GSWeb Playground Equipment GS-W1004 User manual

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment 1
INSTALLATION MANUAL
Safety Checklist after first assembly
●Test intervals of Safety: 6 months
●Test Component and contents:
1. Removing the reticulated system:
- Check of removing condition each rope
- Screwing the turn buckle and conversion the turnbuckle
in anchors plate(see for this workstep turnbuckle assembly)
2. Abrasion condition of rope:
- Checking of all rope surface
- Strengthned of rope: Coating on the surface
3. Attachment condition of the anchors plate and turnbuckle
4. Screwing condition of all bolt
5. Galvanizing condition of the steel component:
- Protection of steel component from corrosion.
●Measure
In case of the appearance the defect detail is
repaired usually within 3 days after checking.
GSWEB PLAYGROUND EQUIPMENT
1046-3, Najeon-ri, Saengnim-myeon, Gimhae-si
Gyeongsangnam-do, 621-821, Republic Of Korea
Tel) +82. 55. 326. 9096~7
Fax) +82. 55. 326. 9022
E-mail) [email protected]
Web site) www.gsweb21.com

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment 2
Figure-1: Completed Net
Features
This series is a pyramid-style climbing structure made of steel-loaded Nylon
cables and comes protected against UV.
GS Web uses the highest steel content and the strongest connection
materials in the industry, including a steel-wire core in our edge ropes and
connection points crushed in place with over 75 tons of pressure to ensure
long life of the games and maximum safety for the children.
GS Web Nets help bring movement, balance, exercise and fun back into the
playground.
Ages: 6 to 12 years
Capacity: 37 children
Size: L: 37' 9" / 11.50m
W: 37' 9" /11.50m
H: 18' 8" / 5.70m
Use zone: L: 51' 5" / 15.67m
W: 51' 5" /15.67m
INSTALLATION & MAINTENANCE INSTRUCTIONS

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment
2,5003,2503,250 2,500
1,830
1,830
15,160
3
Figure-2: Install and safety area
Safety area
The requirements for space and safety clearances are taken from
BS-EN 1176-1/ ASTM-F1487/ CSA Z614
The use zone for stationary play equipment shall extend no less than
72 in.(1830mm) from all sides of the play structure.
Fall Height :2000mm (from surface)
Safety area and Fall Height zone
The Fall height on the extennal surface of a pyramid shaped space net
is the highest point attainable on the edge of the structure where an unimpeded fall to
the protective surface is possible. This height is based on the centre of gravity height
of the maximum user.

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment 4
Safety area and Fall Height zone
Level Line
P1
P2
Wet concrete
Dry concrete
surface layer
Finished ground
Pole
P1 = Depth below finished Grade (12" / 300mm)
P2 = Depth of concrete footing (35-½" / 900mm & 19-2/3"/500mm)
P1 = Depth below finished Grade (12" / 300mm)
P2 = Depth of concrete footing (35-½" / 900mm & 19-2/3"/500mm)
Figure-3: Foundation section view
Foundation
Please refer to GS-W1004 drawing for exact installation dimensions
Figure-4 : Excavate enough
materials to allow for proper depth
of concrete footings
Also ensure that there is enough space to
allow the frame to be positioned properly.
Anchor wood support frame to ground
with pickets to prevent the frame from
moving while concrete is poured and sets.
Finished Grade
(Optional)
Foundation Information

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment 5
600
100
25
200
15025
100200200
Figure -5: Concrete footing and Anchor plate layout
Note: Total distance from
front of block to front of
block is 6,500mm / 11,500mm
Foundation Layout
100
200
100
4" 4"
Anchor Plate position
Positioning Anchor plate on footing
[CF] 'L" anchor hole
Front edge of anchor plate must be installed
4" / 100mm from edge of concrete footing.
6,500
2,800
11,500
4,596

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment 6
Figure-6: Wood support frame
(a) wood jig for
Anchor plate (a)
(b)
(b) wood support frame
for concrete
NOTE: Use anchor plate
as guide for exact measurements.
Assemble wooden support frames *
8 frames (47-¼"/ 1200mm L x 39-½"1000mm W x 35-½"/ 900mm H)
4 frames (24" / 600mm L x 24" / 600mm W x 35-½"/ 900mm H)
1 frame ( 4’11" / 1500mm L x 4’11"/ 1500mm W x 19-2/3"/500mm H)
*Use ½" (min) plywood; not included in package
Concrete Foundation

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment 7
Figure-7: Concrete footing work
[Concrete]
Pour concrete* into wooden support frame until flush to top edge
Allow 3-5 days for concrete to cure before proceeding to next step.
*Concrete is to be wet concrete with minimum 25 MPA / 3500PSI. [concrete footing work]
Pour wet concrete in the wooden support frame
Concrete Footing

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment 8
Figure-8: remove wood support frame
Remove wood support frame from dry concrete blocks
After concrete has cured enough, remove frame and replace soil in area
around footing to subgrade level
Remove Wood Support Frame

SINGLE MAST NET CLIMBER MODEL NO.
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GSWeb Playground Equipment 9
Figure-9: Attach Anchor plate to footing
with flat washer, locking washer and nut.
(c) Anchor Plate
(a) Main post Plate
(b) Sub post Plate
Anchor Plate Assembly

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment 10
STEP-1
Figure-10: Find Nylon String
STEP-2
Figure-11: Insert Post following Nylon string
Nylon string
Post Assembly
Insert Post following nylon string
NOTE: Remove string prior to placing cap on post.
Post Assembly

