Hamilton 950s936 User manual

Hamilton

Installation

Operation

and

Maintenance

Manual

sink

Unit

No.

9505936

Sink

Unit

Number:

9505996

NSN:

6545-01-163-1899

Hamilton

Industries,

Inc.

1316

18th

Street

Two

Rivers,

WI

54241

Code

Number:

26954

Form

Number:

PL-410-3

Issue

Date:

October

1,

1992

Revision:

4

Contents

Introduction

Nomenclature:

System

Familiarization/Features

and

Controls

..............................

Water

Flow

"Block"

Diagram

............

nen

renerne

rn

Electrical

Flow

"Block"

Diagram

ee

Patient:

Safety

and'Other

Precautions

mers

Equipment

Care

Installation

and

Operation

Instructions...

линии

seeren

dere

vsere

Electrical

Supply

Requirements

sise

Πο

ο

νο

Water

Drainage

System

and

Preparation

of

Unit

for

Storage

...........................

Storage

Requirements

Electrical

Schematic

-

Sink

Units:

120/208V,

3

Phase,

60

Hz...

120/240V,

1

Phase,

60

月

Ze

240V;

1

Phase.50

ssascsscsccpsczsnssciacitisssssecdsecerenenencnenseenensseraecngenenrsenneenenntenneess

Pictorial

WiringDiagram...........................

een

有

Troubleshooting

-

Super

Power

Pack.......

ra

Componentidentification-WaterHeater.................................................

Replacement

Parts

List

-

Water

Heater

i

ーー

Service

and

Disassembiy

-WaterHeater/Switches.............................................

Electrical

Schematic

-

Water

Heater

Only

oeeeee

eee

ce

Temperature/Flow

Chart

idee

MO

AAA

PümpMaiménance/TrOUDISSROO

NY...

cn

NE

Service

and

Disassembly

-

Pump

Special

Tool

and

ТезЕ

Едшриейи

.....................

линии

иена,

Parts

List

-

Pump

and

Motor

Assembly

ne

ene

eee

ne

nene

Service

and

Adjustments

-

Pressure

Tank

&

Pressure

Switch

................................

Parts'List

=

Sink

Unit

=-30"

Wide

ο

ου

iran

Parts

List

-

Switch,

Heater,

PUMP

ASSEMDIY

.................

ii

Design

Change

Notice

лесопарка

Consumable/Durable

Item

List...

LE

blender

11

12,

13,

14

12

12,

13,

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

-

31

32

-

33

34

35

Contents

ER

E

O

B

E

EEN

Page

No.

Short

Form

Provisioning

Parts

List

ee

36

1

37

Kit

"Ba"...

38,

39

КИ

"С"

e

40.

41

Quality

Assurance

Inspection

Checklist

....

42,

43

Receiver's

Responsibility

eeoeeeee

ee

Pete

o

tet

eee

né

44,

45

PDG

人

a

46,

47,

48

Illustrations

Nomenclature:

System

Familiarization/Features

and

Controls

Illus.

No.

1

............

8

WaterFlow"Block"DiagramIllus.No.2...............................................

g

Electrical

Flow

"Block"

Diagram

Illus.

No.

3

5

ölen

a

Bose

10

Electrical

Schematic

-

Sink

Units:

120/208V,3

Phase,

60

Hz

Illus.

No.

4

аишиашиниы

16

120/240V,

1

Phase,

60

Hz:

INSLNOS

ito

17

240V,

1

Phase,

50

Hz

IIIus.

No.

6...

nene

eee

nenene

18

Pictorial

Wiring

Diagram

Illus.

No.

7

19

Component

Identification

-

Water

Heater

Illus.No.8.............................................

21

Replacement

Parts

List

-

Water

Heater

Illus.No.9................................................

22

Electric

Schematic

-

WaterheaterOnly

Illus.No.10.........................................

23

Parts

List

-

Pump

and

Motor

Assembly

Illus.No.11...........................................

