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Hamilton 950S936 User manual

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Hamilton
Installation
Operation
and
Maintenance
Manual
sink
Unit
No.
9505936
Sink
Unit
Number:
9505996
NSN:
6545-01-163-1899
Hamilton
Industries,
Inc.
1316
18th
Street
Two
Rivers,
WI
54241
Code
Number:
26954
Form
Number:
PL-410-3
Issue
Date:
October
1,
1992
Revision:
4
Contents
Introduction
Nomenclature:
System
Familiarization/Features
and
Controls
..............................
Water
Flow
"Block"
Diagram
............
nen
renerne
rn
rn
Electrical
Flow
"Block"
Diagram
ee
Patient:
Safety
and'Other
Precautions
mers
Equipment
Care
Installation
and
Operation
Instructions...
линии
seeren
dere
vsere
Electrical
Supply
Requirements
sise
Πο
ο
ο
ο
ο
ο
νο
Water
Drainage
System
and
Preparation
of
Unit
for
Storage
...........................
Storage
Requirements
Electrical
Schematic
-
Sink
Units:
120/208V,
3
Phase,
60
Hz...
120/240V,
1
Phase,
60
月
Ze
240V;
1
Phase.50
ssascsscsccpsczsnssciacitisssssecdsecerenenencnenseenensseraecngenenrsenneenenntenneess
Pictorial
WiringDiagram...........................
een
有
Troubleshooting
-
Super
Power
Pack.......
ra
Componentidentification-WaterHeater.................................................
Replacement
Parts
List
-
Water
Heater
i
ーー
Service
and
Disassembiy
-WaterHeater/Switches.............................................
Electrical
Schematic
-
Water
Heater
Only
oeeeee
eee
ce
Temperature/Flow
Chart
idee
MO
AAA
PümpMaiménance/TrOUDISSROO
NY...
cn
NE
Service
and
Disassembly
-
Pump
Special
Tool
and
ТезЕ
Едшриейи
.....................
линии
иена,
Parts
List
-
Pump
and
Motor
Assembly
ne
ene
eee
ne
nene
Service
and
Adjustments
-
Pressure
Tank
&
Pressure
Switch
................................
Parts'List
=
Sink
Unit
=-30"
Wide
ο
ου
iran
Parts
List
-
Switch,
Heater,
PUMP
ASSEMDIY
.................
ii
Design
Change
Notice
лесопарка
Consumable/Durable
Item
List...
LE
blender
11
12,
13,
14
12
12,
13,
14
14
15
16
17
18
19
20
21
22
23
23
24
25
26
27
27
28
29
30
-
31
32
-
33
34
35
Contents
ER
E
O
B
E
EEN
Page
No.
Short
Form
Provisioning
Parts
List
ee
36
1
37
Kit
"Ba"...
38,
39
КИ
"С"
e
40.
41
Quality
Assurance
Inspection
Checklist
....
42,
43
Receiver's
Responsibility
eeoeeeee
ee
Pete
o
tet
eee
né
44,
45
PDG
人
a
46,
47,
48
Illustrations
Nomenclature:
System
Familiarization/Features
and
Controls
Illus.
No.
1
............
8
WaterFlow"Block"DiagramIllus.No.2...............................................
g
Electrical
Flow
"Block"
Diagram
Illus.
No.
3
5
ölen
a
Bose
10
Electrical
Schematic
-
Sink
Units:
120/208V,3
Phase,
60
Hz
Illus.
No.
4
аишиашиниы
16
120/240V,
1
Phase,
60
Hz:
INSLNOS
ito
17
240V,
1
Phase,
50
Hz
IIIus.
No.
6...
nene
eee
nenene
18
Pictorial
Wiring
Diagram
Illus.
No.
7
19
Component
Identification
-
Water
Heater
Illus.No.8.............................................
21
Replacement
Parts
List
-
Water
Heater
Illus.No.9................................................
22
Electric
Schematic
-
WaterheaterOnly
Illus.No.10.........................................
