GSWeb Playground Equipment SPACECRAFT User manual

1
SPACECRAFT MODEL NO.
GS-SC2100INSTALLATION MANUAL
SHINHEUNG ENG
1046-3, Najeon-ri, Saengnim-myeon,
Gimhae-si Gyeongsangnam-do, 621-821,
Re ublic Of Korea
Tel) +82. 55. 326. 9096~7
Fax) +82. 55. 326. 9022
E-mail) gswe[email protected]
Web site) www.gsweb21.com

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SPACECRAFT MODEL NO.
GS-SC2100INSTALLATION & MAINTENANCE INSTRUCTIONS
Ages: 5 to 12 years
Ca acity: 35 children
Size: D: 10' 10”/ 3.30m
H: 12‘8”/ 2.85m
Use zone: D: 23' 11”/ 7.30m
Features
The series is the 21st Century merry-go-round.
Our special bearing system controls the rotation speed
so that the children can safely enjoy the same exhilarating
experience as a merry-go-round.
The GS-SC21 features GS Web Technology which includes
the highest steel content and the strongest connection
materials in the industry, including a steel-wire core
in our edge ropes and connection points crushed in place with
over 75 tons of pressure to ensure long life of the games
and maximum safety for the children.
The solid-deck floor provides a safe place
for children of all ages or abilities to join in the fun.
GS Web Rotating Climbers help bring movement,
balance, exercise and fun back into the playground.
Figure-1: Com leted S acecraft with Floor

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SPACECRAFT MODEL NO.
GS-SC2100Safety area
1 62
183
696
33
1525
1525
183
Figure-3: Safety area
Safety area
The requirements for space and safety clearances are taken from
BS-EN 1176-1 / ASTM-F1487 / CSA Z614
The use zone for stationary play equipment shall extend no less than
72 in. (183 mm) from all sides of the play structure.
Figure-2: Install

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SPACECRAFT MODEL NO.
GS-SC2100Foundation Layout
1 62
696
183
1525
33
1525
33
385
37 (INOX POST LENGTH)
5 7 (GALVANIZED POST LENGTH)
137
1525
122
Finished Grade
275
2
35
183
189
Figure-4: Foundation layout
Foundation
Measure location of game and dig a hole
5' x 5' x 4' 6" deep centered on the center of the game.
Im erial/Metric
conversion:
48" = 122 mm
54" = 137 mm
6 " = 1525mm
72" = 183 mm
13 " = 33 mm
152" = 385 mm
274" = 696 mm
418" = 1 62 mm

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SPACECRAFT MODEL NO.
GS-SC2100
Figure-5: Overall Assembly
ANGLE BRACE
NET
GALVANISED POST BASE
NET
SPIDER NET
ALUMINIUM RING
ALUMINIUM RING, DECK
Overall Assembly
Assemble the arts in the following order:
1. Attach the u er net to the ost head
2. Attach the ring to the net
3. Attach the s ider net to the ring and the collar
4. Attach the lower net to the ring
5. Tem orarially su ort the lower net by tying it
to the middle ring before lifting the assembly
6. Assemble base and angle braces
... cont'd next age
PAINTED STAINLESS POST
Overall Assembly

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SPACECRAFT MODEL NO.
GS-SC2100Overall Assembly
60"
54"
12"
Figure-6
EYE BOLT
NYLON STRING
Figure-7
7. Screw the eye bolt to the to of the galvanized ost
8. Lift the assembly and lace the ost into the assembled base.
Use a backhoe with nylon stra or chain with safety hooks
9. Level the ost and fill with excavated ground,
recom acting excavated ground
10. Install the rotective surface
11. Assemble the lower ring and deck, attach to lower net.
12. Attach deck to collar on the ost
13. Remove eye bolt and install the ca

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SPACECRAFT MODEL NO.
GS-SC2100Half aluminium ring assembly
Assemble the two half ring at the net with the nylon joint
Align the o ening in the net with the ring fasteners
M8 X L33 RING FIX NUT,WASHER
M8 X 55 RING FIX BOLT
12 fasteners on the to
HALF ALUINIUM RING
Figure-8
NYLON JOINT SLEEVE

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SPACECRAFT MODEL NO.
GS-SC2100Upper Net Assembly
HALF ALUMINIUM
RING
BALL JOINT
COLLAR
M10 NUT, WASHER
M10 X L35 HSCS BOLT
SPIDER NET
NET
BALL JOINT
Figure-9
Figure-10
Attach the ring to the u er net
Attach the s ider net to the ring and the collar

