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Harbor Freight Tools Central Machinery 93762 Assembly instructions

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Page 2 For technical questions, please call 1-888-866-5797. Item 93762
SAFETY OPERATION MAINTENANCESETUP
Table of Contents
Safety ......................................................... 3
Specifications ............................................. 7
Setup .......................................................... 8
Operation................................................... 13
Maintenance.............................................. 20
Parts List and Diagram.............................. 25
Warranty .................................................... 28
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
Page 3For technical questions, please call 1-888-866-5797.Item 93762
SAFETYOPERATIONMAINTENANCE SETUP
IMPORTANT SAFETY INFORMATION
General Tool Safety Warnings
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning it on.
3. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet locations,
or expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AWAY. All visitors should
be kept safe distance from work area.
6. MAKE WORKSHOP KID PROOF with padlocks,
master switches, or by removing starter keys.
7. DON’T FORCE TOOL. It will do the job better
and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or attachment
to do a job for which it was not designed.
Table A: RECOMMENDED MINIMUM WIRE GAUGE
FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
EXTENSION CORD
LENGTH
25′ 50′ 100′ 150′
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use.
9. USE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition.
When using an extension cord, be sure to use
one heavy enough to carry the current your
product will draw. An undersized cord will
cause a drop in line voltage resulting in loss
of power and overheating. Table A shows the
correct size to use depending on cord length
and nameplate ampere rating. If in doubt, use
the next heavier gauge. The smaller the
gauge number, the heavier the cord.
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets,
or other jewelry which may get caught in moving
parts. Nonslip footwear is recommended.
Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also use
face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using
your hand and it frees both hands to operate tool.
13. DON’T OVERREACH.
Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for
lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing;
when changing accessories, such as
blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in
off position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended
accessories. The use of improper accessories
may cause risk of injury to persons.
18. NEVER STAND ON TOOL.
Serious injury could occur if the tool is tipped or
if the cutting tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use
of the tool, a guard or other part that is damaged
should be carefully checked to determine that
it will operate properly and perform its intended
function – check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting, and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.
20. DIRECTION OF FEED.
Feed work into a blade or cutter against the
direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool
until it comes to a complete stop.
Page 4 For technical questions, please call 1-888-866-5797. Item 93762
SAFETY OPERATION MAINTENANCESETUP
Grounding Instructions
TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT
GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS:
110-120 VAC Grounded Tools: Tools with Three Prong Plugs
1. In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric shock.
This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding
plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
2. Do not modify the plug provided – if it will
not fit the outlet, have the proper outlet
installed by a qualified electrician.
3. Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
The conductor with insulation having an outer
surface that is green with or without yellow
stripes is the equipment-grounding conductor.
If repair or replacement of the electric cord or
plug is necessary, do not connect the equipment-
grounding conductor to a live terminal.
4. Check with a qualified electrician or service
personnel if the grounding instructions are
not completely understood, or if in doubt as
to whether the tool is properly grounded.
5. Use only 3-wire extension cords that
have 3-prong grounding plugs and 3-pole
receptacles that accept the tool’s plug.
6. Repair or replace damaged or
worn cord immediately.
Grounding
Pin
125 VAC 3-Prong Plug and Outlet
(for up to 125 VAC and up to 15 A)
7. This tool is intended for use on a circuit that has
an outlet that looks like the one illustrated above in
125 VAC 3-Prong Plug and Outlet. The tool has
a grounding plug that looks like the plug illustrated
above in 125 VAC 3-Prong Plug and Outlet.
8. The outlet must be properly installed and grounded
in accordance with all codes and ordinances.
9. Do not use an adapter to connect
this tool to a different outlet.
Band Saw Safety Warnings
For Your Own Safety Read Instruction
Manual Before Operating Saw
1. Wear eye protection.
2. Do not remove jammed cutoff pieces
until blade has stopped.
3. Maintain proper adjustment of blade tension,
blade guides, and blade guide bearings.
4. Adjust upper guide to just clear workpiece.
5. Hold workpiece firmly against table.
6. Use special care when unpacking or
replacing Band Saw blade. Blade can be
under tension and may suddenly uncoil.
Wear ANSI-approved safety glasses under a
full face shield and heavy-duty work gloves.
7. Keep hands away from cutting area and Saw Blade.
8. DO NOT OPERATE WITH ANY GUARD
DISABLED, DAMAGED, OR REMOVED. Moving
guards must move freely and close instantly.
9. Properly adjust the upper blade guide, blade
tension and blade guide bearing before each
use to reduce the risk of injury. See Operating
Instructions for explanation of needed adjustments.
10. Never leave the Band Saw unattended when it is
plugged into an electrical outlet. Turn off the tool,
and unplug it from its electrical outlet before leaving.
11. Make sure the Band Saw is located on a flat,
level, sturdy surface capable of supporting
the weight of the Saw and workpieces.
Always “chock” the Wheels to prevent the
Band Saw from accidentally moving.