23
Parts
List
-
Pump
and
Motor
Assembly
Illus.No.11...........................................
28
Parts
List
-
Sink
Unit
-
30"
Wide
Illus.
NO.
12
rant
rrrernnne
31
Parts
List
-
Switch,
Heater,
Pump
Assembly
Illus.
No.
18...
32
Charts
Troubleshooting-SuperPowerPack-ChartNo.1..................................
20
Temperature/Flow
Chart
NO
2
せろ
24
We
25
Pump
Maintenance/Troubleshooting-ChartNo.4.............................................
26
introduction
Scrub
sink
unit
for
a
field
hospital
consists
of
a
cabinet
with
removeable
casters,
a
stainless
steel
sink,
soap
dispenser,
pump
to
supply
water
pressure,
pressure
tank
to
provide
uniform
flow
rate
and
a
water
heater
to
provide
adjustable
water
temperature.
Unattached
items
furnished
are
mixing
faucet
with
gooseneck
for
hot
and
cold
water,
hot
and
cold
faucet
handles,
waste
hose
assembly,
water
supply
hose
and
filler
assembly,
and
electrical
inlet
cord.
Additional
items
required
but
not
supplied
are
external
water
supply,
electrical
supply
and
surgical
soap.
Sink
unit
provides
pressurized
cold
and
heated
water
for
use
in
field
medical
facilities.
Provides
sanitary
waste
facilities
within
the
mdeical
facility.
Provides
tempered
water
for
cleansing
of
equipment
and
assistance
in
devel-
opment
of
x-rays.
The
unit
also
provides
surgical
scrub
facilities
with
necessary
sterile
controls,
such
as wrist
control
handles
on
water
mixing
faucet
and
foot
operated
soap
dispenser.
The
cabinet
provides
an
overall
unit
size
of
30-1/8"
wide
x
24"
deep
x
40"
high,
excluding
the
faucet
gooseneck,
which
extends
20"
above
the
sink
top
backsplash.
Cabinet
average
weight
is
260
pounds
with
a
maximum
of
265
pounds.
Four
carrying
handles,
two
recessed
in
each
side,
and
four
support
bars,
one
recessed
above
each
handle
are
used
to
secure
work
counters
950S927
or
950S928
to
the
unit.
The
actuator
for
the
soap
dispenser
is
foot
operated;
the
dispensing
nozzle
is
on
the
unit's
top.
Water
supply
pump
is
powered
by
a
1/3
h.p.
(minimum)
110/220V
50/60
Hz.
motor, and
pressurizes
the
pressure
tank
to
a
preset
upper
limit,
approximately
60
psi
maximum.
When
the
tank
pressure
is
reduced
to
a
preset
lower
limit,
approximately
30
psi
minimum,
the
pump
will
automatically
repressurize
the
tank.
The
upper
and
lower
pressure
limits
are
adjustable.
The
water
heater
is
an
in-line
heater
which
functions
only
when
water
is
flowing
through
the
heater.
It
is
rated
at
4
KW
at
230V
50/60
Hz.
and
will
operate
at
208V,
50/60
Hz,
with
wattage
reduced
accordingly.
Water
temperature
is
adjustable
using
a
rheostat
in
a
solid
state
sircuit.
Maximum
water
temperature
is
150°
F.
The
water
heater
will
operate
on
the
following
power
supplies:
120/208V,
60
Hz,
1
Phase,
3
Wire;
240V,
50
Hz,
1
Phase,
2
Wire.
Recommended
test
equipment
is
as
follows:
Volt
Ohm
Meter,
Continuity
Tester
and
Immersible
Thermometer
(capable
of
measuring
150
degree
F).
Shipping,
Handling
and
Storage:
All
furniture
products
have
directional
arrows
which
indicate
how
the
product
is
to
be
loaded.
Hamilton
loading
personnel
are
instructed
to
follow
the
directional
arrows
when
loading
truck
loads,
containers
or
assisting
"LIL"
common
carriers.
