Hamilton 950S936 User manual

Hamilton
Installation
Operation
and
Maintenance
Manual
sink
Unit
No.
9505936

Sink
Unit
Number:
9505996
NSN:
6545-01-163-1899
Hamilton
Industries,
Inc.
1316
18th
Street
Two
Rivers,
WI
54241
Code
Number:
26954
Form
Number:
PL-410-3
Issue
Date:
October
1,
1992
Revision:
4

Contents
Introduction
Nomenclature: System Familiarization/Features and Controls ..............................
Water Flow "Block" Diagram ............ nen renerne rn rn
Electrical Flow "Block" Diagram ee
Patient: Safety and'Other Precautions mers
Equipment Care
Installation and Operation Instructions... линии seeren dere vsere
Electrical Supply Requirements sise
Πο ο ο ο ο ο νο
Water Drainage System and Preparation of Unit for Storage ...........................
Storage Requirements
Electrical Schematic - Sink Units:
120/208V, 3 Phase, 60 Hz...
120/240V, 1 Phase, 60 月 Ze
240V; 1 Phase.50 ssascsscsccpsczsnssciacitisssssecdsecerenenencnenseenensseraecngenenrsenneenenntenneess
Pictorial WiringDiagram........................... een 有
Troubleshooting - Super Power Pack....... ra
Componentidentification-WaterHeater.................................................
Replacement Parts List - Water Heater i ーー
Service and Disassembiy -WaterHeater/Switches.............................................
Electrical Schematic - Water Heater Only oeeeee eee ce
Temperature/Flow Chart idee
MO AAA
PümpMaiménance/TrOUDISSROO NY... cn NE
Service and Disassembly - Pump
Special Tool and ТезЕ Едшриейи ..................... линии иена,
Parts List - Pump and Motor Assembly ne ene eee ne nene
Service and Adjustments - Pressure Tank & Pressure Switch ................................
Parts'List = Sink Unit =-30" Wide ο ου iran
Parts List - Switch, Heater, PUMP ASSEMDIY ................. ii
Design Change Notice лесопарка
Consumable/Durable Item List... LE blender
11
12, 13, 14
12
12, 13, 14
14
15
16
17
18
19
20
21
22
23
23
24
25
26
27
27
28
29
30 - 31
32 - 33
34
35

Contents
ER E O B E EEN
Page No.
Short Form Provisioning Parts List
ee 36
1 37
Kit "Ba"... 38, 39
КИ "С" e 40. 41
Quality Assurance Inspection Checklist .... 42, 43
Receiver's Responsibility eeoeeeee ee Pete o tet eee né 44, 45
PDG 人 a 46, 47, 48
Illustrations
Nomenclature: System Familiarization/Features and Controls Illus. No. 1 ............ 8
WaterFlow"Block"DiagramIllus.No.2............................................... g
Electrical Flow "Block" Diagram Illus. No. 3 5 ölen a Bose 10
Electrical Schematic - Sink Units:
120/208V,3 Phase, 60 Hz Illus. No. 4 аишиашиниы 16
120/240V, 1 Phase, 60 Hz: INSLNOS ito 17
240V, 1 Phase, 50 Hz IIIus. No. 6... nene eee nenene 18
Pictorial Wiring Diagram Illus. No. 7 19
Component Identification - Water Heater Illus.No.8............................................. 21
Replacement Parts List - Water Heater Illus.No.9................................................ 22
Electric Schematic - WaterheaterOnly Illus.No.10......................................... 23
Parts List - Pump and Motor Assembly Illus.No.11........................................... 28
Parts List - Sink Unit - 30" Wide Illus. NO. 12 rant rrrernnne 31
Parts List - Switch, Heater, Pump Assembly Illus. No. 18... 32
Charts
Troubleshooting-SuperPowerPack-ChartNo.1.................................. 20
Temperature/Flow Chart NO 2 せろ 24
We 25
Pump Maintenance/Troubleshooting-ChartNo.4............................................. 26

