007

Grouser Products JD 9030 Series User manual

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