GTE ADICOS HOTSPOT-1000 Owner's manual

HOTSPOT-1000
Installation - Operation - Maintenance
GTE Industrieelektronik GmbH
Helmholtzstr. 21, 38-40 | D-41747 Viersen, GERMANY | [email protected] | +49(0)2162 / 3703-0 | www.gte.de
410-2410-001 EN11
EN
Thermographic Surface Temperature Detector
HOTSPOT-1000

ADICOS HOTSPOT-1000 Operating manual
Document version:410-2410-001 EN11
– Translation from German –
Manufacturer:
GTE Industrieelektronik GmbH
Helmholtzstr. 21, 38-40
41747 Viersen
GERMANY
Support hotline: [phone]
E-mail: [email protected]
© 2018 GTE Industrieelektronik GmbH – This document and all illustrations contained herein are protect-
ed by copyright and may not be copied and pasted, modified or distributed without the express consent of
the manufacturer!
Technical data is subject to change without notice!

I
ADICOS HOTSPOT-1000 410-2410-001 EN11
Brief Description
The Advanced Discovery System (ADICOS) is used for early detection of hot spots in industrial
environments. It is comprised of various separate detector units that are positioned and param-
eterized to facilitate a detection goal specified during the planning phase in a way that is not
susceptible to breakdown and malfunctioning.
The detector units are linked to a central unit through an ADICOS M-Bus.
In the central unit the parameterization of each detector is specified. All of the sensor data
needed for statistical analyses are also stored in the central unit.
The ADICOS HOTSPOT-1000 is an IR fire detector used for optical and spatially resolved fire
and heat detection. It is well suited for these applications:
■Detection of hot surfaces
■Detection of flaming fires
■Detection of moving hot spots (pockets of embers)
■Monitoring of machinery and parts

II ADICOS HOTSPOT-1000
410-2410-001 EN11
Table of Contents
1 About this Manual .......................................... 1
1.1 Objective ........................................... 1
1.2 Explanation of Symbols .................................. 1
1.3 Abbreviations......................................... 2
1.4 Storing this Manual ..................................... 2
2 For your Safety ............................................ 3
2.1 Intended Use ......................................... 3
2.2 Unintended Use ....................................... 3
2.3 Standards and Regulations ................................ 3
2.4 Qualification Required of Personnel .......................... 4
2.5 Modifications......................................... 4
2.6 Accessories and Spare Parts ............................... 4
3 Product Description.......................................... 5
3.1 Overview ........................................... 5
3.2 Sensor Specification .................................... 5
3.3 Potential Uses......................................... 6
3.4 Connecting Purge Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.5 Signal Relays ......................................... 8
3.6 Detector Heater ....................................... 8
3.7 ADICOS M-Bus ....................................... 8
4 Functioning ............................................... 8
4.1 Configuration and Evaluation .............................. 9
4.2 LED Signals .......................................... 9
5 Installation ...............................................10
5.1 Requirements of Mounting Location...........................10
5.2 Mounting ...........................................13
5.3 Wiring .............................................14
6 Commissioning ............................................22

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ADICOS HOTSPOT-1000 410-2410-001 EN11
7 Operation ...............................................23
7.1 Software Access .......................................23
7.2 Alarm ..............................................23
8 Maintenance..............................................25
8.1 Dirt and Condensation...................................25
8.2 Checking Signal Relay Functioning...........................26
8.3 Function Text .........................................26
8.4 Replacing Detectors.....................................26
9 Failure ..................................................27
10 Technical Data ............................................28
10.1 Measuring Range ......................................29
10.2 Precision of Standard Version ADICOS HOTSPOT-1000 ............29
10.3 Purge Air Requirements...................................30
11 Disposal.................................................30

ABOUT THIS MANUAL
1ADICOS HOTSPOT-1000
410-2410-001 EN11
1 About this Manual
1.1 Objective
This manual describes how to properly attach, wire, start up and operate the ADICOS de-
tectors “HOTSPOT-1000.” Once the device has been successfully started up, this document
serves as a reference in the event of malfunctions.
It is intended to be used only by properly qualified personnel (–› Chap. 2, For your Safety).
1.2 Explanation of Symbols
This manual follows a certain structure to make it easy to work with and understand. The
following designations are used throughout.
Operational objectives
Operational objectives specify the result to be achieved by following the subsequent instruc-
tions. Operational objectives are shown in bold print.
Instructions
Instructions are the steps to be taken in order to achieve the previously stated operational
objective.
Instructions appear like this
►Indicates a single instruction
1 First of a series of instructions
2 Second of a series of instructions
3 etc.
Intermediate states
When it is possible to describe intermediate states or events resulting from the instruction steps
(e.g. screens, internal function steps, etc.), they are shown like this:
ZIntermediate state
Warnings
The following types of notes are used through this manual:
NOTE!
Indicates information relevant to further operation of the equipment.

