GV D1092S Instruction Manual

D1092 - SIL 3 Relay Output Module ISM0091-11
D1092S - D1092D
INSTRUCTION & SAFETY MANUAL
SIL 3 Relay Output Module
DIN-Rail Models D1092S, D1092D

2 D1092 - SIL 3 Relay Output Module G.M. International ISM0091-11
General Description: The single and dual channel DIN Rail Relay Output, D1092S and D1092D are relay modules suitable for the switching of safety related circuits, up to SIL 3 level
according to IEC61508:2010 Ed.2, for high risk industries. It provides isolation between input and output contacts.
D1092S provides 1 SPST contact for normally energized loads and 1 SPST contact for normally de-energized loads.
D1092D provides 2 SPST contact for normally energized loads and 2 SPST contact for normally de-energized loads.
When the relay is energized, the contacts are closed. When the relay is de-energized, the contacts are open.
Function: 1 or 2 totally independent and isolated relay for safety related circuits, provides isolation between input and output.
D1092S:
SIL 3 Safety Function for NE load (de-energized in safe state) is available at Terminal Blocks 1-2; in this case, the safety function is met when the relay is de-energized (open contact).
SIL 3 Safety Function for ND load (energized in safe state) is available at Terminal Blocks 3-4; in this case, the safety function is met when the relay is energized (closed contact).
D1092D: SIL 3 Safety Function NE load (de-energized in safe state) is available at Terminal Blocks 1-2 and Terminal Blocks 5-6; in this case, the safety function is met when the relays
are de-energized (open contact). SIL 3 Safety Function for ND load (energized in safe state) is available at Terminal Blocks 3-4 and Terminal Blocks 7-8; in this case the safety function
is met when the relays are energized (closed contact).
Signalling LEDs: Relay status (yellow).
EMC: Fully compliant with CE marking applicable requirements.
Functional Safety Management certification:G.M. International is certified by TUV to conform to IEC61508:2010 part 1 clauses 5-6
for safety related systems up to and included SIL3.
Input: 24 Vdc nom (20.4 to 27.6 Vdc) reverse polarity protected, ripple within voltage limits ≤5 Vpp.
Current consumption @ 24 V: 50 mA for each channel with relay energized, typical (100 mA for 2 channels D1092D when used as duplicator 1 input / 2 outputs).
Power dissipation: 1.2 W for each channel with 24 V input voltage and relay energized, typical (2.4 W for 2 channels D1092D when used as duplicator).
Max. power consumption: at 27.6 V input voltage and relay energized, 1.5 W for each channel (3.0 W for 2 channels D1092D when used as duplicator).
Isolation (Test Voltage): Input/Output 2.5 KV; Input/Input 500 V; Output/Output 2.5 KV; Output A/Output B 1.5 KV.
Output: voltage free DPST relay contact, normally open.
Contact material: Ag Alloy (Cd free).
Contact rating: 3 A 250 Vac 750 VA, 3 A 125 Vdc 120 W (resistive load).
Contact inrush current: 5 A at 30 Vdc, 250 Vac.
DC Load breaking capacity:
Mechanical / Electrical life: 50 * 106/ 1 * 105operation, typical.
Operate / Release time: 5 / 3 ms typical.
Bounce time NO / NC contact: 3 ms.
Frequency response: 10 Hz maximum.
Compatibility:
CE mark compliant, conforms to Directive: 2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating: temperature limits –20 to + 60 °C, relative humidity max 95 %.
Storage: temperature limits - 45 to + 80 °C.
Safety Description:
ATEX: II 3G Ex nAC IIC T4 Gc; IECEx: Ex nAC IIC T4 Gc
FM: NI / I / 2 / ABCD / T4, NI / I / 2 / IIC / T4
FM-C: NI / I / 2 / ABCD / T4, NI / I / 2 / IIC / T4
EAC-EX: 2Ex nA nC IIC T4 Gc X
UKR TR n. 898: 2ExnAnCIICT4 X
non-incendive electrical apparatus.
-20 °C ≤Ta ≤60 °C.