The
exception
to
the
directional
arrows
is
allowed
when
“Topping”
freight
with
lighter
cartons
for
better
utilization
of
the
truckload
space.
Heavier
items
are
floor
loaded
with
lighter
items
loaded
on
top.
Heavy
items
can
be
double
decked
on
the
same
product.
Our
loaders
are
instructed
not
to
load
heavy
items
on
lighter
weight
items.
All
truckloads
must
be
secured
at
the
rear
and
pictures
are
taken
as
a
permanent
record.
The
above
instructions
should
also
apply
to
storage.
Never
place
heavier
items
on
lighter
ones.
Recommended
Storage
Climate
Limits
Are:
Temperature:
0
Degree
Fahrenheit
—
+130
Degree
Fahrenheit
Humidity:
5%
Min.
Humidity
—
95%
Max.
Humidity
Warranty:
All
product
purchased
on
this
contract
are
warranted
to
be
free
of
defect
in
material
and
workmanship
for
a
period
of
one
(1)
year
from
date
of
acceptance
by
the
government.
During
the
warranty
period
Hamilton
Industries
will
repair
or
replace,
at
its
expense,
including
transportation
and
labor,
any
part
or
product
found
to
be
defective.
This
warranty
excludes
any
damage
or
malfunction
due
to
accident,
alteration,
abuse,
negligence,
misuse,
or
repairs
made
by
others.
Nomenclature:
System
Familiarization/Features
and
Controls
Item
No.
Description
Function
1.
Cabinet
body
assembly
with
double
hinged
doors.
To
house
plumbing
and
electrical
components
and
to
support
sink/top
assembly.
2.
3/8"
O.D.
plastic
tubing
"riser",
hot
water.
To
provide
hot
water
from
water
heater
to
faucet.
3.
Stainless
steel
sink/top
assembly.
To
create
a
receptacle
to
collect
water
for
the
clean-
ing
of
hands
and/or
various
washable
items.
4.
Soap
dispenser,
foot
operated.
To
contain
and
dispense
liquid
soap
for
cleansing
hands.
4A
Soap
dispenser,
foot
pump.
Provides
pressure
to
soap
dispenser,
when
stepped
on.
5.
Warning
label,
flammable
or
explosive
atmosphere.
Advises
operator's
caution;
to
prevent
fire
or
explosion.
6.
Hot
and
cold
water
mixing
faucet
with
gooseneck,
To
provide
controlled
flow
of
hot,
cold
or
mixed
6"
wrist
control
handles
and
aerator.
temperature
water
to
sink.
7.
3/8"
O.D.
plastic
tubing
"riser",
cold
water.
To
provide
cold
water
to
faucet.
8.
“Allen”
hex
wrench
from
soap
dispenser.
Used
to
remove
and
re-install
soap
dispenser
“head"
when
filling
with
soap.
9.
Bracket,
caster
storage.
Provides
for
storage
of
casters
when
they
are
not
utilized
for
moving
cabinet.
10.
1-1/2"
O.D.
plastic
tubing
waste
water
trap
and
To
collect
waste
water
from
sink
and
direct
to
sink
outlet
"basket".
outside
of
cabinet.
11.
Water
tank,
captive
air.
Provides
small
reservoir
of
water
at a
fixed
pressure.
12.
Shallow
well
pump
and
motor
assembly.
Provides
the
means
by
which
water
is
moved
from
the
source
to
the
faucet.
13.
Petcock
with
vinyl
tubing
on
outlet.
Provides
a
means
of
draining
pump
assembly
of
water prior
to
storing
unit
in
freezing
climate.
14.
Plate,
switch
functions
information.
Identifies
and
describes
the
functions
of
the
motor
control
switches.
15.
Electric
wire
assembly
to
power
source.
Provides
electric
power
from
outside
source
to
water
heater.
16.
Plastic
tubing
assembly,
cemented
together
and
Provides
cold
water
from
outside
source
to
pump
with
two
unions.
inlet.
17.