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ADICOS HOTSPOT-1000 410-2410-001 EN11
ABOUT THIS MANUAL
WARNING!
Signals a hazard that can cause death or serious injury.
DANGER!
Indicates a hazard that will immediately cause death or serious injury.
1.3 Abbreviations
The following abbreviations are used through this manual:
Abbr. Meaning
ADICOS Advanced Discovery System
AAB ADICOS branching and connection box
BMZ ADICOS control panel BMZ-30
M-BM ADICOS M-BUSMASTER
NT ADICOS power supply unit NT V40-A3
FDnet Field Device Network (fire detection bus, SIEMENS fire detection systems)
LSN Local Security Network (fire detection bus, BOSCH fire detection systems)
BMA Fire detection system
1.4 Storing this Manual
Store this manual near the detectors, in a place where it can easily be accessed when needed
for reference.

FOR YOUR SAFETY
3ADICOS HOTSPOT-1000
410-2410-001 EN11
2 For your Safety
When properly installed, started up, operated and serviced, ADICOS HOTSPOTs ensure oper-
ational safety at your facility. But it is imperative that the manual, including all safety notes, be
read, understood and followed completely.
WARNING!
Incorrect installation and operating errors can cause death, serious
injury and damage to industrial equipment.
−Read the entire manual and follow the instructions!
2.1 Intended Use
The thermal imaging camera ADICOS HOTSPOT-1000 is designed in line with state-of-the-art
technology and accepted safety regulations.
The ADICOS HOTSPOT-1000 may be used only in compliance with the limits stated as tech-
nical operating specifications. These can be found in Chap. 10, »Technical Data«.
Intended use also includes following the instructions in this manual and complying with all
relevant local regulations.
The ADICOS HOTSPOT-1000 may not be used for any other purpose. If the device is used in
any other way, or if changes are made to the product, including in the course of installation
and maintenance, the warranty claim is no longer valid.
2.2 Unintended Use
The ADICOS HOTSPOT-1000 may not be installed in potentially explosive areas.
There are special HOTSPOT models available for use in potentially explosive areas.
2.3 Standards and Regulations
The safety and accident prevention regulations relevant to the specific application must be
complied with when installing, starting up, servicing and inspecting the detector.
The following standards and directives are particularly important when working in potentially
explosive atmospheres:

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ADICOS HOTSPOT-1000 410-2410-001 EN11
FOR YOUR SAFETY
Regulation Description
VDE 0100 Erection of power installations with rated voltages below 1000 V
VDE 0800 Telecommunications – general concepts; requirements and tests for the
safety of facilities and apparatus
VDE 0833 Alarm systems for fire
VdS 3189 IR camera units for monitoring temperatures in fire prevention
VDE 0845 Protection of telecommunication systems against lightning, electrostatic
discharges and overvoltages from electric power installations –
provisions against overvoltages
VdS 2095 Guidelines for automatic fire detection and fire alarm systems - planning
and installation
DIN 14675 Fire detection and fire alarm systems – setup and operation
2.4 Qualication Required of Personnel
Only properly trained and qualified persons may work on ADICOS equipment. Qualified per-
sons are those who have received relevant professional training, have the required skills and
experience and who are aware of applicable regulations, enabling them to work on electrical
equipment and detect potential hazards.
WARNING!
Installation, startup, parameterization and maintenance may be performed only
by authorized and properly trained personnel.
2.5 Modications
WARNING!
All kinds of unauthorized modifications or additions to the equipment
are expressly prohibited!
−When in doubt, consult the manufacturer!
2.6 Accessories and Spare Parts
WARNING!
Only original spare parts and accessories provided by the manufacturer may
be used!
WARNING!
Original spare parts and accessories may be installed only by properly trained
personnel.