Approvals:
IMQ 09 ATEX 013 X conforms to EN60079-0, EN60079-15; IECEx IMQ 13.0011X conforms to IEC60079-0, IEC60079-15
FM & FM-C No. 3024643, 3029921C, conforms to Class 3600, 3611, 3810, ANSI/ISA 12.12.02, ANSI/ISA 60079-0, C22.2 No.142, C22.2 No.213, E60079-0, E60079-15,
C-IT.MH04.B.00306 conforms to GOST R IEC 60079-0, GOST R IEC 60079-15.
CЦ16.0034 X conforms to ДСТУ 7113, ДСТУ IЕС 60079-15.
TÜV Certificate No. C-IS-236198-03 , SIL 3 conforms to IEC61508:2010 Ed.2.
TÜV Certificate No. C-IS-236198-09, SIL 3 Functional Safety Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety.
DNV No.A-13778 Certificates for maritime applications.
Mounting: T35 DIN Rail according to EN50022.
Weight: about 145 g D1092D, 110 g D1092S.
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to 2.5 mm2.
Location: Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4, Class I, Division 2, Groups A, B, C, D Temperature Code T4 and Class I, Zone 2, Group IIC, IIB, IIA
T4 installation.
Protection class: IP 20.
Dimensions: Width 22.5 mm, Depth 99 mm, Height 114.5 mm.
Technical Data
0.20.1
V (V)
I (A)
10
20
30
40
50
100
0.3 0.4 0.5 1 2 3
Resistive
Load
200
125
Characteristics
FSM
SIL 3

3
D1092 - SIL 3 Relay Output ModuleG.M. International ISM0091-11
Model: D1092
1 channel S
2 channels D
Ordering information
D1092
1 2 3 4
9 10 11 12
16151413
5 6 7 8
CH. 1
CH. 2
Front Panel and Features
SIL 3 according to IEC 61508:2010 Ed. 2 for Tproof = 14 / 20 years (≤10% / >10 % of total SIF) with NE Load.
SIL 3 according to IEC 61508:2010 Ed.2 for Tproof = 9 / 20 years (≤10% / >10 % of total SIF) with ND Load.
PFDavg (1 year) 7.02 E-06, SFF 99.03 % with NE Load.
PFDavg (1 year) 1.03 E-05, SFF 97.61 % with ND Load.
SIL 3 Systematic capability.
Installation in Zone 2, Division 2.
2 fully independent channels.
1 SPST contact for NE load and 1 SPST contact for ND load for each channel.
5 A inrush current at 30 Vdc / 250 Vac.
Input/Output isolation.
EMC Compatibility to EN61000-6-2,
EN61000-6-4, EN61326-1.
ATEX, IECEx, FM & FM-C, EAC-EX, UKR TR n. 898, TÜV Certifications.
Type Approval Certificate DNV for maritime applications.
TUV Functional Safety Certification.
High Reliability, SMD components.
High Density, two channels per unit.
Simplified installation using standard DIN Rail and plug-in terminal blocks.
+ Input Ch 1 connects to terminal 13
Terminal block connections
SAFE AREA SAFE AREA
+ Input Ch 2 connects to terminal 15
- Input Ch 1 connects to terminal 14
- Input Ch 2 connects to terminal 16
+ Input Ch 1
- Input Ch 1
+ Input Ch 2
- Input Ch 2
9
10
11
12
13
14
15
16
Output Ch 1-A for NE Load
1
Output Ch 1-A for NE Load
2
Output Ch 1-B for ND Load
3
Output Ch 1-B for ND Load
4
Output Ch 2-A for NE Load
5
Output Ch 2-A for NE Load
6
Output Ch 2-B for ND Load
7
Output Ch 2-B for ND Load
8
DIN-Rail accessories:
DIN rail stopper MOR016

4 D1092 - SIL 3 Relay Output Module G.M. International ISM0091-11
Function Diagram
SAFE AREA, ZONE 2 GROUP IIC T4,
NON HAZARDOUS LOCATIONS, CLASS I, DIVISION 2, GROUPS A, B, C, D T-Code T4, CLASS I, ZONE 2, GROUP IIC T4
MODEL D1092D
13
14
In 1
+
1
2
Out 1-A NE Load
3
4
Out 1-B ND Load
15
16
In 2
+
5
6
Out 2-A NE Load
7
8
Out 2-B ND Load
9
11
10
12
MODEL D1092S
13
14
In 1
+
1
2
Out 1-A NE Load
3
4
Out 1-B ND Load
Relay contact shown in
de-energized position
To prevent relay contacts from damaging, connect an external protection (fuse or similar),
chosen according to the relay breaking capacity diagram.