28

Parts

List

-

Sink

Unit

-

30"

Wide

Illus.

NO.

12

rant

rrrernnne

31

Parts

List

-

Switch,

Heater,

Pump

Assembly

Illus.

No.

18...

32

Charts

Troubleshooting-SuperPowerPack-ChartNo.1..................................

20

Temperature/Flow

Chart

NO

2

せろ

24

We

25

Pump

Maintenance/Troubleshooting-ChartNo.4.............................................

26

introduction

Scrub

sink

unit

for

a

field

hospital

consists

of

a

cabinet

with

removeable

casters,

a

stainless

steel

sink,

soap

dispenser,

pump

to

supply

water

pressure,

pressure

tank

to

provide

uniform

flow

rate

and

a

water

heater

to

provide

adjustable

water

temperature.

Unattached

items

furnished

are

mixing

faucet

with

gooseneck

for

hot

and

cold

water,

hot

and

cold

faucet

handles,

waste

hose

assembly,

water

supply

hose

and

filler

assembly,

and

electrical

inlet

cord.

Additional

items

required

but

not

supplied

are

external

water

supply,

electrical

supply

and

surgical

soap.

Sink

unit

provides

pressurized

cold

and

heated

water

for

use

in

field

medical

facilities.

Provides

sanitary

waste

facilities

within

the

mdeical

facility.

Provides

tempered

water

for

cleansing

of

equipment

and

assistance

in

devel-

opment

of

x-rays.

The

unit

also

provides

surgical

scrub

facilities

with

necessary

sterile

controls,

such

as wrist

control

handles

on

water

mixing

faucet

and

foot

operated

soap

dispenser.

The

cabinet

provides

an

overall

unit

size

of

30-1/8"

wide

x

24"

deep

x

40"

high,

excluding

the

faucet

gooseneck,

which

extends

20"

above

the

sink

top

backsplash.

Cabinet

average

weight

is

260

pounds

with

a

maximum

of

265

pounds.

Four

carrying

handles,

two

recessed

in

each

side,

and

four

support

bars,

one

recessed

above

each

handle

are

used

to

secure

work

counters

950S927

or

950S928

to

the

unit.

The

actuator

for

the

soap

dispenser

is

foot

operated;

the

dispensing

nozzle

is

on

the

unit's

top.

Water

supply

pump

is

powered

by

a

1/3

h.p.

(minimum)

110/220V

50/60

Hz.

motor, and

pressurizes

the

pressure

tank

to

a

preset

upper

limit,

approximately

60

psi

maximum.

When

the

tank

pressure

is

reduced

to

a

preset

lower

limit,

approximately

30

psi

minimum,

the

pump

will

automatically

repressurize

the

tank.

The

upper

and

lower

pressure

limits

are

adjustable.

The

water

heater

is

an

in-line

heater

which

functions

only

when

water

is

flowing

through

the

heater.

It

is

rated

at

4

KW

at

230V

50/60

Hz.

and

will

operate

at

208V,

50/60

Hz,

with

wattage

reduced

accordingly.

Water

temperature

is

adjustable

using

a

rheostat

in

a

solid

state

sircuit.

Maximum

water

temperature

is

150°

F.

The

water

heater

will

operate

on

the

following

power

supplies:

120/208V,

60

Hz,

1

Phase,

3

Wire;

240V,

50

Hz,

1

Phase,

2

Wire.

Recommended

test

equipment

is

as

follows:

Volt

Ohm

Meter,

Continuity

Tester

and

Immersible

Thermometer

(capable

of

measuring

150

degree

F).

Shipping,

Handling

and

Storage:

All

furniture

products

have

directional

arrows

which

indicate

how

the

product

is

to

be

loaded.

Hamilton

loading

personnel

are

instructed

to

follow

the

directional

arrows

when

loading

truck

loads,

containers

or

assisting

"LIL"

common

carriers.

The

exception

to

the

directional

arrows

is

allowed

when

“Topping”

freight

with

lighter

cartons

for

better

utilization

of

the

truckload

space.

