GS Engineering B.V. GS 1010 User manual

1
Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
Operating Instructions
GS 1010

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
Manufacturer:
GS Engineering B.V.
manufacturer hydraulic sweepers
Tel: [phone]
Fax: [phone]
E-mail: inf[email protected]
Machine:
GS 1010

3
Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
Table of
Contents
1 General 4
1.1 User 5
1.2 Liability 5
1.3 Guarantees offered 6
1.4 Documentation 6
1.5 Technical Data 7
2 Safety 8
2.1 Safety Symbols 9
2.2 Safety Aspects 10
2.3 Safety Devices 10
2.4 Emergencies 11
2.5 Non-advisable use 11
3 The Sweeping Process 12
3.1 Recommended application 12
3.2 Engine 13
3.2.1 Starting the engine 13
3.2.2 Turning off the Engine 16
3.2.3 Refuelling 17
3.3 Brush 18
3.3.1 Starting and stopping the brush 18
3.3.2 Configurations 20
3.3.3 Height adjustment of the brush 20
3.3.4 Angle adjustment of the brush 21
3.4 Driving 21
3.4.1 Operation 21
3.4.2 Speed adjustment 23
4 Maintenance and Inspection 25
4.1 Inspection before sweeping 25
4.2 Inspection after Sweeping 25
4.3 Brush check 25
4.4 Maintenance and repairs 26
4.4.1 Hydraulic system 26
4.4.2 Engine 26
5 Accessories 28
5.1 GS Collector Box 28
5.2 Other optional accessories 31
Maintenance Dates 34
EC Declaration 35

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
1. General
These operating instructions intend to set forth the correct use of the GS 1010.
It addresses all aspects that are of relevance to the operation and daily maintenance
of the GS 1010. It also pays attention to important aspects in respect of technical
maintenance. The operating instructions must be read carefully in order to use the
machine correctly and safely.
The text in these operating instructions is printed in the following ways:
Normal text is printed in normal type.
Important information is printed in bold.
Options are printed in italics.
The following pictograms are used to draw attention to issues that require special
attention and/or involve risks for persons, the machine and/or the sweeping process:
Text preceded by this sign requires special attention.
Warning
Instructions preceded by this sign warn you about the risk of
damage to the machine or failures if the instructions are not
followed carefully .
Physical injury
Text preceded by this sign warns you about the risk of physical
injury if the instructions are not followed carefully.

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
1.1 User
In these operating instructions, ‘user’ means: Anyone who is put into contact with the
GS 1010 or parts thereof under normal operating conditions.
The company or user has to make sure that each user is sufficiently qualified to
handle this kind of machines and is able to comply with relevant provisions and
safety aspects. A clear distinction is made between two groups:
"The user" is the person who actually operates the machine in preparation or
execution of the production process.
The mechanic is the person who carries out repairs or maintenance works to the
machine.
The mechanic must be qualified to perform technical operations. The mechanic must
have a solid understanding of technical matters and be able to read technical
drawings.
Before the machine is operated or serviced by the operator or mechanic, they must
have been adequately instructed. The first instruction is given by specialists from GS.
This does not apply when a company already has several machines of the same type
or if there is sufficient knowledge available within a company. GS cannot be held
responsible in any way for works that have been carried out by an operator who is
not or not sufficiently instructed or qualified.
1.2 Liability
These operating instructions and the data they contain have been drawn up with the
utmost care. GS and/or your supplier are not liable for lack of clarity, mistakes and/or
damages to the GS 1010 or personal accidents.
In addition, they are not liable for personal accidents caused by the incorrect use or
attempts to have the sweeper serviced by others that are not qualified mechanics.

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
1.3 Warranty conditions
The warranty terms, mentioned in the general terms and conditions of delivery,
will lapse immediately by operation of law if:
1. Service activities and/or repairs have not been carried out strictly in
accordance with the instructions.
2. Repair activities have not been carried out by service mechanics from GS
engineering or its official dealer, or have been carried out by the customer's
mechanics without written approval from GS.
3. Changes have been made to the delivered product without prior written
approval from GS.
4. Other than original GS parts are used.
5. Other than the prescribed lubricants are used.
6. The delivered product is handled improperly, carelessly, incorrectly and/or
negligently.
7. The machine is used for other purposes than those it was designed and built
for.
1.4 Documentation
Each machine comes with:
- the operating instructions for the GS 1010
- the operating instructions for the engine
- warranty certificate