MODELD1092S
13
14
In1+
1
2
Out1-ANELoad
3
4
Out1-BNDLoad

5
D1092 - SIL 3 Relay Output ModuleG.M. International ISM0091-11
Application for D1092S and D1092D - Normally Energized relay condition for NE Load
Functional Safety Manual and Applications
Description:
Input Signal from PLC/DCS is normally High (24 Vdc) and is applied to pins 13-14 or 9 - 11 (D1092S or 1st ch. of D1092D) and pins 15-16 or 10 - 12 (2nd ch. of D1092D) in order to
Normally Energize (NE) the internal relays.
Input Signal from PLC/DCS is Low (0 Vdc) during “de-energize to trip” operation, in order de-energize the internal relays.
The Load is Normally Energized (NE), therefore its safe state is to be de-energized.
Disconnection of the NE Load is done on only one supply line.
Service load connected in series to 3 – 4 contact can be used to monitoring 1 - 2 contact. Service load connected in series to 7 – 8 contact can be used to monitoring 5 - 6 contact.
The following table describes the status (open or closed) of each output contact when the input signal is High or Low.
Safety Function and Failure behavior:
D1092S and D1092D are considered to be operating in Low Demand mode, as a Type A module, having Hardware Fault Tolerance (HFT) = 0.
In this Functional Safety application, the normal state operation of relay module is energized, with NE (Normally Energized) load.
In case of alarm or request from process, the relay module is de-energized (safe state), de-energizing the load.
The failure behaviour of the relay module is described by the following definitions:
□fail-Safe State: it is defined as the output load being de-energized;
□fail Safe: this failure causes the system to go to the defined fail-safe state without a process demand;
□fail Dangerous: failure mode that does not respond to a demand from the process (i.e. being unable to go to the defined fail-safe state),
so that the output load remains energized.
□fail “No effect”: failure mode of a component that plays a part in implementing the safety function but is neither a safe failure nor a dangerous failure;
When calculating the SFF this failure mode is not taken into account.
□fail “Not part”: failure mode of a component which is not part of the safety function but part of the circuit diagram and is listed for completeness;
When calculating the SFF this failure mode is not taken into account.
Failure rate date: taken from Siemens Standard SN29500.
Failure rate table:
Failure rates table according to IEC 61508:2010 Ed.2 :
PFDavg vs T[Proof] table (assuming Proof Test coverage of 99%), with determination of SIL supposing module contributes ≤10% of total SIF dangerous failures:
PFDavg vs T[Proof] table (assuming Proof Test coverage of 99%), with determination of SIL supposing module contributes >10% of total SIF dangerous failures:
Systematic capability SIL 3.
Operation
Input Signal
Pins 13-14 or 9 –11 ( for ch.1)
Pins 15 -16 or 10 –12 ( for ch.2)
Pins
1 - 2
NE Load (SIL3)
For ch. 1
Pins
3 - 4
Pins
5 - 6
Normal High (24 Vdc) Closed Energized Closed Closed
Trip Low (0 Vdc) Open De-Energized Open Open
NE Load (SIL3)
For ch. 2
Only for D1092D
Pins
7 - 8
Service Load
to monitor ch.2
Energized Closed Energized
De-Energized Open De-Energized
Service Load
to monitor ch.1
Energized
De-Energized
Failure category Failure rates (FIT)
λdd = Total Dangerous Detected failures 0.00
λdu = Total Dangerous Undetected failures 1.60
λsd = Total Safe Detected failures 0.00
λsu = Total Safe Undetected failures 162.99
λtot safe =Total Failure Rate (Safety Function) = λdd + λdu + λsd + λsu 164.59
MTBF (Safety Function, single channel) = (1 / λtot safe) + MTTR 693 years
λno effect = “No Effect” failures 152.01
λnot part = “Not Part” failures 0.00
λtot device =Total Failure Rate (Device) = λtot safe + λno effect + λnot part 316.60
MTBF (Device, single channel) = (1 / λtot device) + MTTR 360 years