PRODUCT DESCRIPTION
5ADICOS HOTSPOT-1000
410-2410-001 EN11
3 Product Description
The ADICOS HOTSPOT-1000 is an infrared fire detector with an integrated signal evaluator
for which the parameters can be individually configured.
Because of its durable design, the ADICOS HOTSPOT-1000 can be used in adverse industrial
environments. It is ideal for monitoring bulk goods prone to spontaneous combustion as well
as conveyor lines.
3.1 Overview
No. Description
Pre-assembled bayonet connection
Camera as installation aid
Purge air adapter with IR sensor array
HOTSPOT-1000 enclosure
Adjustable mounting bracket
3.2 Sensor Specication
1
2
3
4
5

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ADICOS HOTSPOT-1000 410-2410-001 EN11
PRODUCT DESCRIPTION
Type Pixels Capture angle
Object resolution
at a distance
of 5 meters
HOTSPOT-1000 32 x 31 53° x 52° 14 cm
3.3 Potential Uses
3.3.1 Moving Objects
Because of the quick reaction time of 100 milliseconds, the ADICOS HOTSPOT-1000 is ideal
for monitoring moving objects, e.g. transport and conveyor belts. This means that hot spots on
transport and conveyor belts can be found early.
When installing the ADICOS HOTSPOT-1000, ensure that the detector always has a clear,
unobstructed view of the transport or conveyor belt to be monitored. If it is not possible to scan
and monitor the entire moving object with a single ADICOS HOTSPOT-1000, you can install
multiple detectors, positioning them such that together they can scan and monitor the whole
object.
3.3.2 Stationary Objects
The ADICOS HOTSPOT-1000 can monitor immobile, stationary objects as well, ensuring
early detection of any hot spots that may be forming. The detector also senses overheated
drives, shaft bearings and reels early.
And the ADICOS HOTSPOT-1000 can be used in conjunction with the GSME to monitor bulk
goods stored above storage sites or in silos and to quickly detect any hot spots.
As with moving objects, you can use multiple ADICOS HOTSPOT-1000s at the same time, if it
is not possible to scan and monitor the entire area required with only a single device.
3.4 Connecting Purge Air
The ADICOS HOTSPOT-1000 optics can be found in an air settling tube that prevents dust
from collecting on the lens at low air flow or turbulence. But when the air flow is greater or
the air rate is faster, the air settling tube can no longer prevent the ADICOS HOTSPOT-1000
optics from getting dirty. The ADICOS HOTSPOT-1000 has a purge air connection to ensure
that the optics stay clean even when exposed to strong turbulence and high wind speeds.
It is essential to provide a continuous supply of purge air as long as dust residue can be an-
ticipated.

PRODUCT DESCRIPTION
7ADICOS HOTSPOT-1000
410-2410-001 EN11
Purge air connection
The oil-free and dust-free compressed air available on site is used. The compressed air for
the sensor/camera is supplied to the purge air connection through a throttle valve (T-fitting).
The purge air has to be adapted to the temperature of the air around the HOTSPOT-1000 to
prevent condensation from forming on the lens of the IR sensor.
Purity classes required for purge air
Dust class 2
Water content class 3 (-20 °C dewpoint)
Oil content class 2 (< 0.1 mg/m3)
Required air ow rate
In dusty, settled air >2 l/min
In dusty, flowing air >10 l/min
Testing is advisable in severely turbulent, dusty air.
The purge air supply must remain uninterrupted as long as dust residue can be expected. The
air flow rate can be restricted with throttle valves; one per detector, e.g. from the Festo series
GR-QS4-LF, Festo art. no. 193966.

8
ADICOS HOTSPOT-1000 410-2410-001 EN11
FUNCTIONING
3.5 Signal Relays
The ADICOS HOTSPOT-1000 has two signal relays: one for the state “Alarm” and
one for the state “Failure”. The “Alarm” relay is a make contact (NO) and the “Fail-
ure” relay is a break contact (NC). The signal lines for the relays are integrated into the
ADICOS connection cable.
3.6 Detector Heater
The ADICOS HOTSPOT-1000 is equipped with an internal heater. It heats the enclosure,
thus preventing humidity from the environment from forming condensation. When the heater is
operating, it can be activated and deactivated via the ADICOS service software. The detector
heater has a power consumption of up to 10 VA and is delivered in an inactive state.
The heater switches off automatically when undervoltage occurs. When the undervoltage has
been remedied, the detector heater is not activated again until the ADICOS HOTSPOT-1000
has been reset.
The enclosure temperature is monitored to limit the heating function. If the default upper tem-
perature limit of 40 °C is exceeded, the detector heater switches off automatically until the
enclosure temperature has fallen again. The limit may need to be adjusted in the event of
a high ambient temperature along with high humidity. Details can be found in the software
documentation.
3.7 ADICOS M-Bus
The ADICOS M-Bus is a two-wire data line used to transmit all of the detector parameters as
well as the operating and measurement data to the central unit (ADICOS BMZ-30/M-Busmas-
ter) used. These data can be displayed and archived using the ADICOS service software. The
parameters for all of the connected detectors can be set via the ADICOS M-Bus as well. The
M-Bus lines are integrated into the ADICOS connection cable.
4 Functioning
When the ADICOS HOTSPOT-1000 is in operation, it triggers an alarm according to the set
limit combinations. When an ADICOS central unit (ADICOS BMZ-30, ADICOS M-Busmaster)
is used, the detector also transmits all sensor and operating data via M-Bus to the ADICOS
service software to be displayed.
If the ADICOS HOTSPOT-1000 is connected to a fire panel (ADICOS BMZ-30 or a fire panel
from a different supplier), the fire panel controls the detector’s alarm display.