Heavier

items

are

floor

loaded

with

lighter

items

loaded

on

top.

Heavy

items

can

be

double

decked

on

the

same

product.

Our

loaders

are

instructed

not

to

load

heavy

items

on

lighter

weight

items.

All

truckloads

must

be

secured

at

the

rear

and

pictures

are

taken

as

a

permanent

record.

The

above

instructions

should

also

apply

to

storage.

Never

place

heavier

items

on

lighter

ones.

Recommended

Storage

Climate

Limits

Are:

Temperature:

0

Degree

Fahrenheit

—

+130

Degree

Fahrenheit

Humidity:

5%

Min.

Humidity

—

95%

Max.

Humidity

Warranty:

All

product

purchased

on

this

contract

are

warranted

to

be

free

of

defect

in

material

and

workmanship

for

a

period

of

one

(1)

year

from

date

of

acceptance

by

the

government.

During

the

warranty

period

Hamilton

Industries

will

repair

or

replace,

at

its

expense,

including

transportation

and

labor,

any

part

or

product

found

to

be

defective.

This

warranty

excludes

any

damage

or

malfunction

due

to

accident,

alteration,

abuse,

negligence,

misuse,

or

repairs

made

by

others.

Nomenclature:

System

Familiarization/Features

and

Controls

Item

No.

Description

Function

1.

Cabinet

body

assembly

with

double

hinged

doors.

To

house

plumbing

and

electrical

components

and

to

support

sink/top

assembly.

2.

3/8"

O.D.

plastic

tubing

"riser",

hot

water.

To

provide

hot

water

from

water

heater

to

faucet.

3.

Stainless

steel

sink/top

assembly.

To

create

a

receptacle

to

collect

water

for

the

clean-

ing

of

hands

and/or

various

washable

items.

4.

Soap

dispenser,

foot

operated.

To

contain

and

dispense

liquid

soap

for

cleansing

hands.

4A

Soap

dispenser,

foot

pump.

Provides

pressure

to

soap

dispenser,

when

stepped

on.

5.

Warning

label,

flammable

or

explosive

atmosphere.

Advises

operator's

caution;

to

prevent

fire

or

explosion.

6.

Hot

and

cold

water

mixing

faucet

with

gooseneck,

To

provide

controlled

flow

of

hot,

cold

or

mixed

6"

wrist

control

handles

and

aerator.

temperature

water

to

sink.

7.

3/8"

O.D.

plastic

tubing

"riser",

cold

water.

To

provide

cold

water

to

faucet.

8.

“Allen”

hex

wrench

from

soap

dispenser.

Used

to

remove

and

re-install

soap

dispenser

“head"

when

filling

with

soap.

9.

Bracket,

caster

storage.

Provides

for

storage

of

casters

when

they

are

not

utilized

for

moving

cabinet.

10.

1-1/2"

O.D.

plastic

tubing

waste

water

trap

and

To

collect

waste

water

from

sink

and

direct

to

sink

outlet

"basket".

outside

of

cabinet.

11.

Water

tank,

captive

air.

Provides

small

reservoir

of

water

at a

fixed

pressure.

12.

Shallow

well

pump

and

motor

assembly.

Provides

the

means

by

which

water

is

moved

from

the

source

to

the

faucet.

13.

Petcock

with

vinyl

tubing

on

outlet.

Provides

a

means

of

draining

pump

assembly

of

water prior

to

storing

unit

in

freezing

climate.

14.

Plate,

switch

functions

information.

Identifies

and

describes

the

functions

of

the

motor

control

switches.

15.

Electric

wire

assembly

to

power

source.

Provides

electric

power

from

outside

source

to

water

heater.

16.

Plastic

tubing

assembly,

cemented

together

and

Provides

cold

water

from

outside

source

to

pump

with

two

unions.

inlet.

17.

