GSWeb Playground Equipment GS-W3001 User manual

NO. Name QTE Description Size Material Remarks
1 MP139 3 MAIN POST Φ139.8 X L4200 Galvanized Steel UV polyester powder coating
2 RC22 1 SET MULTI COMPOUND ROPE Φ22, Φ20 Nylon
3 NCP150 3 PLASTIC POST CAP Φ150 X H90 MC Nylon
4 TB50 8 SET TURN BUCKLE(GS-T82) Φ50 Galvanized Steel
5 ACS78 8 ANCHOR SHACKLE M22 Galvanized Steel
6 SP185 3 SHOCK PROOF RING Φ185 X 12T Rubber
BOLT,NUT
7 TBHT22 16 H/T BOLTS M22 X L110 turn buckle assembly
TBNU22 16 NUTS M22
TBWA22 16 WASHERS M22
TBSW22 16 SPRING WASHERS M22
8 PCUB12 6 SET U-BOLTS M12 Stainless Steel post cap assembly
BASE
9 MPP 3 SET MAIN POST PLATE 300 X 300 Galvanized Steel
10 L-B78 12 L-ANCHOR BOLTS M22 X L500 Galvanized Steel
L-N78 24 NUTS M22 Galvanized Steel
L-SW78 12 SPRING WASHERS M22 Galvanized Steel
L-W78 12 WASHERS M22 Galvanized Steel
11 ACP 8 ANCHOR PLATE 600 X 200 Galvanized Steel
10 L-B78 48 L-ANCHOR BOLTS M22 X L500 Galvanized Steel
L-N78 96 NUTS M22 Galvanized Steel
L-SW78 48 SPRING WASHERS M22 Galvanized Steel
L-W78 48 WASHERS M22 Galvanized Steel
12 1 TOUCH UP SPRAY
GS-W3001
PARTS CHECK LIST

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 1
66,99
62,24
INSTALLATION MANUAL
Safety Checklist after first assembly
●Test intervals of Safety: 6 months
●Test Component and contents:
1. Removing the reticulated system:
- Check of removing condition each rope
- Screwing the turn buckle and conversion the turnbuckle
in anchors plate(see for this workstep turnbuckle assembly
2. Abrasion condition of rope:
- Checking of all rope surface
- Strengthned of rope: Coating on the surface
3. Attachment condition of the anchors plate and turnbuckle
4. Screwing condition of all bolt
5. Galvanizing condition of the steel component:
- Protection of steel component from corrosion.
●Measure
In case of the appearance the defect detail is
repaired usually within 3 days after checking.
GSWeb Playground quipment
1046-3, Najeon-ri, Saengnim-myeon,
Gimhae-si Gyeongsangnam-do,
621-821, Republic Of Korea
Tel) +82. 55. 326. 9096~7
Fax) +82. 55. 326. 9022
-mail) gsw[email protected]
Web site) www.gsweb21.com

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 2
INSTALLATION & MAINTENANCE INSTRUCTIONS
66,99
62,24
Figure-1: Completed Net
Features
The series is a quadruple pyramid-style climbing structure featuring four
climbing nets joined together. This configuration has the four nets joined
in a square with netting and rubber surface in the middle. It is made of
steel-loaded Nylon cables with UV guard and the landing surface is
textile-reinforced flexible rubber material.
The GS-W3001 features GS Web Technology which
includes the highest steel content and the
strongest connection materials in the industry,
including a steel-wire core in our edge ropes
and connection points crushed in place with over
75 tons of pressure to ensure long life of the
games and maximum safety for
the children.
GS web Nets help bring
movement, balance,
exercise and fun
back into the playground
Ages: 3 to 8 years
Capacity: 92 children
Size: L: 43' 8" / 13.30m
W: 43' 8" / 13.30m
H: 12' 10" / 3.90m
Use zone:
L: 53' 6" / 16.30m
W: 55' 6" / 16.30m

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 3
66,99
62,24
Safety area and Fall Height zone
Figure-2: Safety area
Safety area
The requirements for space and safety clearances are taken from
BS-EN 1176-1 / ASTM-F1487 / CSA Z614
The use zone for stationary play equipment shall extend no less than
72 in.(1830mm from all sides of the play structure.
Fall Height : (a) 6' / 1830mm (Height from surface)
The Fall height on the extennal surface of a pyramid shaped space net
is the hightest point attainable within a horizontal distance of (b) 44" / 1100mm
from the edge of the structure where a free fall to the protective surface is possible.
This distance in based on the centre of gravity height of the maximum user.
(b)
(a)
Metric/Imperial
conversion:
1830mm = 6'
4000mm = 13' 1-1/2"
5300mm = 17' 4-5/8"

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 4
Concrete Footing Information
Level Line
P1
P2
Wet concrete
Dry concrete
surface layer
Finished ground
Pole
P1 = Depth below Finished Grade (12" / 300mm)
P2 = Depth of concrete footing (31-½" / 800mm)-Center
P1 = Depth below Finished Grade (12" / 300mm)
P2 = Depth of concrete footing (31-½" / 800mm)-Center
Figure-4: Foundation section view
Foundation
Please refer to GS-W3001 drawing for installation dimension
Figure-3: xcavate enough
material for proper depth of footings
Also ensure that there is enough space
to allow the frame to be positioned properly.
Anchor wood support frame to ground
with pickets to prevent the frame from moving
while concrete is poured and sets.
Finished Grade
(Optional