FUNCTIONING
9ADICOS HOTSPOT-1000
410-2410-001 EN11
4.1 Conguration and Evaluation
One of the outstanding features of the ADICOS HOTSPOT-1000 is its capacity to flexibly and
quickly detect hot spots. The detector has a separate alarm threshold for each individual pixel.
In addition to overtemperature, it also detects flames. Each detector has two sets of limits.
Standard conguration
In the standard configuration, the temperature threshold of the ADICOS HOTSPOT-1000 is
set to 60 °C.
Individual modications to conguration
The ADICOS service software can be used to change the limit of the ADICOS
HOTSPOT-1000 irrespective of the standard (default) configuration upon delivery.
4.2 LED Signals
The current state of the ADICOS HOTSPOT-1000 is indicated by three LEDs.
The following table explains the respective illumination.
LED State Functioning
Green Flashing Initialization / not yet able to trigger an alarm
On Normal operation
Off Detection system off / detector, circuit breaker or
cable defective
Yellow On Malfunction mode
Off Normal mode
With re panel interface:
Red Flashing Detector alarm, but without alarm at the fire panel
On alarm at the fire panel
Off Normal mode
With pre-alarm module:
Red Flashing Pre-alarm
On Alarm
Off Normal operation
Without re panel interface:
Red On Alarm
Off Normal operation

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ADICOS HOTSPOT-1000 410-2410-001 EN11
INSTALLATION
5 Installation
WARNING!
Incorrect installation of ADICOS detectors can cause malfunctioning, leading to
failure of the fire detection system.
−Only properly trained personnel may perform installation work.
5.1 Requirements of Mounting Location
DANGER!
Standard model ADICOS HOTSPOTs may not be installed
in potentially explosive areas!
There are special HOTSPOT models available for use in potentially explosive
areas.
WARNING!
The correct position and direction of the ADICOS HOTSPOT-1000 are essential
to proper and reliable detection. If the device is not placed correctly,
the detector could be completely ineffective!
5.1.1 Protective Measures
To ensure smooth operation of the ADICOS HOTSPOT-1000, always consider the following
factors when choosing a place to attach the device.
Temperature
Even under the most unfavorable conditions, the ambient temperature at the mounting location
must remain within the temperature range specified for the ADICOS HOTSPOT-1000 (Refer to
Chap. „10 Technical Data“).
Dirt and condensation
The ADICOS HOTSPOT-1000 is equipped with a purge air connection that prevents dusty
air from polluting the optics. A detector heater is needed when there is a risk of condensation
forming on the device.
Moisture
When choosing a place to attach the ADICOS HOTSPOT-1000, take into consideration that it
may not be exposed to moisture. Keep in mind that water could be used for cleaning purposes
near the mounting location.

INSTALLATION
11 ADICOS HOTSPOT-1000
410-2410-001 EN11
Vibration
The electronics contained in the ADICOS HOTSPOT-1000 can be damaged when subjected
to vibration. If there are any sources of strong vibration near where the ADICOS HOTSPOT-1000
is mounted, the detector has to be positioned such that it is immune to the vibration.
Electromagnetic radiation
The electronics contained in the ADICOS HOTSPOT-1000 can be impaired by electromag-
netic radiation. So do not place the detector near high voltage equipment. And always use
shielded cable.
5.1.2 To Ensure Proper Detection
To ensure reliable and correct operation of the ADICOS HOTSPOT-1000 as well as proper
detection, always consider the following factors when choosing a place to attach the device.
Visibility
The ADICOS HOTSPOT-1000 must always have a clear, unobstructed view of the material to
be monitored. If the object to be monitored is obscured or is not within the visibility range of
the ADICOS HOTSPOT-1000, the device will not be able to detect any heat sources and
trigger an alarm.
Distance and detection area
The detection area is determined by the distance between the detector and the object to be
monitored. So the distance or the installation location should be selected such that the object to
be monitored can be covered completely by the detector’s field of view. This ensures maximum
sensitivity.
Detection area when positioned vertically: tan(26.5) x 2 x height
Example:
An 80 cm wide conveyor belt is to be monitored to detect any moving hot spots. So the
HOTSPOT detector should be installed about 80 - 100 mm above the transport belt.
Distance [m] Object resolution [cm] Width of detection area [m]
1 3 1
3 10 3
5 16 5
10 32 10
15 48 15