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
1.5 Technical Data
Technical data of the GS 1010
Illustration 1
Sweeping width 101 cm
Engine power Honda GCV160 4,2 kW (5,5hp) or
Honda GX200 4,8 kW (6,5 hp)
Transmission Hydrogear
Speed 1 forward/backward, continuous
adjustment 0 - 3.8 km/h
Brush drive Hydro
Brush rotating left/right
Yes
Adjustable brush 1 left/right
Brush diameter 320 mm

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
2. Safety
The GS 1010 has been manufactured in accordance with the regulations that are
currently applicable. Nevertheless, this machine could cause dangers to man and
machine if:
- it is not used in accordance with the operating instructions;
- it is not operated by qualified personnel;
- it is changed or used inexpertly;
- safety instructions are not being observed.
Therefore, anyone who is involved in the operation, maintenance and/or repair of the
machine has to read and follow the safety instructions. If so desired, this could be
confirmed by the user's signature.
Apart from the requirements and regulations mentioned in these operating
instructions, the following apply:
- general safety requirements;
- land specific regulations.
2.1 Safety symbols
The safety symbols on the machine must be complete and legible at all times.
Damaged and illegible safety symbols must be replaced by new ones.
1. Applied to the case of the machine, on the side, "hearing
protection must be worn"
2. Applied to the case of the machine, behind the engine,
"read operating instructions before use"

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
3. Applied to the case of the machine, on the side, "eye
protection must be worn"
4. Applied to the case of the machine, near the switch with
the indications:
- "Arrow forward"(forward position of brush)
- "Horizontal line" (neutral position)
- "Arrow backward" (reverse position of brush)
5. Applied to the top side of the push bar with the
indications:
- "Arrow forward" (driving in reverse)
- "Horizontal line" (neutral position)
- "Arrow backward" (driving forward)
6. Applied on the backside of the chassis case; this is the
CE mark and serial number.

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
2.2 Safety Aspects
- Safety aspects and pictograms included in these operating instructions as well
as the safety symbols on the machine must always be observed by the
operator.
The procedures laid down in the operating manual must always be executed in
the correct order.
- When operating the machine, the operator must always see to proper visibility
so he can see the work area and the machine. He has to make sure that his
attention is not distracted from his work and always has to act according to
circumstances.
- With each movement the machine makes, the operator must be certain that
there are no persons near the machine.
- It is not permitted to use the machine to transport people.
- When using the machine, safety glasses must be used.
- When using the machine, hearing protection must be used.
- The operator's clothing must be tight-fitting, preferably no loose clothing.
In addition, the operator must wear sturdy shoes.
- All maintenance, repairs, remedy of failures and other similar activities not
mentioned in these operating instructions must be carried out by a mechanic.
- If the operator detects any defect or fault to the machine, a mechanic has to
be informed immediately.
2.3 Safety Precautions
The machine is equipped with an overload protection.
The controls for forward and reverse motion must be held down during the
movement. If the controls are released, the machine will stop automatically (see also
paragraph 3.4).

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
2.4 Emergencies
An emergency means a situation in which people, animals and/or the machine are in
danger or danger threatens them. If an emergency arises, the operator must bring
the machine to a standstill and turn off the engine.
In case of damages to the machine or other situations in which machine parts might
have been affected, the machine must be thoroughly checked. Only this way it can
be guaranteed that , it is safe to operate the machine, even after an emergency.
2.5 Non-advisable use
It is not allowed to sweep materials that are dangerous to human
health in any way whatsoever.
It is advised not to drive the GS 1010 without tools.
Do not use the sweeper in confined spaces.

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
3. The Sweeping Process
3.1 Recommended Application
The sweeper is mainly used for cleaning straight surfaces. The material to be swept
will largely consist of leaves, rubbish, snow, sand, gravel or a combination hereof.
When sweeping certain materials, (large) clouds of dust may be
raised. The use of protective glasses is therefore compulsory.
Particles might fly up due to the sweeping method. The operator
has to make sure that there are no persons or animals in the direct
surroundings of the machine.
Under normal circumstances, the machine generates a noise level
of +/- 96 dB (A). Prolonged exposure to this sound level can result
in serious hearing injury. This is why hearing protection must be
used.
3.2 Engine
3.2.1 Starting the engine
ATTENTION: GS 1010 is available with two different engines:
- Honda GX 200
- Honda GCV 160
Check the engine's oil level each time before using the GS 1010.
Type of engine oil: SAE 5W40
Capacity of the Honda GX 200 engine: 0.5 litre
Capacity of the Honda GCV 160 engine: 0.45 litre