Page 5For technical questions, please call 1-888-866-5797.Item 93762
SAFETYOPERATIONMAINTENANCE SETUP
12. Before using the Band Saw, check to
make sure the Saw Blade is properly
mounted and is not cracked or bent.
13. Never attempt to cut more than
one workpiece at a time.
14. Never attempt to cut freehand. Make sure the
workpiece to be cut is pressed firmly against
the Table and/or secured in the Vise.
15. When cutting a large workpiece, make sure
its entire length is properly supported. If
necessary, use a roller stand (not included).
16. Do not lean on the Band Saw when
the tool is in its upright position.
17. When moving the Band Saw, always have its
Head lowered to its horizontal position and the
Locking Pin (116) inserted in the Pivot (121).
18. Allow the Saw Blade to rotate to full speed
before feeding a workpiece into the Blade.
When turning off the Band Saw, allow the Saw
Blade to spin down and stop on its own. Do
not press against the Saw Blade to stop it.
19. Wear heavy-duty work gloves when
changing the Saw Blade.
20. Turn off the Band Saw and allow the Saw
Blade to completely stop if the Saw Blade is
to be backed out of an uncompleted cut.
21. Use indoors only.
22. If the teeth of the Saw Blade are so far apart that
they straddle the workpiece, severe damage to
the workpiece and/or Saw Blade will result.
23. The use of accessories or attachments not
recommended by the manufacturer may
result in a risk of injury to persons.
24. When servicing use only identical replacement parts.
25. Only use safety equipment that has been approved
by an appropriate standards agency. Unapproved
safety equipment may not provide adequate
protection. Eye protection must be ANSI-approved
and breathing protection must be NIOSH-approved
for the specific hazards in the work area.
26. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
27. Industrial applications must follow OSHA guidelines.
28. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
29. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
30. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure. In
addition, people with pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked on.
• Properly maintain and inspect to avoid electrical
shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Interrupter
(GFCI) should also be implemented – it
prevents sustained electrical shock.
31. WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities, contains chemicals known to the State
of California to cause cancer and birth defects or
other reproductive harm. Some examples of these
chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or other
masonry products
• Arsenic and chromium from chemically
treated lumber
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)
32. WARNING: The cord of this product contains
lead, a chemical known to the State of California
to cause cancer, and birth defects or other
reproductive harm. Wash hands after handling.
(California Health & Safety Code § 25249.5, et seq.)
33. The warnings, precautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions and situations that may occur.
It must be understood by the operator that
common sense and caution are factors
which cannot be built into this product,
but must be supplied by the operator.
Page 6 For technical questions, please call 1-888-866-5797. Item 93762
SAFETY OPERATION MAINTENANCESETUP
Vibration Safety
This tool vibrates during use. Repeated or
long-term exposure to vibration may cause
temporary or permanent physical injury,
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a
doctor and then have regular medical check-ups
to ensure medical problems are not being caused
or worsened from use. Pregnant women or
people who have impaired blood circulation to
the hand, past hand injuries, nervous system
disorders, diabetes, or Raynaud’s Disease should
not use this tool. If you feel any medical or
physical symptoms related to vibration (such as
tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
3. Use tools with the lowest vibration when there
is a choice between different processes.
4. Include vibration-free periods each day of work.
5. Grip workpiece as lightly as possible (while still
keeping safe control of it). Let the tool do the work.
6. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.
SAVE THESE INSTRUCTIONS.
Page 7For technical questions, please call 1-888-866-5797.Item 93762
SAFETYOPERATIONMAINTENANCE SETUP
Specifications
Electrical Rating 120VAC / 60Hz / 6.4A
Motor No Load Speed 1700 RPM
Blade Speeds 80 FPM / 120 FPM / 200 FPM
Cutting Capacity 4-1/2" Round Stock
4" x 6" Rectangular Stock
Throat Depth 4-1/2"
Angle Cutting Capacity 0° - 55° (Left) Miter Plate on
Horizontal Cutting Bed
Horizontal Bed 11-1/2" L x 7-1/2" W x 23-1/2" H
Vertical Bed 9-5/8" L x 9-1/2" W x 33-1/2" H
V-Belt Type 0-508
Blade Size 64-1/2" L x 1/2" W x
0.025″ Thick / 14 TPI
4005911
Page 8 For technical questions, please call 1-888-866-5797. Item 93762
SAFETY OPERATION MAINTENANCESETUP
Setup - Before Use:
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.
NOTE: For additional information regarding the parts listed in the following
pages, refer to the Assembly Diagram near the end of this manual.
Assembly/Mounting
To Assemble the Stand
1. Insert the Pull Handle (182) into the two mounting
holes located in the upper section of one
Stand (183). Then secure the Pull Handle to the
Stand, using two Pins (181) (see Figure A).
2. Attach one end of the Tool Plate (184) to the upper
section of one Stand (183), using two Screws (187),
two Flat Washers (186), and two Nuts (185).
3. Attach the other end of the Tool Plate (184)
to the upper section of the remaining
Stand (183), using two Screws (187), two
Flat Washers (186), and two Nuts (185).