Combination
strainer
and
stopper
in
drain
opening,
©
To
prevent
large
objects
from
going
down
the
drain
removeable.
or
to
"plug"
opening
for
filling
sink.
18.
Valve,
one-way
check.
Prevents
back
flow
of
incoming
water
when
pump
is
not
running.
19.
Indicator
light,
water
heater.
When
light
is
illuminated,
this
indicates
heater
is
functioning
(is
"on").
20.
Pressure
operated
switch,
pump
system.
Controls
running
of
pump
motor
relative
to
increase
or
drop
in
system
pressure
within
certain
limits.
6
Item
No.
Description
Én
Function
21.
Valve,
cold
water
flow
control.
Controls
cold
water
flow
to
water
heater
(alternate
“temperature
rise"
control).
22.
Rheostat,
heater
temperature
control.
Provides
adjustment
to
control
heater
output
temperature.
23.
Cord
set,
3-wire
electric.
To
provide
electric
power
to
pressure
switch
from
outside
source.
24.
3/8"
O.D.
plastic
tubing.
To
provide
cold
water
from
flow
control
valve
to
water
heater.
25.
Cord
set,
6-wire
electric.
Provides
for
remote
switching
of
motor
windings
to
match
power
source.
26.
Plastic
valve
with
3/8"
O.D.
plastic
outlet
tube.
|
Provides
means
of
draining
hot
water
system
of
water
prior
to
storing
unit
in
freezing
climate.
27.
Pressure
gauge,
0
to
100
Ibs.
Indicates
water
system
pressure.
28.
Cord
set,
3-wire
electric.
Provides
electric
power
from
pressure
switch
to
pump
motor
on/off
switch.
29.
Plastic
valve,
3/4"
ball
type.
Provides
convenient
means
for
priming
pump
with
water.
30.
Switch,
DPST
on/on
electrical.
Provides
means
of
matching
pump
motor
windings
to
outside
electrical
source.
31.
Switch,
DPST
on/off
electrical.
Provides
on/off
control
of
pump
motor
only.
32.
Water
heater,
flow-thru
instantaneous.
Provides
heated
water
to
mixing
faucet.
33.
Manual,
in
pocket
on
door.
Provides
installation/operating
instructions,
parts
lists,
etc.
34.
Skid
(2)
plastic.
Allows
ease
in
sliding
unit
on
floor
and
isolates
cabinet
:
bottom
from
floor.
35.
Caster,
swivel
(4)
with
4"
diameter
wheel.
Provides
ease
of
movement
when
high
mobility
is
required.
36.
Socket,
caster.
Locates
and
retains
caster.
(Casters
are
removeable).
37.
Handle,
drop
type
lift
(90°
upswing).
Provides
means
by
which
cabinet
can
be
lifted
and
carried.
38.
Bar,
fixed
support.
To
be
used
for
hanging
desk
shelf
or
shelf
hanging
brack
ets.
(9505927,
9505928
or
9505929)
39.
Label,
electrical
supply
requirements.
Lists
the
electric
power
source
systems
that
may
be
con-
nected
to
the
cabinet.
40.
Fitting,
guick-connect
water
inlet.
Provides
convenient
method
for
connecting
Water
suppiy
source
to
cabinet.
41.
Electric
inlet,
4-wire
twist-lock
grounding.
Provides
convenient
method
for
connecting
electric
supply
source
to
cabinet.
42.
Wrench,
water
heater,
internal
hex
fittings.
Use
to
prevent
rotation
of
tank
connected
inlet
&
outlet
water
’
Accessories:
Umbilical
(Not
Illustrated)
47.
48.
49.
Cord
set,
4-wire
with
plug
and
twist-lock
connector.
See
Page
21.
Hose,
waste
outlet.
See
Page
21.
Hose
and
filter
assembly,
quick-connect
water
supply.
See
Page
21.
--ᾱ
tubes
when
servicing
external
connections.
Use
to
provide
electric
power
from
source
to
cabinet.
Connects
cabinet
waste
outlet
to
external
waste
dispersal
facility.