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
Before the operator starts the engine, the machine must be checked
and found in good order.
Upon starting the engine, the brush drive must be turned off. First
turn off the brush, otherwise unexpected and dangerous situations
might arise.
Follow the procedure below to start the Honda GX 200:
1. Check if the brush drive is turned off. Put the sweeper switch
in neutral.
2. Put the accelerator lever in its top position indicated by the
hare. (Illustration 1)
Illustration 1
3. Use the choke. (Illustration 2)
(Illustration 2)
Closed

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
ATTENTION: Do not use the choke when the engine is hot or
when the air temperature is high.
4. Take hold of the starter handle (see Illustration 3) and slowly
pull until you feel resistance. Firmly pull the cord to get through
the compression, avoid backfire and start the engine. Turn off
the choke when the engine is running.
Illustration 3
5. Put the accelerator handle on fast for normal use.
Follow the procedure below to start the Honda GCV 160:
1. Turn the fuel cock to ON. (see Illustration 1)
Illustration 1
FUEL COCK
Starter handle

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
2. Push the adjusting handle towards the CHOKE position
indicated by the choke symbol ( ) on the adjusting
handle.
(see Illustration 2)
ATTENTION: Do not use the choke when the engine is hot or
when the air temperature is high.
Illustration 2
3. Slowly pull the starter handle until you feel resistance, then pull
firmly. (see Illustration 3)
ATTENTION: Do not allow the starter handle to beat back against
the engine. Carefully return the handle to avoid damage to the
starter.
Illustration 3

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
4. Push the adjusting handle on the push bar towards the "turtle"
(slow) or the "hare" (fast). (see Illustration 5)
Illustration 5
3.2.2. Turning off the Engine
The following procedure must be followed to turn off the Honda GX 200 engine:
The engine can easily be turned off by turning the engine switch to OFF. Turn to the
left. (see Illustration 1)
Illustration 1
Do not stop the engine by using the choke. This could cause
backfire and could damage the engine.

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
Follow the procedure below to turn off the Honda GVC 160 engine:
Push the adjusting handle on the push bar until it reaches the STOP sign. (see
Illustration 2)
Illustration 2
Do not stop the engine by using the choke. This could cause
backfire and could damage the engine.
3.2.3. Refuelling
The engine runs on normal unleaded car petrol: Euro unleaded
Use fresh petrol.
Do not mix oil with petrol.

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
Do not replenish the fuel tank in a confined space.
Do not replenish the fuel tank when the engine is running. Wait at
least two minutes for the engine to cool down before refuelling.
Never turn on the engine when fuel has been spilled. Keep the
engine away from the spilled fuel and avoid ignition sources.
Wait for the fuel to evaporate.
3.3 Brush
3.3.1 Starting and stopping the brush
A control handle has been mounted bottom left next to the push bar to switch the
brush on and off.
The G/X 1010 has 3 brush positions:
1. To activate the brush, put the handle on "forward" (see Illustration 1). The
brush will now start to rotate in a forward direction.
Illustration 1

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
2. Put the handle on "neutral" for the neutral position, which also switches the
brush off (see Illustration 2). It is indicated by the horizontal line on the
sticker. (see Illustration 3)
Illustration 2 Illustration 3
3. For reverse position, put handle on "backward". (see Illustration 4)
The brush will now start to rotate in reverse direction. Hold on to the handle
in this position; if not, it releases.
Illustration 4
The brush is equipped with an overload protection. If the
(sweeping) force requested from the brush is too high, it will stop
as long as this force is requested.

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Instruction GS 1010
GS Engineering B.V.
manufacturer hydraulic sweepers
If the brush jams, move the machine back. If the brush continues
to be jammed, turn off the machine and have it checked by a
mechanic. Do never check the brush when the machine is
running.
3.3.2 Configurations
The GS 1010 has two different settings. The right setting will result in an optimum
sweeping result.
First of all, the distance between the brush and the surface to be swept can be
adjusted: the brush height-setting.
Secondly, it is possible to place in an angled position in relation to the direction of
movement. When no collection hopper is used, a larger surface can be cleaned.
3.3.3 Height adjustment of the brush
The height can be adjusted by using the turning handles. (see Illustration 1)
With these turning handles it is possible to adjust the height of the support wheels.
With an optimum setting, the sweeping surface of the brush has a width of approx. 40
mm.
Indicated by the black arrow ( Illustration 1).
The turning handles must be turned on both sides to equally adjust the height of the
brush.
Illustration 1