GRUN PRIMAT DIN 50 User manual

.
GRÜN GmbH Spezialmaschinenfabrik, Siegener Str. 81 - 83, D-57234 Wilnsdorf-Niederdielfen Page 1 of 4
Phone: [phone], Fax: [phone]; www.gruen-gmbh.de; [email protected] [17.06.2009]
PRIMAT DIN 50, 105,
150, 250
Bitumen Boiler
Propane heated
Operation and Maintenance Manual for
1 General Instructions
1.1 These technical instructions refer to all GRÜN bitumen boil-
ers incl. burners and safety installations. They do not affect
official regulations, safety rules especially the “VBG 21 - ap-
plication of liquid gas” and guidelines of trade associations
and of DVGW, nor local regulations at the place of opera-
tion.
1.2 Bituminous, insulating, sealing and priming compunds are
prone to spontanuous ignition when overheated. During op-
eration, the bitumen boilers therefore have to be constantly
supervised by the operating crew. This also applies to ther-
mostatically controlled heating systems.
1.3 Bitumen boilers must be operated by persons only who are
familiar with handling of the units and of the heating installa-
tion.
1.4 GRÜN Bitumen boilers have been designed to be used
outdoors. For operation in closed areas or below ground
level, special accessories are required and special safety
measures to be observed.
1.5 No inflamable materials must be stored close to boilers
which are in operation. Attention ! Danger of injury in
case of touching hot boiler parts.
1.6 Suitable fire-fighting material has to be held ready and to be
used for extinguishing bitumen material that may have
caught fire.: sand an foam or dry extinguishers. Water must
not be used!
1.7 Boilers are to be fixed in a solid position. Prior to be used,
they have to undergo a safety check. They must not be posi-
tioned close to pits and digs or on inflamable underground.
1.8 It is to be observed that nobody can be endangered by es-
caping exhaust fumes.
1.9 Bitumen boilers must not be filled up beyound the filling
mark (90 % of the boiler volume). Refilling should be done
equivalent to the quantities which have been used up.
Attention when refilling: danger of splashing !! Prior to emp-
tying the boiler completely, the burner has to be turned off.
1.10 GRÜN bitumen boilers must be used only with regulated gas
pressure (1,5 bar). For safety reasons, a medium pressure
regulator with integrated hose failure valve (part.-no. 1541)
should be used and/or under ground level use gas safety
device for leakages.
1.11 Propane gas hoses are to be protected against damages
and checked every day. The general rules for application of
liquid gas are to be observed. High pressure hoses for liquid
gas only (pressure class 30 with 5 mm wall thickness, corr.
to DIN 4815, Part 1) are to be used.
1.12 Gas bottles schould be kept in vertical position, protected
against falling and against direct sunlight. Empty bottles
should be closed firmly.
1.13 It is not allowed to use open fire to speed up vaporization of
the gas.
1.14 Burner and safety installations have to be supervised during
operation.
1.15 Boilers with a capacity of more than 50 litres have to be
controlled thermostatically. This applies to Germany - devi-
ating regulations of other countries have to be observed.
The adjustment of temperature at the thermostat resp. the
thermostat regulator has to match with the temperature
range of the thermometer.
1.16 Units with an exhaust gas chimney must not be used without
the chimney.
1.17 For units with electric motor, the VDE regulations 0100, §
55, have to be observed. Electrical power has to be supplied
by a special feeding point with FI protective switch (usually a
distributer for building sites). As connection a rubber cable
H07RN-F, suitable for building sites, with a cross section of
at least 2,5 mm² for each phase, should be used. This ap-
plies to Germany - deviating regulations of other countries
have to be observed.
1.18 Modifications of the design or of the equipment by unauthor-
ized persons are not allowed.
2 Starting work
2.1 Boilers with a usable capacity of up to 50 litres and
export models without automatic control unit.
2.1.1 The usable capacity, indicated by a mark in the drum, corre-
spons to 90% of the boiler capacity. The usable capacity is
embossed on the container and also indicated on the
typeplate of the burner. Prior to using the unit, make sure
that boiler and burner match with each other.
2.1.2 Fill the boiler with small pieces of bitumen, up to the filling
mark (see para. 1.9. !).
2.1.3 Screw medium pressure regulator with hosefailure valve
(GRÜN/1,5bar/10 kg/h) onto the gas bottle and control unit.
Make sure that all connections are leak-proof !
2.1.4 Close burner valve, then open valve of the gas bottle and
activate hose failure valve by pressing the button.
DIN-DVGW-Number: NG-2213AU00314

.
GRÜN GmbH Spezialmaschinenfabrik, Siegener Str. 81 - 83, D-57234 Wilnsdorf-Niederdielfen Page 2 of 4
Phone: [phone], Fax: [phone]; www.gruen-gmbh.de; [email protected] [17.06.2009]
PRIMAT DIN 50, 105,
150, 250
Bitumen Boiler
Propane heated
Operation and Maintenance Manual for
2.1.5 Remove burner from the stove. Slightly open burner valve
and ignite gas by means of a propane gas lighter.