introduction
Scrub sink unit for a field hospital consists of a cabinet with removeable casters, a stainless steel sink, soap
dispenser, pump to supply water pressure, pressure tank to provide uniform flow rate and a water heater to
provide adjustable water temperature. Unattached items furnished are mixing faucet with gooseneck for hot and
cold water, hot and cold faucet handles, waste hose assembly, water supply hose and filler assembly, and
electrical inlet cord. Additional items required but not supplied are external water supply, electrical supply and
surgical soap.
Sink unit provides pressurized cold and heated water for use in field medical facilities. Provides sanitary waste
facilities within the mdeical facility. Provides tempered water for cleansing of equipment and assistance in devel-
opment of x-rays. The unit also provides surgical scrub facilities with necessary sterile controls, such as wrist
control handles on water mixing faucet and foot operated soap dispenser.
The cabinet provides an overall unit size of 30-1/8" wide x 24" deep x 40" high, excluding the faucet gooseneck,
which extends 20" above the sink top backsplash. Cabinet average weight is 260 pounds with a maximum of 265
pounds. Four carrying handles, two recessed in each side, and four support bars, one recessed above each
handle are used to secure work counters 950S927 or 950S928 to the unit.
The actuator for the soap dispenser is foot operated; the dispensing nozzle is on the unit's top.
Water supply pump is powered by a 1/3 h.p. (minimum) 110/220V 50/60 Hz. motor, and pressurizes the pressure
tank
to a preset upper limit, approximately 60 psi maximum. When the tank pressure is reduced to a preset lower
limit, approximately 30 psi minimum, the pump will automatically repressurize the tank. The upper and lower
pressure limits are adjustable.
The water heater is an in-line heater which functions only when water is flowing through the heater. It is rated at 4
KW at 230V 50/60 Hz. and will operate at 208V, 50/60 Hz, with wattage reduced accordingly. Water temperature
is adjustable using a rheostat in a solid state sircuit. Maximum water temperature is 150° F.
The water heater will operate on the following power supplies: 120/208V, 60 Hz, 1 Phase, 3 Wire; 240V, 50 Hz, 1
Phase, 2 Wire.
Recommended test equipment is as follows: Volt Ohm Meter, Continuity Tester and Immersible Thermometer
(capable of measuring 150 degree F).
Shipping, Handling and Storage:
All furniture products have directional arrows which indicate how the product is to be loaded. Hamilton loading
personnel are instructed to follow the directional arrows when loading truck loads, containers or assisting "LIL"
common carriers. The exception to the directional arrows is allowed when “Topping” freight with lighter cartons for
better utilization of the truckload space.
Heavier items are floor loaded with lighter items loaded on top. Heavy items can be double decked on the same
product. Our loaders are instructed not to load heavy items on lighter weight items.
All truckloads must be secured at the rear and pictures are taken as a permanent record.
The above instructions should also apply to storage. Never place heavier items on lighter ones.
Recommended Storage Climate Limits Are: Temperature: 0 Degree Fahrenheit — +130 Degree Fahrenheit
Humidity: 5% Min. Humidity — 95% Max. Humidity
Warranty:
All product purchased on this contract are warranted to be free of defect in material and workmanship for a period
of one (1) year from date of acceptance by the government. During the warranty period Hamilton Industries will
repair or replace, at its expense, including transportation and labor, any part or product found to be defective. This
warranty excludes any damage or malfunction due to accident, alteration, abuse, negligence, misuse, or repairs
made by others.

Nomenclature:
System
Familiarization/Features
and
Controls
Item
No.
Description
Function
1.
Cabinet
body
assembly
with
double
hinged
doors.
To
house
plumbing
and
electrical
components
and
to support sink/top assembly.
2.
3/8"
O.D.
plastic
tubing
"riser",
hot
water.
To
provide
hot
water
from
water
heater
to
faucet.
3.
Stainless
steel
sink/top
assembly.
To
create
a
receptacle
to
collect
water
for
the
clean-
ing of hands and/or various washable items.
4.
Soap
dispenser,
foot
operated.
To
contain
and
dispense
liquid
soap
for
cleansing
hands.
4A
Soap
dispenser,
foot
pump.
Provides
pressure
to
soap
dispenser,
when
stepped on.
5.
Warning
label,
flammable
or
explosive
atmosphere.
Advises
operator's
caution;
to
prevent
fire
or
explosion.
6.
Hot
and
cold
water
mixing
faucet
with
gooseneck,
To
provide
controlled
flow
of
hot,
cold
or
mixed
6"
wrist
control
handles
and
aerator.
temperature
water
to
sink.
7.
3/8"
O.D.
plastic
tubing
"riser",
cold
water.
To
provide
cold
water
to
faucet.
8.
“Allen”
hex
wrench
from
soap
dispenser.
Used
to
remove
and
re-install
soap
dispenser
“head" when filling with soap.
9.
Bracket,
caster
storage.
Provides
for
storage
of
casters
when
they
are
not utilized for moving cabinet.
10.
1-1/2"
O.D.
plastic
tubing
waste
water
trap
and
To
collect
waste
water
from
sink
and
direct
to
sink
outlet
"basket".
outside
of
cabinet.
11.
Water
tank,
captive
air.
Provides
small
reservoir
of
water
at a
fixed
pressure.
12.
Shallow
well
pump
and
motor
assembly.
Provides
the
means
by
which
water
is
moved
from
the source to the faucet.
13.
Petcock
with
vinyl
tubing
on
outlet.
Provides
a
means
of
draining
pump
assembly
of
water prior to storing unit in freezing climate.
14.
Plate,
switch
functions
information.
Identifies
and
describes
the
functions
of
the
motor
control switches.
15.
Electric
wire
assembly
to
power
source.
Provides
electric
power
from
outside
source
to
water heater.
16.
Plastic
tubing
assembly,
cemented
together
and
Provides
cold
water
from
outside
source
to
pump
with
two
unions.
inlet.
17.
Combination
strainer
and
stopper
in
drain
opening,
©
To
prevent
large
objects
from
going
down
the
drain
removeable.
or
to
"plug"
opening
for
filling
sink.
18.
Valve,
one-way
check.
Prevents
back
flow
of
incoming
water
when
pump
is not running.
19.
Indicator
light,
water
heater.
When
light
is
illuminated,
this
indicates
heater
is
functioning (is "on").
20.
Pressure
operated
switch,
pump
system.
Controls running of pump motor relative to increase
or drop in system pressure within certain limits.
6