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SPACECRAFT MODEL NO.
GS-SC2100Deck assembly
Figure-11
PVC COATED FLOOR
ALUMINIUM RING
M12 X L30 BOLT
M12 NYLON LOCK NUT
HALF S.S COLLAR
M12 X L35 BOLT
M12 NUT, WASHER
M10 X L90 HSCS BOLT
M10 NYLON LOCK NUT, WASHER

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SPACECRAFT MODEL NO.
GS-SC2100Lower net assembly
Figure-12
Figure-13
UPPER RING
Assemble net in the attach with ball joint
BALL JOINT
NET
LOWER FLOOR RING

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SPACECRAFT MODEL NO.
GS-SC2100Base assembly
ANGLE BRACE
M12 X L35 BOLT
M12 NUT, WASHER
M12 X L35 BOLT
BASE PLATE
M12 NUT, WASHER BASE HALF COLLAR
Figure-14

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SPACECRAFT MODEL NO.
GS-SC2100Cap assembly
BALL JOINT
M10 X L25 HSCS BOLT
POST CAP
Remove the eye bolt Install the ca with HSCS bolt

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SPACECRAFT MODEL NO.
GS-SC2100Parts list
1: galvanised ost
2: inox ost
3: ost ca
4: u er net
5: s ider net
6: lower net
7: aluminium ring (Φ1890)
8: aluminium ring (Φ3300)
9: PVC coating floor
10: nylon joint
11: half collar
12: half collar (deck)
13: eye bolt
14: M10 X L25 HSCS bolt
15: M10 X L35 HSCS bolt
16: M10 X L90 HSCS bolt
1
10 4
13
2
3
6
5
7
8
11 15

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SPACECRAFT MODEL NO.
GS-SC2100Parts list
9
12
17: nylon lock nut (M10),washer
18: M12 X L30 bolt
19: M12 X L35 bolt
20: M12 nut, washer
21: M8 X L55 fix bolt
22: M8 X L33 fix nut,washer
16
19
23: base
24: angle brace
25: base half collar
26: M12 X L35 bolt
27: M12 nut,washer
10
17
20
21
22
23
24
25
26
27
1
18

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SPACECRAFT MODEL NO.
GS-SC2100
15
Maintenance
A. General safety measures
On the playground there should be a sign(pictogram) giving the following information:
a) general emergency telephone number;
b) telephone number to contact maintenance personnel;
c) name of the playground;
d) address of playground; and
e) other relevant local information, if applicable.
The entry, exit and emergency paths to and from a playground, intended for use by the public and emergency services, should be accessible and
free of obstacles at all times.
NOTE Attention is drawn to local regulations.
B. Procedures
Defects that occur during operation and which put safety at risk should be corrected without delay. If this is not possible, the equipment should
be secured against use e.g. by immobilization or removal.
There should be written operational procedures covering the measures to be taken in the event of accidents, fire and the like.
Until unsafe equipment is repaired and released for use, access by the public should be prevented. Information about accidents brought to the
attention of the manager should be recorded on a form that includes the following details:
a) date and tie of accident;
b) age and sex of victim and clothing worn, Including footwear;
c) equipment involved;
d) number of children on site at the time of the accident;
e) description of accident;
f) injury sustained including part(s) of body affected;
g) action taken;
h) witness statements;
i) any subsequent equipment modification;
j) weather conditions; and
k) any other relevant information.

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SPACECRAFT MODEL NO.
GS-SC2100
16
Maintenance
C. Routine maintenance
To reduce accidents, the owner or operator should ensure that an appropriate routine maintenance schedule is established, implemented and
maintained. This should take into account local conditions and the manufacturer's instructions that can affect the necessary inspection frequency.
The schedule should list the components to be maintained and should also give procedures for dealing with complaints and breakdowns.
The routine maintenance of playground equipment and surfaces should consist of preventative measures to maintain their level of safety,
performance and compliance with the relevant part(s) of EN 1176. Such measures should include:
a) tightening of fastenings;
b) re-painting and re-treatment of surfaces;
c) maintenance of any impact attenuating surfaces;
d) lubrication of bearings;
e) markig of equipment to signify loose fill finished surface level;
f) cleaning;
g) removal of broken glass and other debris or contaminants;
h) restoring loose fills to the correct level; and
i)maintenance of free space areas.
D. Corrective maintenance
Corrective maintenance should include measures to correct defects, or th re-establish the necessary levels of safety of the playground equipment
and surfaces. Such measures should include:
a) replacement of fastenings;
b) welding of welding repairs;
c) replacement of worn or defective parts; and
d) replacement of defective structural components.
E. Personal safety
Repairs during operation that could put the safety of maintenance personnel of the public at risk, should be avoided.
F. Equi ment alterations
Alterations to parts of a piece of equipment or structure that could affect the essential safety of the equipment should only be carried out after
consultation with the manufacturer or a compete person.