λsd λsu λdd λdu SFF
0.00 FIT 162.99 FIT 0.00 FIT 1.60 FIT 99.03%
T[Proof] = 1 year T[Proof] = 14 years
PFDavg = 7.02 E-06 - Valid for SIL 3 PFDavg = 9.83 E-05 - Valid for SIL 3
T[Proof] = 20 years
PFDavg = 1.40 E-04 - Valid for SIL 3
De-energized to trip operation for D1092S
Normal state operation for D1092S
2
1
4
3
PLC Output ON
24 Vdc
Channel 1
SIL 3
Load
Service Load
(not for Safety
Function purpose)
+ / AC Load Line
- / AC Load Line
2
1
4
3
PLC Output OFF
0 Vdc
Channel 1
SIL 3
Load
Service Load
(not for Safety
Function purpose)
+ / AC Load Line
- / AC Load Line
Service
Load (not
For Safety
Function
purpose)
2
1
4
3
PLC
Output ON
24 Vdc
Channel 1 SIL 3
Load
Service
Load (not
for Safety
Function
purpose)
+ / AC Load Line
- / AC Load Line
6
5
8
7
Channel 2 SIL 3
Load
+ / AC Load Line
- / AC Load Line
2
1
4
3
PLC
Output OFF
0 Vdc
Channel 1 SIL 3
Load
+ / AC Load Line
- / AC Load Line
6
5
8
7
PLC
Output
OFF
0 Vdc
Channel 2 SIL 3
Load
+ / AC Load Line
- / AC Load Line
Service
Load (not
For Safety
Function
purpose)
Service
Load (not
for Safety
Function
purpose)
De-energized to trip operation D1092D
Normal state operation for D1092D
PLC
Output
ON
24 Vdc

6 D1092 - SIL 3 Relay Output Module G.M. International ISM0091-11
Description:
Input Signal from PLC/DCS is normally Low (0 Vdc) and is applied to pins 13-14 or 9 - 11 (D1092S or 1st ch. of D1092D) and pins 15-16 or 10 - 12 (2nd ch. of D1092D) in order to
Normally De-energize (ND) the internal relays.
Input Signal from PLC/DCS is High (24 Vdc) during “Energize to trip” operation, in order energize the internal relays.
The Load is Normally De-energized (ND), therefore its safe state is to be energized.
Disconnection of the ND Load is done on only one supply line.
Service load connected in series to 1 – 2 contact can be used to monitoring 3 - 4 contact. Service load connected in series to 5 – 6 contact can be used to monitoring 7 - 8 contact.
The following table describes the status (open or closed) of each output contact when the input signal is High or Low.
Safety Function and Failure behavior:
D1092S is considered to be operating in Low Demand mode, as a Type A module, having Hardware Fault Tolerance (HFT) = 0.
In this Functional Safety application, the normal state operation of relay module is de-energized, with ND (Normally De-energized) load.
In case of alarm or request from process, the relay module is energized (safe state), energizing the load.
The failure behaviour of the relay module is described by the following definitions:
□fail-Safe State: it is defined as the output load being energized;
□fail Safe: this failure causes the system to go to the defined fail-safe state without a process demand;
□fail Dangerous: failure mode that does not respond to a demand from the process (i.e. being unable to go to the defined fail-safe state),
so that the output load remains de-energized.
□fail “No effect”: failure mode of a component that plays a part in implementing the safety function but is neither a safe failure nor a dangerous failure;
When calculating the SFF this failure mode is not taken into account.
□fail “Not part”: failure mode of a component which is not part of the safety function but part of the circuit diagram and is listed for completeness;
When calculating the SFF this failure mode is not taken into account.
Failure rate date: taken from Siemens Standard SN29500.
Failure rate table:
Failure rates table according to IEC 61508:2010 Ed.2 :
PFDavg vs T[Proof] table (assuming Proof Test coverage of 99%), with determination of SIL supposing module contributes ≤10% of total SIF dangerous failures:
PFDavg vs T[Proof] table (assuming Proof Test coverage of 99%), with determination of SIL supposing module contributes >10% of total SIF dangerous failures:
Systematic capability SIL 3.