Item
No. Description Én Function
21. Valve, cold water flow control. Controls cold water flow to water heater (alternate
“temperature rise" control).
22. Rheostat, heater temperature control. Provides adjustment to control heater output temperature.
23. Cord set, 3-wire electric. To provide electric power to pressure switch from outside
source.
24. 3/8" O.D. plastic tubing. To provide cold water from flow control valve to water heater.
25. Cord set, 6-wire electric. Provides for remote switching of motor windings to match
power source.
26. Plastic valve with 3/8" O.D. plastic outlet tube. | Provides means of draining hot water system of water prior
to storing unit in freezing climate.
27. Pressure gauge, 0 to 100 Ibs. Indicates water system pressure.
28. Cord set, 3-wire electric. Provides electric power from pressure switch to pump
motor on/off switch.
29. Plastic valve, 3/4" ball type. Provides convenient means for priming pump with water.
30. Switch, DPST on/on electrical. Provides means of matching pump motor windings to
outside electrical source.
31. Switch, DPST on/off electrical. Provides on/off control of pump motor only.
32. Water heater, flow-thru instantaneous. Provides heated water to mixing faucet.
33. Manual, in pocket on door. Provides installation/operating instructions, parts lists, etc.
34. Skid (2) plastic. Allows ease in sliding unit on floor and isolates cabinet
: bottom from floor.
35. Caster, swivel (4) with 4" diameter wheel. Provides ease of movement when high mobility is required.
36. Socket, caster. Locates and retains caster. (Casters are removeable).
37. Handle, drop type lift (90° upswing). Provides means by which cabinet can be lifted and carried.
38. Bar, fixed support. To be used for hanging desk shelf or shelf hanging brack
ets. (9505927, 9505928 or 9505929)
39. Label, electrical supply requirements. Lists the electric power source systems that may be con-
nected to the cabinet.
40. Fitting, guick-connect water inlet. Provides convenient method for connecting Water suppiy
source to cabinet.
41. Electric inlet, 4-wire twist-lock grounding. Provides convenient method for connecting electric supply
source to cabinet.
42. Wrench, water heater, internal hex fittings. Use to prevent rotation of tank connected inlet & outlet water
’ Accessories: Umbilical (Not Illustrated)
47.
48.
49.
Cord set, 4-wire with plug and twist-lock
connector. See Page 21.
Hose, waste outlet. See Page 21.
Hose and filter assembly, quick-connect
water supply. See Page 21.
--ᾱ
tubes when servicing external connections.
Use to provide electric power from source to cabinet.
Connects cabinet waste outlet to external waste dispersal
facility.
Use to connect outside water source to cabinet piping.