Figure A
To Attach the Wheels to the Stand
1. Align the two mounting holes in the Wheel
Bracket (194) with the two mounting
holes located in the lower section of the
Stand without the Pull Handle.
2. Secure the Wheel Bracket to the Stand,
using two Bolts (191), two Spring
Washers (193), two Flat Washers (192), two
Flat Washers (189-1), and two Nuts (189).
Page 9For technical questions, please call 1-888-866-5797.Item 93762
SAFETYOPERATIONMAINTENANCE SETUP
To Attach the Band Saw to the Stand
1. With assistance and an adequate lifting
device, carefully set the Band Saw on top of
the Stand assembly. Place the motor end
of the Saw at the wheeled end of the stand,
making sure the upper section of the Stand
fits outside the base of the Band Saw.
2. Align the threaded mounting holes in each
end at the base of the Band Saw with the
two mounting holes located at each end of
the Stand assembly (see Figure B).
MOUNTING
HOLE
MOUNTING
HOLE
MOUNTING
HOLE
MOUNTING
HOLE
Figure B: Stand (Top View)
3. Secure the Band Saw to the Stand
assembly, using four Screws (61) and four
Spring Washers (60) (see Figure C).
Screw (61)
Spring Washer (60)
Figure C
To Attach the Stock Stop Assembly
1. When mounted to the Band Saw, the
adjustable Stock Stop assembly is used to
make repetitive cuts of the same length.
2. To attach the Stock Stop (162), slide the
Shaft (163) into the mounting hole in the
Machine Bed (147), and secure the Shaft by
tightening the Set Screw (153) (see Figure D).
3. Slide the Stock Stop onto the Shaft, and secure
by tightening the Socket Head Screw (161).
Stock
Stop
(162)
Socket Head
Screw (161)
Shaft (163)
Set Screw (153)
Hand
Wheel
(180)
Figure D
To Attach the Pulley Cover
1. Position the Pulley Cover (75) over the
Worm Shaft (12) and Motor Shaft.
2. Align the mounting hole in the Pulley Cover with
the mounting hole in the Body Frame (62).
3. Secure the Pulley Cover to the Band
Saw, using one Screw (65) and one
Spring Washer (66) (see Figure E).
Pulley
Cover (75)
Worm
Shaft (12)
Motor (82)
Body
Frame (62)
Screw (65)
Spring Washer (66)
Motor Shaft
Figure E
Page 10 For technical questions, please call 1-888-866-5797. Item 93762
SAFETY OPERATION MAINTENANCESETUP
To Attach the Spindle Pulley and Motor Pulley
1. Slide the Spindle Pulley (1) fully onto the
Worm Shaft (12). Then secure the Spindle
Pulley to the Worm Shaft, using one Socket
Head Screw (2) (see Figure F).
2. Insert the Shaft Key (81) in the slot on the Motor
Shaft. Align the slot in the Motor Pulley (80) with
the Shaft Key. Slide the Motor Pulley fully onto the
Motor Shaft. Then secure the Motor Pulley to the
Motor Shaft, using one Socket Head Screw (79).
Motor Pulley (80)
Shaft Key (81)
Spindle Pulley (1)
V-Belt (13)
Socket Head
Screw (2)
(not shown)
Socket Head
Screw (79)
(not shown)
Figure F
To Install the V-Belt
1. Loosen the Bolts (70 & 74) and press the
Motor (82) toward the Body (see Figure G).
2. Place the V-Belt (13) around the top
grooves in the Spindle Pulley (1) and
Motor Pulley (80) (see Figure F).
3. Adjust the position of the Motor to obtain
approximately 1/2″ depression in the V-Belt
when applying pressure with your thumb.
4. Re-tighten the Bolts to anchor the Motor in place.
Bolt (70)
Motor (82)
Bolt (74)
Figure G
To Adjust the Cutting Speed
1. The Band Saw is designed to cut at three different
speeds: 80, 120, and 200 FPM (Feet Per Minute)
depending on the type of material being cut.
MATERIAL SPEED
(FPM)
PULLEY GROOVE
SPINDLE MOTOR
Tool Steel,
Stainless
Alloy Steels,
Bearing
Bronze
80 LARGE SMALL
Medium to High
Carbon Steels,
Hard Brass
or Bronze
120 MEDIUM MEDIUM
Low to Medium
Carbon Steels,
Soft Brass,
Aluminum, Plastic
200 LARGESMALL
Figure H
2. Refer to the Chart at left to determine
the proper cutting speed for a specific
type of material being cut.
3. The cutting speed can be adjusted by
changing the position of the V-Belt:
a. Loosen the Bolts (70 & 74) and press
the Motor (82) toward the Body.
b. Place the V-Belt around the desired grooves in
the Spindle Pulley (1) and Motor Pulley (80).
c. Ease the Motor back to its original position
to tighten the tension on the V-Belt.
d. Re-tighten the Bolts to secure the Motor
in place (see Figure F, Figure G).
WARNING! Always securely close the
Lid on the Pulley Cover after installing a
V-Belt or adjusting the cutting speed.