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ADICOS HOTSPOT-1000 410-2410-001 EN11
INSTALLATION
52
distance (h)
detection area
object to be monitored
As the distance increases, so do the size of the total detection area and the area detected by
a single sensor pixel. So the object resolution of the IR detectors is a factor of the distance.
Disruptions
Certain disruptive variables can have a negative impact on functioning of the ADICOS
HOT-SPOT-1000, leading to a false alarm. When setting the alarm thresholds, take into con-
sideration intended heat sources, e.g. motor vehicles.

INSTALLATION
13 ADICOS HOTSPOT-1000
410-2410-001 EN11
5.2 Mounting
WARNING!
ADICOS HOTSPOT-1000 detectors have to be installed with the enclosure
closed.
−Do not open the enclosure!
1 Select a suitable mounting location.
2 Install the GTE connection box near the ADICOS HOTSPOT-1000.
3 If applicable, use a 4 mm hose to connect the ADICOS HOTSPOT-1000 to a purge
air supply. This prevents residue from forming on the ADICOS HOTSPOT-1000 optics.
4 Connect the components to one another (Refer to chapter 5.3).
5 Connect the components to the supply voltage.
5.2.1 Installation Requirements
The most important requirement for properly detecting a heat source is that the detector must
have a clear, unobstructed view of the equipment parts and/or objects to be monitored within
the detection area.
Before mounting the device, determine the detection area of a single detector, or adjust it as a
factor of the installation location. When doing this, take into consideration the mounting angle
of the detector as well as the angle of detection.
5.2.2 Mounting the ADICOS HOTSPOT-1000
NOTE!
The ADICOS HOTSPOT-1000 may be installed only by properly trained person-
nel.
Attaching to a mounting plate
The aluminum enclosure of the ADICOS HOTSPOT-1000 has four mounting bores with a
thread cut of M5 in the lower part. These mounting bores/threads can be used to mount the
detector directly or to attach it to a mounting plate. A standard mounting plate is available as
an accessory.
The person installing the device must verify that the mounting plate is positioned such that
the equipment parts to be monitored are within the detection area of the ADICOS HOT-
SPOT-1000.

14
ADICOS HOTSPOT-1000 410-2410-001 EN11
INSTALLATION
Attaching to a mounting bracket
The ADICOS HOTSPOT-1000 is also available with a ball joint. The ball joint is connected
to the detector with a screw fitting in the center of the back of the enclosure. There is a lever
that can be released to adjust the detector to the proper angle, allowing it the best view of the
detection area. The ball joint gives the ADICOS HOTSPOT-1000 a tilting range of +/- 50°
from the vertical position towards the narrower side and +/- 30° from the vertical position
towards the wider side.
5.3 Wiring
WARNING!
Incorrect installation of the ADICOS HOTSPOT-1000 can cause malfunctioning
and failure of the detection system.
−Only properly trained personnel may wire the equipment! (–› Chap.
2.4, Qualication Required of Personnel)
−Deenergize the entire detection system before wiring any part of it!
−Use only ADICOS connection cables and ADICOS branching and con-
nection boxes to connect the detector!

INSTALLATION
15 ADICOS HOTSPOT-1000
410-2410-001 EN11
5.3.1 Cable Assignment
Color Signal Potential-free contact
Red Operating voltage
24 ... 40 V DC, non-polarized
Black
Yellow Relay output X6 e Alarm (NO)1
White Relay output X6 a Alarm (NO)1
Brown Relay output X7 a Failure (NC)
Green Relay output X7 e Failure (NC)
Pink Fire panel interface B – in Auxiliary assembly (option-
al, added at factory)
Blue Fire panel interface A – in
Violet Fire panel interface B – out
Gray Fire panel interface A – out
Blue/red M-Bus
Max, 40 V, non-polarized
Gray/
pink
1With series resistor, standard 680 Ω