Failure category Failure rates (FIT)
λdd = Total Dangerous Detected failures 0.00
λdu = Total Dangerous Undetected failures 2.35
λsd = Total Safe Detected failures 0.00
λsu = Total Safe Undetected failures 96.00
λtot safe =Total Failure Rate (Safety Function) = λdd + λdu + λsd + λsu 98.35
MTBF (Safety Function, single channel) = (1 / λtot safe) + MTTR 1160 years
λno effect = “No Effect” failures 218.25
λnot part = “Not Part” failures 0.00
λtot device =Total Failure Rate (Device) = λtot safe + λno effect + λnot part 316.60
MTBF (Device, single channel) = (1 / λtot device) + MTTR 360 years
T[Proof] = 1 year T[Proof] = 9 years
PFDavg = 1.03 E-05 - Valid for SIL 3 PFDavg = 9.27 E-05 - Valid for SIL 3
T[Proof] = 20 years
PFDavg = 2.06 E-04 - Valid for SIL 2
Application for D1092S and D1092D - Normally De-energized relay condition for ND Load
Functional Safety Manual and Applications
Energized to trip operation for D1092S
Normal state operation for D1092S
4
3
2
1
PLC Output OFF
0 Vdc
Channel 1
SIL 3
Load
Service Load
(not for Safety
Function purpose)
+ / AC Load Line
- / AC Load Line
4
3
2
1
PLC Output ON
24 Vdc
Channel 1
SIL 3
Load
Service Load
(not for Safety
Function purpose)
+ / AC Load Line
- / AC Load Line
4
3
2
1
PLC
Output OFF
0 Vdc
Channel 1 SIL 3
Load
+ / AC Load Line
- / AC Load Line
8
7
6
5
Channel 2 SIL 3
Load
+ / AC Load Line
- / AC Load Line
4
3
2
1
PLC
Output ON
24 Vdc
Channel 1 SIL 3
Load
+ / AC Load Line
- / AC Load Line
8
7
6
5
Channel 2 SIL 3
Load
+ / AC Load Line
- / AC Load Line
Energized to trip operation D1092D
Normal state operation for D1092D
Service
Load (not
For Safety
Function
purpose)
Service
Load (not
for Safety
Function
purpose)
PLC
Output OFF
0 Vdc Service
Load (not
For Safety
Function
purpose)
PLC
Output ON
24 Vdc Service
Load (not
for Safety
Function
purpose)
Operation
Input Signal
Pins 13-14 or 9 –11 ( for ch.1)
Pins 15 -16 or 10 –12 ( for ch.2)
Pins
3 - 4
NE Load (SIL3)
For ch. 1
Pins
1 - 2
Pins
7 - 8
Normal Low (0 Vdc) Open De-Energized Open Open
Trip High (24 Vdc) Closed Energized Closed Closed
NE Load (SIL3)
For ch. 2
Only for D1092D
Pins
5 - 6
Service Load
to monitor ch.2
De-Energized Open De-Energized
Energized Closed Energized
Service Load
to monitor ch.1
De-Energized
Energized
λsd λsu λdd λdu SFF
0.00 FIT 96.00 FIT 0.00 FIT 2.35 FIT 97.61%

7
D1092 - SIL 3 Relay Output ModuleG.M. International ISM0091-11
The proof test shall be performed to reveal dangerous faults which are undetected by diagnostic. This means that it is necessary to specify how dangerous undetected faults, which
have been noted during the FMEDA, can be revealed during proof test.
Proof test consists of the following steps:
Testing procedure at T-proof
Steps Action
1Bypass the safety-related PLC or take any other appropriate action to avoid a false trip.
2For each D1092D channel or for the D1092S single channel, verify input-output functionality for the two different applications :
1. normally energized (NE) loads (terminals “1” and “2” for 1st Channel Output; terminals “5” and “6” for 2nd Channel Output): supply each input channel
(terminals “13” and “14” for 1st Channel Input; terminals “15” and “16” for 2nd Channel Input) and verify that the corresponding load is energized; then, shut-
down each input channel and verify that the corresponding load is de-energized (safe state).
2. normally de-energized (ND) loads (terminals “3” and “4” for 1st Channel Output; terminals “7” and “8” for 2nd Channel Output): supply each input channel
(terminals “13” and “14” for 1st Channel Input; terminals “15” and “16” for 2nd Channel Input) and verify that the corresponding load is energized (safe state);
then, shutdown each input channel and verify that the corresponding load is de-energized.
3Remove the bypass from the safety-related PLC or restore normal operation.