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment 11
Figure-13: U-bolt assembly.
STEP-4
Note: Rubber mallet
may be required to
insert cap into post.
Figure-14: Post cap assembly.
STEP-3
Figure-12: Insert Post into the Center of Net.
Place Cap on Post
Thread the mast through the net’s center (per diagrams below,
or following factory-installed guide string).
Press the cap (already attached to the top of the net) into the mast’s top end.
Attaching Cap to Post

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment 12
(A)
(B)
Figure-16: Main post & Connector assembly.
M22 X L80 BOLT, NUT
It is strongly recommended
that 3-4 workers lift
the net into place. (A) (B) (C)
[Working process]
Figure-15: Sub Post assembly.
M22 X L80 BOLT, NUT
Placing Post in Position
(C)

SINGLE MAST NET CLIMBER MODEL NO.
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GSWeb Playground Equipment 13
After standing up the Net, Attach remaining rope and
Turnbuckles Figure-18: Loosen Turnbuckle:
all the way (about 100mm),
leaving only 4 or 5 threads attached
(A) (B) (C) (D)
(B)
(C)
(D)
(A) Figure-17: Stand net up
M22 X L110 H/T BOLT,NUT
Figure-19: Turnbuckle assembly
[Working process]
Stand Net up

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment 14
Figure-21: Turnbuckle assembly
Anchor plate + Turnbuckle
Figure-20: Tightening Turnbuckles
(b)
Tighten Rope with Turnbuckles at the Same time
Tighten Rope with Turnbuckles at the Same time
(a) + (a)
(b) + (b)
NOTE: Make sure post is level before tightening and remains level during process.
M22 X L110 H/T BOLT,NUT
(a)
(a)
(a)
(a)
(b)
(b)
(b)
Attaching Turnbuckle to Anchor Plates

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment 15
Figure-22: completed Net
Maintenance information
Please tighten rope with Turnbuckle properly.
If you strain the net too much, it may cause damage.
It is also recommended that subsequent checks on tension
should be carried out at monthly intervals and adjusted as required.
This will increase the overall longevity of the product.
Checking: 1 month
Refer to IPEMA and TUV maintance system.
After Net structure tension is completed, the net will
stretch slightly over the first four weeks of use.
Following this initial period, the net needs
to be fully re-tensioned by Turnbuckle
after 1 year.
Tensioning & Maintenance information

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment 16
1
2
7
4
11
3
98
12
5
6
14
13
9
2
1: main post
2: sub post
3: multi compound rope
4: post cap
5: turn buckle
6: anchor shackle
7: shock proof ring
8: H/T bolt,nut, washer(M22 X L110)
9: H/T bolt,nut, washer(M22 X L80)
10: U-bolt
11: main post plate
12: L-anchor bolt,nut,washer
13: sub post plate
14: anchor plate
PARTS LIST
10

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1004
GSWeb Playground Equipment 17
A weekly check of the activity net is recommended to ensure
that no acts of vandalism have damaged the rope.
Periodic checks on tension will assist in the durability
of the product.
Maintenance Installation

SINGLE MAST NET CLIMBER MODEL NO.
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GSWeb Playground Equipment 18
Maintenance
A. General safety measures
On the playground there should be a sign(pictogram) giving the following information:
a) general emergency telephone number;
b) telephone number to contact maintenance personnel;
c) name of the playground;
d) address of playground; and
e) other relevant local information, if applicable.
The entry, exit and emergency paths to and from a playground, intended for use by the public and emergency services, should be accessible and
free of obstacles at all times.
NOTE Attention is drawn to local regulations.
B. Procedures
Defects that occur during operation and which put safety at risk should be corrected without delay. If this is not possible, the equipment should
be secured against use e.g. by immobilization or removal.
There should be written operational procedures covering the measures to be taken in the event of accidents, fire and the like.
Until unsafe equipment is repaired and released for use, access by the public should be prevented. Information about accidents brought to the
attention of the manager should be recorded on a form that includes the following details:
a) date and tie of accident;
b) age and sex of victim and clothing worn, Including footwear;
c) equipment involved;
d) number of children on site at the time of the accident;
e) description of accident;
f) injury sustained including part(s) of body affected;
g) action taken;
h) witness statements;
i) any subsequent equipment modification;
j) weather conditions; and
k) any other relevant information.

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Maintenance
C. Routine maintenance
To reduce accidents, the owner or operator should ensure that an appropriate routine maintenance schedule is established, implemented and
maintained. This should take into account local conditions and the manufacturer's instructions that can affect the necessary inspection frequency.
The schedule should list the components to be maintained and should also give procedures for dealing with complaints and breakdowns.
The routine maintenance of playground equipment and surfaces should consist of preventative measures to maintain their level of safety,
performance and compliance with the relevant part(s) of EN 1176. Such measures should include:
a) tightening of fastenings;
b) re-painting and re-treatment of surfaces;
c) maintenance of any impact attenuating surfaces;
d) lubrication of bearings;
e) markig of equipment to signify loose fill finished surface level;
f) cleaning;
g) removal of broken glass and other debris or contaminants;
h) restoring loose fills to the correct level; and
i)maintenance of free space areas.
D. Corrective maintenance
Corrective maintenance should include measures to correct defects, or th re-establish the necessary levels of safety of the playground equipment
and surfaces. Such measures should include:
a) replacement of fastenings;
b) welding of welding repairs;
c) replacement of worn or defective parts; and
d) replacement of defective structural components.
E. Personal safety
Repairs during operation that could put the safety of maintenance personnel of the public at risk, should be avoided.
F. Equipment alterations
Alterations to parts of a piece of equipment or structure that could affect the essential safety of the equipment should only be carried out after
consultation with the manufacturer or a compete person.