M
Illus.
No.
1
System
Familiarization/Features
and
Controls
Illustration
30 12
Aa
|
|
|
一
VR
? |
125
350
\
|
E
=
nA
mai
|
I
i
|
ГИ
=
TAN.
—
| | 二 | 一
/
©
©
|
LA
®
®
/
Closure Plugs tor
Water and Electric Inlets
=
CHE
し
30 00
REAR VIEW
SECTION A-A END VIEW
NOTE: Routing of Electrical Wiring is not
shown on this drawing in order to avoid more
contusion
FRONT VIEW
(Doors Not Shown)
Electrical Wiring Schematics,
120/208 V 3 PH 60 Hz - See page 7
120/230 V 1 PH 60 Hz - See page 8
240 V 1 PH 50 Hz - See page 9
Pictorial Wiring Diagram with Instructions
See page 10

Illus. No. 2
Water Flow "Block" Diagram
HW & CW MIXING FAUCET
HW cw
二 一 ==
ANGLE
"STOP" VALVE
(FLOW CONTROL
ELECTRIC HW cw VALVE)
WATER
HEATER "AQUAGENIE"
N
CW
WATER
CW IN а U PRESSURE
+ MAINTAINING
O VALVE
COMPRESSION cw ÓN PRESSURE TANK
RING 8 NUT 4 NÜ
CONNECTOR (2)
STRAIGHT (| - | CW
"STOP" VALVE
(WATER HEATER
DRAIN VALVE) 、
ANGLE
PETCOCK Лол
(РУМР
DRAIN
VALVE)
MOTOR
Sin
PUMP BODY
UNIONS (2)
li L ST CW /
TTT
OR]
m
y
>
QUICK-
BALL CHECK VALVE CONNECT WATER SUPPLY
COUPLING FILTER HOSE

Illus. No. 3
Electrical
Fiow
"Block"
Diagram
NO. 10 AWG 4 WIRE
ELECTRIC SUPPLY CORD SET
EXTERNAL POWER SOURCE:
30
AMP
4
WIRE
GROUNDING
120/208
VOLTS
60
HZ
3
PH,
TWIST
LOCK
CONNECTOR
115/230
VOLTS
50/60
HZ
1
PH
OR 240 VOLTS 50 HZ 1 PH AC
208,
230
OR
30
AMP
4
WIRE
GROUNDING
|
№
240
VOLTS
INPUT
TWIST
LOCK
INLET
S
κ
3410
AWG
WIRES
|>
===
(IN SLEEVE) |
X
/
TL
Lon
rE ビバ PE L___
ELECTRICAL
TE
A
Cr
|
WATER
|
EJ
HEATER
10 AMP
re cIRcur | 上 一 一 一
240
VOLTS
RES
| CABINET BACK PANEL
& INLET ENCLOSURE
一
一
一
No.16AwG
3
WIRE
CORD
SET
115, 120 OR 240 VOLT SUPPLY LINE
PRESSURE CONTROLLED
PUMP MOTOR SWITCH
—
No.
16
AWG
3
WIRE
CORD
SET
Mera
iel.
NO.
16
AWG
6
WIRE
CORD
SET
MOTOR
WINDING
Г
a
TO
INPUT
VOLTAGE.
|
Γ
LS
MATCHING
SWITCH,
| 「
7
ON/ON
DPST
|
|
| |
MANUAL
DPST
|
|
ON/OFF PUMP
MOTOR
SWITCH
|
|
ノー
Yİ
一
ー
PUMP
MOTOR
MOISTURE PROOF
DOUBLE SWITCH BOX
& COVER
10

Patient Safety and Other Precautions
VERTE
SS
P
S
V E
E
T
SO
1.
Wiring
within
cabinet
is
designed
to
use
an
independent
ground
lead
which
is
not
directly
connected
to
any
of
the
current
carrying
wires.
The
extension
cord
and
connectors
are
rated
at
30
Amps.
A
30
Amp
circuit
breaker
or
fuse
is
required
at
the
control
panel.
NOTE:
During
installation
of
unit,
the
circuit
breaker
(power)
should
be
"off"
at
this
time.
To
prevent
pump
motor
burnout,
prepare
pump
motor
for
running
on
either
one
of
the
three
electric
supply
systems
as
noted
in
the
installation
manual.
2.
When
priming
water
system,
check
for
water
supply
hookup.
Do
not
run
pump
without
water.
Follow
priming
procedures
in
manual.
The
pump
requires
only
water
for
lubrication
and
must
not
be
run
dry.
If
it
is
necessary
to
re-prime
pump,
repeat
procedure
until
a
continuous
flow
of water
comes
out
of
faucet.
3.
Set
temperature
for
hot
water
as
per
instructions
in
manual.
Make
sure
circuit
breaker
is
"on"
and
electrical
supply
cord
is
plugged
into
cabinet
outlet.
Make
sure
faucet
hot
water
valve
is
fully
open.
NOTE:
If
temperature
is
too
great,
either
increase
the
flow
rate
or
rotate
rheostat
counterclockwise
to
desired
temperature.
4.
Should
a
pressurized
water
supply
of
40
to
60
P.S.I.
be
available,
this
unit
may
be
connected
directly
to
this
water
supply
by
means
of
water
supply
hose.
This
will
preclude
the
necessity
of
having
the
pump
motor
run.
The
motor
control
switch
must
be
"off".
5.
Before
servicing
water
heater,
be
sure
electric
power
is
disconnected
or
turned
off
at
entrance
box,
water
system
pressure
is
relieved
and
water
system
is
drained.
When
disconnecting
water
lines
from
heater,
do
not
lose
union
gaskets.
If
a
replacement
heater
assembly
is
installed,
it
may
be
necessary
to
use
union
fittings
from
the
old heater.
'
6.
When
servicing
pressure
tank,
take
notice
that
a
new
tank,
in
case
of
replacement,
is
normally
pre-charged
to
20
P.S.!.
by
tank
manufacturer.
When
servicing
pressure
switch,
do
not
touch
wire
terminals
of
current
carrying
components
of
switch,
as
these
parts
are
"live"
unless
twist-lock
connector
at
back
of
cabinet
has
been
disconnected.
7.
Pump
must
be
drained
to
prevent
freeze
damage
in
cold
climate
areas,
when
not
in
use.
If
an
alternate
to
draining
is
desired
by
use
of
antifreeze,
use
a
non-toxic
type
antifreeze
as
per
instruction
in
the
manual.
Equipment Care
ESS
TENTA
Re
II
IO
AB
1. Wipe down cabinet exterior with mild type disenfectant soap.
2.
Scour
stainless
steel
counter
top
and
sink
assembly
with
mild
type
disinfectant
bathroom
cleaners.