This test reveals almost 99 % of all possible Dangerous Undetected failures in the relay module.
D1092 series are isolated electrical apparatus installed into standard EN50022 T35 DIN Rail located in Safe Area/Non Hazardous Locations or Zone 2, Group IIC, Temperature
Classification T4, Class I, Division 2, Groups A, B, C, D, Temperature Code T4 and Class I, Zone 2, Group IIC, IIB, IIA Temperature Code T4 Hazardous Area/Hazardous Locations
(according to EN/IEC60079-15, FM Class No. 3611, CSA-C22.2 No. 213-M1987, CSA-E60079-15) within the specified operating temperature limits Tamb -20 to +60 °C,
and connected to equipment with a maximum limit for AC power supply of 250 Vrms.
Non-incendive field wiring is not recognized by the Canadian Electrical Code, installation is permitted in the US only. For installation of the unit in a Class I, Division 2 or Class I, Zone 2
location, the wiring between the control equipment and the D1092 electrical apparatus shall be accomplished via conduit connections or another acceptable Division 2, Zone 2 wiring
method according to the NEC and the CEC. Not to be connected to control equipment that uses or generates more than 250 Vrms or Vdc with respect to earth ground.
D1092 series must be installed, operated and maintained only by qualified personnel, in accordance to the relevant national/international installation standards
(e.g. IEC/EN60079-14 Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than mines), BS 5345 Pt4, VDE 165,
ANSI/ISA RP12.06.01 Installation of Intrinsically Safe System for Hazardous (Classified) Locations, National Electrical Code NEC ANSI/NFPA 70 Section 504 and 505,
Canadian Electrical Code CEC) following the established installation rules. De-energize power source (turn off power supply voltage) before plug or unplug the terminal blocks when
installed in Hazardous Area/ Hazardous Locations or unless area is known to be nonhazardous.
Warning: substitution of components may impair Intrinsic Safety and suitability for Division 2, Zone 2.
Warning: de-energize main power source (turn off power supply voltage) and disconnect plug-in terminal blocks before opening the enclosure to avoid electrical shock
when connected to live hazardous potential. Explosion Hazard: to prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or unless
area is known to be nonhazardous.
Failure to properly installation or use of the equipment may risk to damage the unit or severe personal injury.
The unit cannot be repaired by the end user and must be returned to the manufacturer or his authorized representative. Any unauthorized modification must be avoided.
Warning
Operation
D1092 relay modules are suitable for the switching of safety related circuits, providing isolation between the input and output contacts. D1092S provides 1 SPST contact for normally
energized (NE) loads and 1 SPST contact for normally de-energized (ND) loads. D1092D provides 2 SPST contacts for normally energized (NE) loads and 2 SPST contacts for normally
de-energized (ND) loads. The channels and the relay contacts are completely isolated.
For each channel, a “RELAY STATUS” yellow led lights when input is powered, showing that relay is energized and relay output contacts are closed.
Control
Equipment
D1092
Relay Output
FM Approved under
non-incendive field wiring
Unclassified Locations or
Hazardous (Classified) Locations
Class I, Division 2, Groups A, B, C, D, T-Code T4
Class I, Zone 2, Group IIC, IIB, IIA, T-Code T4
FM Approved under non-incendive field
wiring (permitted only for US installations),
or third party approval
Hazardous (Classified) Locations
Class I, Division 2, Groups A, B, C, D
Class II, Division 2, Groups E, F, G
Class III, Division 2
Class I, Zone 2, Group IIC, IIB, IIA
14
16
15
10
12
9
11
Must not use or generate
more than 250 Vrms or Vdc
Unclassified Locations
13
1
2
Non-incendive
Equipment
Non-incendive
Equipment
3
4
Non-incendive
Equipment
5
6
Non-incendive
Equipment
7
8
Control
Equipment
+
-
+
-

8 D1092 - SIL 3 Relay Output Module G.M. International ISM0091-11
Installation
D1092 series are relay output modules housed in a plastic enclosure suitable for installation on T35 DIN Rail according to EN50022. D1092 unit can be mounted with any orientation over
the entire ambient temperature range, see section “Installation in Cabinet” and "Installation of Electronic Equipments in Cabinet" Instruction Manual D1000 series for detailed instructions.