2.1.6 Push burner back into the stove as fas as possible, then
open burner valve completely.
2.1.7 In Germany, bitumen boilers with up to 50 l capacity do not
have to be equipped with safety pilot burner and thermo-
static control unit. The temperature of the melting compound
should therefore be checked by means of the dial ther-
mometer and the complete unit should be constantly super-
vised to avoid overheating.
2.2 Boiler with usable capacity of more than 50 l.
2.2.1 GRÜN boilers with a capacity of more than 50 litres are
equipped with a GRÜN automatic control unit.
2.2.2 See para. 2.1.1 to 2.1.4
2.2.3 Burners for bitumen boilers PRIMAT and REKORD DIN are
supplied with an integrated housing with thermometer and
with a control unit, comprising gas regulator valve and igni-
tion safeguard („safety pilot“).
2.2.4 Remove burner from the stove. Press button of the safety
pilot and light pilot burner, keeping the button pressed down
for 20-30 seconds. The pilot burner will now remain burning.
Push burner into the stove as far as possible. The end of the
feeler tube should be in touch with the end of the protective
tube; if required, readjust length of the feeler tube by means
of the hex. head nuts.
2.2.5 Adjust required temperature for the melting compound at the
thermostat regulator, considering also the temperature
range of the thermometer (standard range approx. 160 - 300
° C).
2.2.6 Open burner valve. Main burner will now be lit by the pilot
burner.
2.2.7 When the adjusted temperature is reached, the gas supply
for the main burner will automatically be reduced or stopped.
The safety pilot burner keeps burning and will restart the
main burner again, when the temperature becomes too low.
Note: The automatic control only works while the feeler of
the thermostat is surrounded by liquid bitumen. During the
starting period of operation, the burner has to be regulated
manually.
2.2.8 Should the pilot flame extinguish, the gas supply will be
automatically interrupted. The pilot flame has to be lit again
manually.
2.2.9 Occassionaly counter-check the adjusted temperature with
the temperature which is indicated on the independent ther-
mometer.
3 Finishing work
3.1 When work is finished or interrupted, first close valve of the
gas bottle. Main flame and pilot flame will extinguish as soon
as the remaining gas in the hoses has been used up.
3.2 Close burner valve. The building site must not be left before
all gas valves are closed and leak-proof.
3.3 If several gas bottles have been used in line, every single
valve has to be closed.
4 Maintenance
4.1 All components, which are in contact with gas, should be
protected against mechanical and heat damages. They should
be regularly checked.
4.2 Gas-leading components - especially hoses, connections,
valves and nozzles - should be protected against soiling; if re-
quired, they have to be cleaned:
a) Cleaning of the main filter in the hose connection of the
control unit (procedure is required, if pollution is visible or if
burner output becomes lower):
Screw off gas hoses (turn hose nut clockwise) and remove dirt
in front of the filter with a brush or with compressed air. If
heavily polluted, screw out main filter with a screw driver (7
mm, clockwise); blow through with compressed air or rinse
with solvent; if required, replace filter.
When fitting it again, tighten moderately.
b) Cleaning of the burner nozzle with integrated filter: Remove
safety pilot burner and screw off burner head with connecting
hose. Screw out nozzle with a spanner (anti-clockwise). Clean
or replace nozzle with filter insert.
4.3 Keep air funnels for primary and secondary air clean (for main
and pilot burner).
4.4 Keep exhaust funnels clean and take care, that they will not
be distorted.
4.5 Clean melting container regularly from bitumen residues and
check inner boiler for damages.
4.6 Keep temperature sensor of thermometer and of thermostat
free from bitumen residues to secure undisturbed transmis-
sion of the temperature values.
4.7 Immediately remove overflow of bitumen from the boiler.
5 Trouble shooting
5.1 Should bitumen start to burn: Close container lid and valves.
Smother the flames. Extinguish fire with a foam fire extin-
guisher.
5.2 Technical fault of the burner unit: Close gas bottle valve. See
para. 4. 1. to 4.6.
Addendum to point 2.2. (2009-03-04)
The bitumen boiler is equipped with an additional thermostat.
In case of a temperature of more than ca. 280°C the bitumen boiler shuts down.
The gas supply is disconnected. Please, remove the defect and restart the burner (described under point 2).
This shutdown does not liberate you, as the operator, from permanent control (see point 1.14).
item-number spare part
0050 2611 secondary thermostat for shutdown for excess temperature ca. 280 °C
Ø 4 x 57; 870 mm capillary tube
0050 2612 Thermodeflector for secondary thermostat

.
GRÜN GmbH Spezialmaschinenfabrik, Siegener Str. 81 - 83, D-57234 Wilnsdorf-Niederdielfen Page 3 of 4
Phone: [phone], Fax: [phone]; www.gruen-gmbh.de; [email protected] [17.06.2009]
PRIMAT DIN 50, 105,
150, 250
Bitumen Boiler
Propane heated
Operation and Maintenance Manual for
Item
No. Description of Spare Part Boiler- Type Part- No.