Installation
and
Operation
da
A
SR
NS
SESS
>
Electric Supply
Requirements:
208
Volt,
60
Hz,
3
Phase,
‘’Y'',
with
both
120
Volt
and
208
Volt
Outputs;
this
shall
be
4
wire
plus
independent
(equipment) ground
wire.
230
Volt,
50/60
Hz.
1
Phase.
with
both
120
Volt
and
230
Volt
Outputs;
this
shall
be
3
wire
plus
independent
(equip-
ment)
ground
wire.
240
Volt.
50
Hz.
1
Phase
output:
this
shall
be
2
wire
plus
an
independant
(equipment)
ground
wire.
Note:
The
wiring,
within
the
cabinet.
is
designed
to
use
an
independent
(equipment)
ground
lead
which
is
not
directly
connected
to
any of the current
carrying
wires.
The
extension
cord
and
connectors
are
rated
at
30
Amps.
A
Connections
to
combination
120 and
208
Volt
30
Amp.
circuit
breaker
or
fuse
is
required
at
the
control
Supply:
panel.
GR".
‘‘Round’’,
blade
(green
wire)
to
indepen-
dent
(equipment)
ground:
The
‘‘Y'’,
adjacent
straight
brass,
blade
(black
wire)
to
a
208
Volt
sup-
male electrical inlet located in back panel of cabinet
and twist clockwise to lock in place. Insert plug on
free end of cord into a matching receptacle con-
nected to the available power source.
Should plug and receptacle be incompatible, then,
the existing plug shall be removed and a suitable
plug installed or the supply cord can be connected
directly to a convenient power control panel.
Connections below apply to NEMA 14-30P style
plug. Other styles shall be wired in accordance with
electric schematics on page 7, 8 or 9.
Installation
1. Remove hardware and umbilical accessories from
respective cartons.
2.
External
connections
to
unit:
Note:
*
indicates
items
from
carton
assemblies.
“A.
*B.
*C.
"Di
Faucet Handles
install
handle
‘'H'’
on
L.H.
faucet
stem
and
handle
“C" on R.H. stem in the desired positions. Secure
with
flat
head
screws
found
in
top
of
valve
stems.
Gooseneck
Moisten
''0''
ring
on
base
of
gooseneck
with
water
and insert into opening in faucet body. Turn base
down, ciockwise. until tight. Gooseneck can be
swiveled by hand.
Basket Strainer
“Drop” 10 sink outlet opening.
Filter/Hose Assembly
Engage
male
connector
in
female.
connector
located
in back panel of cabinet. Route hose to nearby
potabie water supply. Connect, or submerge. free
end of hose at water supply.
ply line; The ‘‘W'’, silver angle, blade (white wire)
to the “Common” supply line; and the X,
parallel straight brass, blade (red wire) to a 208
Volt supply line, i.e.: Voltage across ‘'W'' and
Vy" = 120 Volts and voltage across "X" 8 У”
= 208 Volts. ;
Connections to domestic combination 120 and 240
Volts supply:
“GR”. round. blade (green wire) to independent
(equipment) ground; The ‘'Y'’, adjacent straight
brass, blade (black wire) to one side of 220-240
Volt supply line; The ‘‘W’’, silver angle, blade
(white wire) to the ‘‘common"’ supply line; and the
"X" parallel opposite side of 220-240 Volt supply
line, ¡.e.: 120 Volts across **W'' and ‘‘Y'', and
220-240 Volts across ''X"' and YY”.
Connections to foreign 2 wire 240 Volts supply:
“GR”. round, blade (green wire) to independent
(equipment) ground; the ‘‘Y'’, adjacent straight
brass, blade (black wire) to ‘‘Hot'’ side of 240 Volt
supply line and the ‘'W'', silver angle, blade (white
“E.
Drain
Hose
Assembly
wire)
along
with
the
‘‘X'’,
parallel
straight
brass,
Slide
one
end
of
corrugated
hose
on
trap
outlet
blade
(red
wire)
to
‘‘common’’
side
of
240
Volt
located
in
back
panel
of
cabinet.
Route
free
end
of
supply
line,
i.8.:
Voltage
across
“W'
and
“Y”
hose
to
suitable
waste
receptacle
or
area.
and
“X”
and
“Y'*
=
230-250
Volts.
*F.
Electric
Supply
Extension
Cord
Set
Important!!! Circuit Breaker (Power) should be
“OFF” at this time.
Engage
female
connector
of
electric
supply
cord
into
12