Combination

strainer

and

stopper

in

drain

opening,

©

To

prevent

large

objects

from

going

down

the

drain

removeable.

or

to

"plug"

opening

for

filling

sink.

18.

Valve,

one-way

check.

Prevents

back

flow

of

incoming

water

when

pump

is

not

running.

19.

Indicator

light,

water

heater.

When

light

is

illuminated,

this

indicates

heater

is

functioning

(is

"on").

20.

Pressure

operated

switch,

pump

system.

Controls

running

of

pump

motor

relative

to

increase

or

drop

in

system

pressure

within

certain

limits.

6

Item

No.

Description

Én

Function

21.

Valve,

cold

water

flow

control.

Controls

cold

water

flow

to

water

heater

(alternate

“temperature

rise"

control).

22.

Rheostat,

heater

temperature

control.

Provides

adjustment

to

control

heater

output

temperature.

23.

Cord

set,

3-wire

electric.

To

provide

electric

power

to

pressure

switch

from

outside

source.

24.

3/8"

O.D.

plastic

tubing.

To

provide

cold

water

from

flow

control

valve

to

water

heater.

25.

Cord

set,

6-wire

electric.

Provides

for

remote

switching

of

motor

windings

to

match

power

source.

26.

Plastic

valve

with

3/8"

O.D.

plastic

outlet

tube.

|

Provides

means

of

draining

hot

water

system

of

water

prior

to

storing

unit

in

freezing

climate.

27.

Pressure

gauge,

0

to

100

Ibs.

Indicates

water

system

pressure.

28.

Cord

set,

3-wire

electric.

Provides

electric

power

from

pressure

switch

to

pump

motor

on/off

switch.

29.

Plastic

valve,

3/4"

ball

type.

Provides

convenient

means

for

priming

pump

with

water.

30.

Switch,

DPST

on/on

electrical.

Provides

means

of

matching

pump

motor

windings

to

outside

electrical

source.

31.

Switch,

DPST

on/off

electrical.

Provides

on/off

control

of

pump

motor

only.

32.

Water

heater,

flow-thru

instantaneous.

Provides

heated

water

to

mixing

faucet.

33.

Manual,

in

pocket

on

door.

Provides

installation/operating

instructions,

parts

lists,

etc.

34.

Skid

(2)

plastic.

Allows

ease

in

sliding

unit

on

floor

and

isolates

cabinet

:

bottom

from

floor.

35.

Caster,

swivel

(4)

with

4"

diameter

wheel.

Provides

ease

of

movement

when

high

mobility

is

required.

36.

Socket,

caster.

Locates

and

retains

caster.

(Casters

are

removeable).

37.

Handle,

drop

type

lift

(90°

upswing).

Provides

means

by

which

cabinet

can

be

lifted

and

carried.

38.

Bar,

fixed

support.

To

be

used

for

hanging

desk

shelf

or

shelf

hanging

brack

ets.

(9505927,

9505928

or

9505929)

39.

Label,

electrical

supply

requirements.

Lists

the

electric

power

source

systems

that

may

be

con-

nected

to

the

cabinet.

40.

Fitting,

guick-connect

water

inlet.

Provides

convenient

method

for

connecting

Water

suppiy

source

to

cabinet.

41.

Electric

inlet,

4-wire

twist-lock

grounding.

Provides

convenient

method

for

connecting

electric

supply

source

to

cabinet.

42.

Wrench,

water

heater,

internal

hex

fittings.

Use

to

prevent

rotation

of

tank

connected

inlet

&

outlet

water

’

Accessories:

Umbilical

(Not

Illustrated)

47.

48.

49.

Cord

set,

4-wire

with

plug

and

twist-lock

connector.

See

Page

21.

Hose,

waste

outlet.

See

Page

21.

Hose

and

filter

assembly,

quick-connect

water

supply.

See

Page

21.

--ᾱ

tubes

when

servicing

external

connections.

Use

to

provide

electric

power

from

source

to

cabinet.

Connects

cabinet

waste

outlet

to

external

waste

dispersal

facility.