Use
to
connect
outside
water
source
to
cabinet
piping.
M
Illus.
No.
1
System
Familiarization/Features
and
Controls
Illustration
30
12
Aa
|
|
|
一
VR
? |
125
350
\
|
E
=
nA
mai
|
I
i
|
ГИ
=
TAN.
—
|
|
二
|
一
/
©
©
|
LA
®
®
/
Closure
Plugs
tor
Water
and
Electric
Inlets
=
CHE
し
30
00
REAR
VIEW
SECTION
A-A
END
VIEW
NOTE:
Routing
of
Electrical
Wiring
is
not
shown
on
this
drawing
in
order
to
avoid
more
contusion
FRONT
VIEW
(Doors
Not
Shown)
Electrical
Wiring
Schematics,
120/208
V
3
PH
60 Hz
-
See
page
7
120/230
V
1
PH
60
Hz
-
See
page
8
240
V
1
PH
50
Hz
-
See
page
9
Pictorial
Wiring
Diagram
with
Instructions
See
page
10
Illus.
No.
2
Water
Flow
"Block"
Diagram
HW
&
CW
MIXING
FAUCET
HW
cw
二
一
==
ANGLE
"STOP"
VALVE
(FLOW
CONTROL
ELECTRIC
HW
cw
VALVE)
WATER
HEATER
"AQUAGENIE"
N
CW
WATER
CW
IN
а
U
PRESSURE
+
MAINTAINING
O
VALVE
COMPRESSION
cw
ÓN
PRESSURE
TANK
RING
8
NUT
4
NÜ
CONNECTOR
(2)
STRAIGHT
(|
-
|
CW
"STOP"
VALVE
(WATER
HEATER
DRAIN
VALVE)
、
ANGLE
PETCOCK
Лол
(РУМР
DRAIN
VALVE)
MOTOR
Sin
PUMP
BODY
UNIONS
(2)
li
L
ST
CW
/
TTT
OR]
m
y
>
QUICK-
BALL
CHECK
VALVE
CONNECT
WATER
SUPPLY
COUPLING
FILTER
HOSE
Illus.
No.
3
Electrical
Fiow
"Block"
Diagram
NO.
10
AWG
4
WIRE
ELECTRIC
SUPPLY
CORD
SET
EXTERNAL
POWER
SOURCE:
30
AMP
4
WIRE
GROUNDING
120/208
VOLTS
60
HZ
3
PH,
TWIST
LOCK
CONNECTOR
115/230
VOLTS
50/60
HZ
1
PH
OR
240
VOLTS
50
HZ
1
PH
AC
208,
230
OR
30
AMP
4
WIRE
GROUNDING
|
№
240
VOLTS
INPUT
TWIST
LOCK
INLET
S
κ
3410
AWG
WIRES
|>
===
(IN
SLEEVE)
|
X
/
TL
Lon
rE
ビバ
PE
L___
ELECTRICAL
TE
A
Cr
|
WATER
|
EJ
HEATER
10
AMP
re
cIRcur
|
上
一
一
一
240
VOLTS
RES
|
CABINET
BACK
PANEL
&
INLET
ENCLOSURE
一
一
一
No.16AwG
3
WIRE
CORD
SET
115,
120
OR
240
VOLT
SUPPLY
LINE
PRESSURE
CONTROLLED
PUMP
MOTOR
SWITCH
—
No.
16
AWG
3
WIRE
CORD
SET
Mera
iel.
NO.
16
AWG
6
WIRE
CORD
SET
MOTOR
WINDING
Г
a
TO
INPUT
VOLTAGE.
|
Γ
LS
MATCHING
SWITCH,
| 「
7
ON/ON
DPST
|
|
| |
MANUAL
DPST
|
|
ON/OFF
PUMP
MOTOR
SWITCH
|
|
ノー
Yİ
一
ー
PUMP
MOTOR
MOISTURE
PROOF
DOUBLE
SWITCH
BOX
&
COVER
10