*G. Casters, if needed
Insert stems of casters in socket plates attached to
bottom of cabinet, two at the front and two at the
rear. Casters can be removed without tools and can be
stored inside cabinet in rack provided when not in use.
. Important!!! To Prevent Pump Motor Burn-out.
Prepare pump motor for running on either one of the
three electric supply systems as noted below.
A.
Open door (doors) of cabinet and find switch box
located at inside front of L.H. end.
Take notice of “switch function" plate on “front”
side of switch box.
Lift cover on front (L.H.) ‘‘motor control‘ switch
and snap toggle down to ‘‘Off’’ (if not already
ΜΗ’).
Lift cover on rear (R.H.) ‘‘motor winding’ switch
and snap toggle either up or down toward “line
voltage'' listing on the ‘‘switch function’’ plate that
matches the external power source characteristics,
i.e.; toggle ‘‘up'’ (115V. motor winding) For
120/208 V. or 115/230 V. input “line voltage
and toggle **Down”” (230 V. motor winding) For
230-250 V. 2 wire input “line voltage”...
Close cover and do not disturb this switch unless in
put “line voltage" is changed.
Use “motor control" switch for turning pump motor
“Dn” or “Off” when necessary.
. Priming of Water System. Important: Do not run
pump without water.
Note: All of the above external connections and
assembly must be made before priming.
A
Open door (doors) of cabinet and turn motor control
switch ‘‘Off’’.
Close drain valve on water heater, petcock on pump
body and flow control valve at pressure tank outlet.
Öpen “GOLD” water valve of deck mounted faucet
to relieve any pressure that may be in the system
and leave open.
Open ball valve, located vertically on pump body,
and pour 1 quart of water through valve into pump
body.
Close ball priming valve.
Be sure water supply hose is routed to a good sup-
ply of potable water.
G. Turn “On” circuit breaker and ‘‘motor control"
switch and let pump run until a continuous flow of
water comes out of the faucet.
H. Close cold water faucet valve. Pump should now
run until pressure is built-up enough to shut itself
off”,
Note: If it is necessary to re-prime pump, repeat
operations '*A”' through '*G'' above until a con-
tinuous flow of water comes out of faucet.
J. Turn circuit breaker ‘‘Off’’ or disconnect power
cord from cabinet.
К. Open faucet ‘*HOT"' water valve.
Open Fiew Control Valve, on pressure tank
outlet, enough to allow water to flow through the
water heater. When a steady flow of water comes
out of the faucet spout, close faucet ‘‘HOT’’ water
valve.
Note: Leave Flow Control Valve “OPEN”.
M. Turn circuit breaker ‘‘On’’ or reconnect power
cord to cabinet electric inlet.
Do Not Run Pump Dry.
5. Hot Water Temperature Adjustment
Water temperature can be controlled by a Rheostat in
the water heater housing, varying the rate of water flow-
ing through the heater, or both. A minimum flow rate of
approximately 1/2 gallon of water per minute through
the heater is required to make the heater function. It is
desirable to adjust the water heater for optimum
performance when setting up the sink unit.
A. Check and be sure circuit breaker is ‘‘On’’ and
electric supply cord is plugged into cabinet inlet.
Pump switch should be **On”” and water pressure
built-up to approximately 60 P.S.!. on gauge
(Approximately 45 P.S.1. @ 50 Hz.).
B. Insert tip of small flat blade screwdriver carefully
into hole in water heater cover and engage blade in
slot in Rheostat shaft: turn clockwise to the limit of
the Rheostat.
Open faucet ‘‘HOT’’ water vaive fully.
Close flow control valve on pressure tank outlet and
then slowly open valve until light appears in the
“window” in the face of the water heater cover.
This is now the lowest rate of water flow needed to
operate the heater, and this will give you the max-
imum water temperature rise.