1 Lid 50 0211 20 00
Lid complete two-piece 105 0212 20 00
150 0213 20 00
250 0214 20 00
2 Part of lid at the side of the cock 150 0213 21 00
250 0214 21 00
3 Part of lid at the side of burner 150 0213 22 00
250 0214 22 00
4 Inner boiler without lid 50 0211 30 00
5 Inner boiler with protective tube 105 0212 30 00
without lid 150 0213 30 00
250 0214 30 00
6 Thermometer 50 0211 09 06
7 Thermometer 105/150/250 0050 25 03
8 Control-unit complete 105/150/250 0050 00 00
9 Burner without control-unit 50 0211 10 00
105 0212 10 00
150 0213 10 00
250 0214 10 00
Burner with control-unit 105 0212 01 00
Item
No. Description of Spare Part Boiler- Type Part- No.
150 0213 01 00
250 0214 01 00
10 Burner valve 50-250 0019 11 00
Burner nozzle 50 0202 11 05
105 0212 11 05
150 0204 11 05
250 0205 11 05
11 Burner head insert 105/150/250 0201 13 01
Burner head complete to weld 105/150/250 0201 13 00
12 High pressure hose 3 m
both sides 3/8“ left 50-250 1525 00 00
ditto. 5 m 50-250 1526 00 00
13 Pressure regulator 1,5 barÜ with
hosefailure valve 50-250 1541 00 00
14 Tip holder 50 0211 60 00
15 Wheel 105/150/250 0204 54 04
16 Wheel shaft 105/150/250 0213 52 01
with- Drain cock 1,5“ to weld 105/150/250 0213 31 00
out
figure Plate for Drain cock with mounting parts 105/150/250 0203 33 00
Handle for ditto. 105/150/250 0203 34 00
DIN-DVGW-Number: NG-2213AU00314

.
GRÜN GmbH Spezialmaschinenfabrik, Siegener Str. 81 - 83, D-57234 Wilnsdorf-Niederdielfen Page 4 of 4
Phone: [phone], Fax: [phone]; www.gruen-gmbh.de; [email protected] [17.06.2009]
PRIMAT DIN 50, 105,
150, 250
Bitumen Boiler
Propane heated
Operation and Maintenance Manual for
Item
no. Name of Spare Part Part- No.
1 Control-unit complete without burner 0050 00 00
2 Hex. head screw M 6 X 10 9803 06 10
3 Flat headed screw M 6 X 10 9806 06 10
4 Housing for thermometer 0050 25 02
5 Thermometer 60 ∅0050 25 03
6 Clamp strap for ditto. 0050 08 06
7 Plastic-milled nut M 5 for ditto. 0050 08 07
8 Feeler tube complete 0050 23 00
9 Feeler tube 0050 23 01
10 Ms-hex head nut M 12 X 1,5 0050 23 23
11 Galvanized washers 26/13 X 1,25 0050 23 13
12 Safety device against twisting 0050 23 22
13 Hood for tube 0050 23 15
14 Aluminium housing-lid of the control-unit 0050 25 01
15 Galvanized hex head screw M 5 X 12 0050 24 05
16 Aluminium housing-bottom of control-unit 0050 24 06
17 Light pilot burner without nozzleholder and CU-
pipe bend 0050 11 00
18 Light pilot burner 0050 11 03
19 Clip for light pilot burner 0050 24 04
20 CU-pipe bend with burner , nozzle,
connection-twist-part 0050 12 00
21 Light pilot burner nozzle with filter 0050 12 05
22 Safety pilot with connections
and protection tube 0050 13 00
23 Protection tube for safety pilot 0050 13 02
24 Clamping ring for safety pilot 0050 13 04
25 MS-binding screw for safety pilot 0050 13 03
Item
No. Name of Spare Part Part- No.
26 Magnet-insert for safety pilot 0050 08 02
27 Thermoelement with 2 nuts 0050 14 00
28 Hose connection piece with Cu-pipe
without mainfilter 0050 15 03
29 Mainfilter 0050 15 07
30 Ms-counter nut 22 X 6 0050 15 04
31/32 Thermost.-valve compl. with adjusting knob 0050 26 00
31 Adjusting knob for thermostatic valve 0050 26 02
32 Thermostatic-valve with union-nut, clamping
ring and binding screw 0050 26 01
33 Union-nut M 14 0050 08 09
35 Ms-binding screw for thermostatic valve 0050 08 10
34 Clamping rin for ditto. 0050 08 08
36 Burner connection pipe with union-nut and
Burner connection 0050 22 00
37 Double bottle connection for
simultan taking 1556 00 00
38 Gasket 1541 00 01
39 3 m High pressure hose 3/8“ left 1525 00 00
5 m ditto. 1526 00 00
40 Union-nut 3/8“ 1525 00 03
41 Hose nozzle 1525 00 02
42 Medium pressure regulator 1,5 barÜ with
hosefailure valve 1541 00 00
DIN-DVGW-Number: NG-2213AU00314