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 5
Foundation Layout
Position anchor plate on concrete footing
[CF] 'L" anchor hole
Front edge of anchor plate must be installed 4" (100mm from
the edge of concrete footing.
100
200
100
Figure-5: Footing and anchor plate layout
Anchor Plate position
peg
4
"
4
"
Metric/Imperial conversion:
4000mm = 13' 1-1/2"
5300mm = 17' 4-5/8"
peg peg
4" 4"

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 6
Concrete Footings
Figure-6: Insert "L" Anchor bolts
(a)
(b)
(a)
Assemble wooden support frames *
6 frames (3' 11-¼" / 1200mm L x 3' 11-¼" / 1200mm W x 39-½" / 1000mm H
3 frames (31-½" / 800mm L x 31-½" / 800mm W x 31-½" / 800mm H
1 frames (5' 11" / 1800mm L x 5' 11" / 1800mm W x 39-½" / 1000mm H
*Use ½" (min plywood; not included in package
(a) wood jig for Anchor plate
(b) wood support frame for concrete NOT : Use anchor plate as
guide for exact measurements.
5-⅞"
7-⅞" 7-⅞" 7-⅞"7-⅞"

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 7
Concrete Footings
[concrete footing work]
Pour wet concrete in the wooden support frame
[Concrete]
Pour concrete* into wooden support frame until flush to top edge
Allow 3-5 days for concrete to cure before proceeding to next step.
*Contrete is to be wet concrete with minimum 25 MPa / 3500 PSI.
Figure-7: Concrete Footing work

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 8
Remove the wood support frame
Remove wood support frame from dry concrete blocks
After concrete has cured enough, remove frames and replace soil around
footing to subgrade level
Figure-8: Remove wood support frames

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 9
Anchor Plate Assembly
Figure-10: Attach Anchor plate to footing with flat washer, locking washer and nut.
(a)
(b)
(b)
Figure-9: Concreted blocks - Clean threads of "L"-Anchors
(b)
(b) Post plate
(a) Anchor Plate
(a) Anchor Plate
(b) Post plate
Anchor Plate Assembly

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 10
ST P-1
Figure-11: Find Nylon String
ST P-2
Figure-12: Insert Post
following Nylon string
Post Assembly
Insert Post following nylon string
Nylon string
NOT : Remove string prior to placing cap on post.
Post Assembly

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 11
Attaching Cap to Post
ST P-3
Figure-13: Post Assembly
Figure-14: U-Bolt assembly.
ST P-4
Figure-15: Post cap assembly.
Place Cap on Post
Thread the mast through the net’s center (per diagrams below,
or following factory-installed guide string . Press the cap
(already attached to the top of the net into the mast’s top end.
Note: Rubber mallet
may be required to
insert cap into post.
Attach Cap to Post

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 12
Safety Cable Attachment
M22 X L110 H/T BOLT
Figure-16: Attach cable to (A) (B)
(A) (B) (C)
Safety Cable Attaching
Attach safety cable to anchor plates (A) (B) (C) as shown in Figure 16.
This will be repeated for the other three posts as outlined
Figure-17: Safety cable Assembly
After successfully preparing the net
and mast assembly, attach safety cable with
M22 X L110 H/T BOLT to Anchor plate
as shown below
(C)
(B)
(A)

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 13
Safety Cable Attachment
Figure-18: Repeat Step 1 on the second post (Step 2)Figure-19:
Safety cable attachment
(A)
(B)
(B)
ST P-1
(A)
ST P-2
(A) (B)
[Working Process]
It is strongly recommended that a machine
be used to lift the net into place.

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 14
Figure-20: Stand remaining posts up (Step 3) & (Step 4)
(Step 1)
ST P-5
ST P-1
(Step 2) (Step 3) (Step 4)
ST P-2
ST P-3
ST P-4
(Step 5)
After standing up the Net, Attach remaining safety rope
and Turnbuckles
Figure-21: Loosen Turnbuckle:
all the way (about 100mm ,
leaving only 4 or 5 threads
attached
Stand Net up

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 15
Attaching Turnbuckle to Anchor Plates
Figure-22: Tighten Turnbuckles
Figure-23:
Turnbuckle Assembly
M22 X L110 H/T BOLT
Anchor plate + Turnbuckle
(a)
(a)
(b) (b)
(b)
(b)
(a)
(a)
NOT : Make sure post is level before tightening and remains level during process.
Use turnbuckles to straighten post to level. Then turn each turnbuckle evenly until net is tight.
(b) + (b)
(a) + (a) Tighten Cable with Turnbuckle at the Same time
Tighten Cable with Turnbuckle at the Same time

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 16
Tensioning & Maintenance information
66,99
62,24
Figure-24: Completed Net
Maintenance information
Please tighten rope with Turnbuckle properly.
If you tighten the net too much, it may damage the net.
It is also recommended that subsequent checks on tension
should be carried out at monthly intervals and adjusted as
required. This will increase the overall longevity of the product.
Checking: 1 month
Refer to IPEMA and TUV maintance system.
After Net structure tension is completed, the net
will stretch slightly over the first four weeks of use.
Following this initial period, the net needs
to be fully re-tensioned by Turnbuckle
after 1 year.

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 17
Tensioning & Maintenance information

TRIPLE MAST NET CLIMBER MODEL NO.
GS-W3001
GSWeb Playground Equipment 18
1
2
8
3
5
4
11
7
10
9
6
10
1: main post
2: multi compound rope
3: post cap
4: turn buckle
5: anchor shackle
6: shock proof ring
7: H/T bolt,nut washer
8: U-bolt,nut,washer
9: main post plate
10: L-anchor
bolt,nut,washer
11: Anchor plate
PARTS LIST