FRS
RER
CP
RP
RS
PN
A
K
O
E. To adjust the heater for optimum performance,
insert screwdriver in Rheostat siot and rotate
counterclockwise until light in heater just starts
to “pulse”. The temperature should now
stabilize at this setting.
Note: Should the temperature of the "HOT"
water be too great. either increase the flow
rate by means of the flow control valve, or
rotate Rheostat counterclockwise until desired
water temperature is reached.
Conversely, the temperature can be in-
creased, within limits, by reversal of the above
operations. Remember though, a water flow
rate of approximately 1/2 gallon per minute
must be maintained if heater is to function.
F. Shut off faucet "HOT" water valve. Unit is now
operational.
6. Soap Dispenser, Filling and Connecting Foot
Control.
A. Feed clear plastic tubing from soap dispenser
located inside cabinet through rubber grommet
in front left hand edge of cabinet bottom.
B. Attach loose end of clear plastic soap dis-
penser tubing to *rubber "foot pump" from
carton
assembly.
C. To fill soap dispenser. engage *"Allen" socket
wrench from carton assembly into socket head
screw, located in dispenser "head" and loosen
screw enough to allow head to be lifted off of
dispenser body. Fill with soap through top
opening and reinstall dispenser head.
7. Draining Water System. For Storage in
Freezing Climates.
A. Slip one end of one *18 inch long clear plastic
tubing over tube projecting out of brass
petcock on pump body. Apply second length
of clear plastic tubing to drainage valve
located on the water heater outlet piping in the
same manner as above.
A1. Disengage filter/hose assembly from female
connector in back panel of cabinet and empty
water out of filter and hose.
B. Route clear plastic tubes to suitable waste
container of at least 1 gallon capacity.
14
C. Shut "motor control" switch "Off" and discon-
nect electric supply extension cord (or turn
circuit breaker "Off").
D. Open faucet Cold Water Valve to discharge
the water and pressure in the water system.
E. Leave faucet Cold Water Valve "OPEN".
F. After the pressure has dropped to zero on the
gauge, open petcock on pump and valve on
water heater outlet and drain remainder of
water out of system and pump.
G. Close Petcock on pump and faucet COLD
water valve.
H. Open faucet HOT water valve which now
allows water in faucet hot water riser to drain
out through heater drain valve.
1. Close faucet hot water and heater drain
valves.
J. Water system should now be drained of water
and can now be prepared for storage or,
shipping.
Note: To prepare unit for storage. Purge the
system with non-toxic antifreeze through the
-water supply hose, pump, and the hot and
cold water faucet valves. After clear water has
been replaced by antifreeze, de-pressurize
system, close faucet valves, and disconnect
water supply hose at cabinet back. This will
"seal" the antifreeze in the system. With the
system filled with antifreeze, the unit can
now be set-up for use at any time without
priming. (Operation No. 3).
8. Preparing Unit For Storage or Shipping.
Reverse of Operation No. 2. Steps "A" through
"G"
General Note:
Should a pressurized water supply of 40 to 60 P.S.I.
be available, this unit may be connected directly to
this water supply by means of the water supply
hose. This will preciude the necessity of having the
pump motor run. The Motor Control Switch must
be "OFF". This will save approximately 8 Amps. in
current consumption and the system will still oper-
ate.
~