Use

to

connect

outside

water

source

to

cabinet

piping.

M

Illus.

No.

1

System

Familiarization/Features

and

Controls

Illustration

30

12

Aa

|

一

VR

? |

125

350

\

|

E

=

nA

mai

|

I

i

|

ГИ

=

TAN.

—

|

二

|

一

/

©

|

LA

®

/

Closure

Plugs

tor

Water

and

Electric

Inlets

=

CHE

し

30

00

REAR

VIEW

SECTION

A-A

END

VIEW

NOTE:

Routing

of

Electrical

Wiring

is

not

shown

on

this

drawing

in

order

to

avoid

more

contusion

FRONT

VIEW

(Doors

Not

Shown)

Electrical

Wiring

Schematics,

120/208

V

3

PH

60 Hz

-

See

page

7

120/230

V

1

PH

60

Hz

-

See

page

8

240

V

1

PH

50

Hz

-

See

page

9

Pictorial

Wiring

Diagram

with

Instructions

See

page

10

Illus.

No.

2

Water

Flow

"Block"

Diagram

HW

&

CW

MIXING

FAUCET

HW

cw

二

一

==

ANGLE

"STOP"

VALVE

(FLOW

CONTROL

ELECTRIC

HW

cw

VALVE)

WATER

HEATER

"AQUAGENIE"

N

CW

WATER

CW

IN

а

U

PRESSURE

+

MAINTAINING

O

VALVE

COMPRESSION

cw

ÓN

PRESSURE

TANK

RING

8

NUT

4

NÜ

CONNECTOR

(2)

STRAIGHT

(|

-

|

CW

"STOP"

VALVE

(WATER

HEATER

DRAIN

VALVE)

、

ANGLE

PETCOCK

Лол

(РУМР

DRAIN

VALVE)

MOTOR

Sin

PUMP

BODY

UNIONS

(2)

li

L

ST

CW

/

TTT

OR]

m

y

>

QUICK-

BALL

CHECK

VALVE

CONNECT

WATER

SUPPLY

COUPLING

FILTER

HOSE

Illus.

No.

3

Electrical

Fiow

"Block"

Diagram

NO.

10

AWG

4

WIRE

ELECTRIC

SUPPLY

CORD

SET

EXTERNAL

POWER

SOURCE:

30

AMP

4

WIRE

GROUNDING

120/208

VOLTS

60

HZ

3

PH,

TWIST

LOCK

CONNECTOR

115/230

VOLTS

50/60

HZ

1

PH

OR

240

VOLTS

50

HZ

1

PH

AC

208,

230

OR

30

AMP

4

WIRE

GROUNDING

|

№

240

VOLTS

INPUT

TWIST

LOCK

INLET

S

κ

3410

AWG

WIRES

|>

===

(IN

SLEEVE)

|

X

/

TL

Lon

rE

ビバ

PE

L___

ELECTRICAL

TE

A

Cr

|

WATER

|

EJ

HEATER

10

AMP

re

cIRcur

|

上

一

240

VOLTS

RES

|

CABINET

BACK

PANEL

&

INLET

ENCLOSURE

一

No.16AwG

3

WIRE

CORD

SET

115,

120

OR

240

VOLT

SUPPLY

LINE

PRESSURE

CONTROLLED

PUMP

MOTOR

SWITCH

—

No.

16

AWG

3

WIRE

CORD

SET

Mera

iel.

NO.

16

AWG

6

WIRE

CORD

SET

MOTOR

WINDING

Г

a

TO

INPUT

VOLTAGE.

|

Γ

LS

MATCHING

SWITCH,

| 「

7

ON/ON

DPST

|

| |

MANUAL

DPST

|

ON/OFF

PUMP

MOTOR

SWITCH

|

ノー

Yİ

一

ー

PUMP

MOTOR

MOISTURE

PROOF

DOUBLE

SWITCH

BOX

&

COVER

10

Hamilton 950S936 User manual

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