Electrical connection of conductors up to 2.5 mm² are accommodated by polarized plug-in removable screw terminal blocks which can be plugged in/out into a powered unit
without suffering or causing any damage (for Zone 2 or Division 2 installations check the area to be nonhazardous before servicing). The wiring cables have to be proportionate in
base to the current and the length of the cable. On the section “Function Diagram” and enclosure side a block diagram identifies all connections.
Identify the number of channels of the specific card (e.g. D1092S is a single channel model and D1092D is a dual channel model), the function and location of each connection terminal
using the wiring diagram on the corresponding section, as an example:
For Model D1092S connect positive input of channel 1 at terminal “13” and negative input at “14”. For Model D1092D in addition to channel 1 connections above, connect positive input
of channel 2 at terminal “15” and negative input at “16”. For Model D1092D is also possible to control both channels with the same input (of channel 1 or 2), connecting a wired jumper
between terminals “9” and “10” (for positive input duplication) and a wired jumper between terminals “11” and “12” (for negative input duplication).
For Model D1092S, in case of NE loads, the terminals “1” and “2” are the two poles of relay output contact used to enable or disable the load circuit. Generally, the relay contact is used
to break positive or negative supply line of load circuit. Therefore, connect wire of supply line at terminal “1” and link another wire at terminal “2” to continue the supply line of load circuit.
Considering always NE loads, for Model D1092D in addition to channel 1 connections above, use terminals “5” and “6” of channel 2 as two poles of relay output contact used to enable or
disable the second load circuit. For Model D1092S, in case of ND loads, the terminals “3” and “4” are the two poles of relay output contact used to enable or disable the load circuit.
Generally, the relay contact is used to break positive or negative supply line of load circuit. Therefore, connect wire of supply line at terminal “3” and link another wire at terminal “4” to
continue the supply line of load circuit. Considering always ND loads, for Model D1092D in addition to channel 1 connections above, use terminals “7” and “8” of channel 2 as two poles
of relay output contact used to enable or disable the second load circuit.
Installation and wiring must be in accordance to the relevant national or international installation standards (e.g. IEC/EN60079-14 Electrical apparatus for explosive gas atmospheres
- Part 14: Electrical installations in hazardous areas (other than mines), BS 5345 Pt4, VDE 165, ANSI/ISA RP12.06.01 Installation of Intrinsically Safe System for Hazardous (Classified)
Locations, National Electrical Code NEC ANSI/NFPA 70 Section 504 and 505, Canadian Electrical Code CEC), make sure that conductors are well isolated from each other and
do not produce any unintentional connection. Connect SPST relay contacts checking the load rating to be within the contact maximum rating (3 A, 250 Vac or 125 Vdc, 750 VA 120 W
resistive load).
If necessary, to prevent relay contacts from damaging, an external protection (fuse or similar) should be connected.
A suitable protection must be chosen according to the relay breaking capacity diagram on data sheet.
The enclosure provides, according to EN60529, an IP20 minimum degree of mechanical protection (or similar to NEMA Standard 250 type 1) for indoor installation, outdoor installation
requires an additional enclosure with higher degree of protection (i.e. IP54 to IP65 or NEMA type 12-13) consistent with the effective operating environment of the specific installation.
Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and shock) and thermal stress, and casual contacts. If enclosure needs to be cleaned use only a
cloth lightly moistened by a mixture of detergent in water.
Electrostatic Hazard: to avoid electrostatic hazard, the enclosure of D1092 must be cleaned only with a damp or antistatic cloth.
Any penetration of cleaning liquid must be avoided to prevent damage to the unit. Any unauthorized card modification must be avoided. Relay output contact must be
connected to loads non exceeding category I, pollution degree I overvoltage limits.
Warning: de-energize main power source (turn off power supply voltage) and disconnect plug-in terminal blocks before opening the enclosure to avoid electrical shock
when connected to live hazardous potential.
Start-up
Before powering the inputs of unit check that all wires are properly connected, also verifying their polarity. Check conductors for exposed wires that could touch each other causing
dangerous unwanted shorts. Enabling each input, the corresponding “RELAY STATUS” yellow led must be lit and load circuit must be energized because relay output contact is closed.
Indeed, disabling each input, the corresponding “RELAY STATUS” yellow led must be turned off and load circuit must be de-energized because relay output contact is open.