Storage Requirements
Recommended Storage Climate Limits
Temperature Limits: 0 Degree Fahrenheit — +130 Degree Fahrenheit
Humidity Limits: Minimum Humidity-5%
Maximum Humidity-95%
Periodic Maintenance Schedule: (While unit is in use)
1. WATER FILTER
2. WATER SUPPLY HOSE
3. WASTE OUTLET HOSE
4. SOFT-FLO NOZZLE ON FAUCET AND
GOOSENECK
5. WATER LEAKS
6. INTERIOR OF CABINET
7. SINK BOWL/TOP
Inspect and clean monthly or sooner, should water flow be
restricted.
Deterioration and/or damage. Monthly inspection - replace or
repair as necessary.
Deterioration and/or damage. Monthly inspection - replace or
repair as necessary.
Remove and clean monthly or sooner should water flow be
restricted.
Check daily: tighten joint fittings and/or replace defective
components as received.
Clean weekly.
Clean as deemed necessary to maintain sanitary conditions.
Long Term Storage and Maintenance Schedule:
(Store within a sheltered area at moderate humidity and temperature levels)
1. WATER SUPPLY HOSE ASSEMBLY
2. WASTE OUTLET HOSE
3. ELECTRICAL UMBILICAL (EXTENSION
4. CASTER WHEELS
5. ELECTRICAL INLET AND WATER QUICK
CONNECTOR
6. INTERNAL ELECTRICAL CORDS AND
WATER PIPING
7. MISSING PARTS AND/OR ACCESSORIES
8. PUMP MOTOR SHAFT
9. MOTOR BEARINGS
10. CABINET - DAMAGE OR RUSTING
Deterioration and/or damage. Yearly inspection - replace or
repair as required.
Deterioration and/or damage. Yearly inspection - replace or
repair as required.
Deterioration and/or damage. Yearly inspection - replace or
repair CORD) as required.
Free wheeling. Yearly inspection. Lightly oil or grease bearings.
Corrosion and/or obstructions. Yearly inspection. Replace or
repair as required.
Deterioration and/or damage. Yearly inspection. Replace
defective components.
Resupply as necessary. See pages 20,21,22 and 23 for Parts/
Accessory List. Yearly inspection.
Rotate manually to prevent seizure at bearings or pump seal.
Yearly inspection.
Permanently lubricated - inspect for "DRY" bearings, after 5
years of storage. Replace bearings or motor.
Yearly inspection - Repair minor damage and/or remove
rust and "Touch Up Paint".
15

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Chart No. 1
Trouble Shooting - Super Power Pack
Tie
R
EE
EATS
一
WARNING:
If
you
do
not
have
experience
using
test
equipment
on
high
voltage
appliances,
have
a
licensed
electri-
cian
perform
all
ELECTRICAL
tests
below:
(a
POSSIBLE CAUSE
SOLUTION )
|
| No Heat —
Indicator Light | Does Not
Come On
1. Check power supply to heater at circuit
breaker. A tripped breaker indicates short cir-
Cuit or undersized breaker.
2. With power ON. check voltage at terminal
block A. Reading should be 208V to 240V be-
tween L1 and L2 terminal
3. ECO (Energy Cut-Out) M may be open cir-
cuit. Check continuity across Cut-Out terminals.
4. Check fuse K on PCB (Printed Circuit Board)
B by inserting a slip of white paper behind fuse
and looking closely for a possible break. Make
sure ‘power is OFF.
5. Check for continuity at reed switch D with
water flowing and power OFF. If there is no
* continuity, bring a magnet close to reed switch
and look for continuity again.
Locate short, or install correct size circuit breaker
if undersized.
Voltage in the 110V range indicates incorrect
wiring at Service Box.
Replace ECO if there is no continuity.
Replace fuse, if blown or broken. If fuse blows
again, replace triac G, located behind PCB.
If in second test you read continuity, flow switch
magnet J is jammed or missing — disconnect
heater and check inlet E. if there is no con-
tinuity, replace PCB B..
Low Temperature 1. Flow rate too high. Check flow by timing fill of
a graduated container. such asa "e gal. milk
container, and comparing to Temp. Rise and
Flow Charts.
2. Temperature control F is in wrong position.
Hottest position is clockwise on most heaters,
but refer to installation instructions to be sure.
If control is in low temp. position, light will be
pulsing regularly.
3. Triac C may be allowing only 110V to ele-
ment terminals G. Check voltage across ter-
minals with power ON and water flowing.
4. Thermistor (temp. sensor) H may be de-
fective. Check for very erratic pulsing.
range. (240V heaters only.)
Reduce flow rate gradually to See if a hotter tem-
perature can be achieved.
Turn temperature control in opposite direction.
Light should be on more of the time, or fully on.
Replace triac assembly if voltage is in the 110V
Replace Thermistor and leads.
Light Stays On
Without Flow
1. Triac G may have failed in the "'on” posi-
tion., Pull fuse K on PCB B, turn power on and
run a small amount of Water through heater.
2. Flow switch magnet J may be stuck if in the
test above, heater cooled down and stayed cool.
3. Element may have failed. Check for continuity
across element terminals G.
20
\f heater heats up again when water flow stops,
triac is stuck on and must be replaced.
Disconnect heater and check water inlet E for
jammed flow switch magnet.
If there is no continuity, replace water contain-
er assembly L. )