Headux TitanMig Pulse 2700 User manual

TitanMig Pulse 2700/3500/5000
Operation Manual
Operating manual EN
Brugsanvisning DA
Gebrauchsanweisung DE
Manual de instrucciones ES
Käyttöohje FI
Manuel d’utilisation FR
Manuale d’uso IT
Gebruiksaanwijzing NL
Bruksanvisning NO
Instrukcja obsługi PL
Manual de utilização PT
Инструкции по эксплуатации RU
Bruksanvisning SV
操作手册 CN
TitanMig Pulse 2700/3500/5000 MIG/TIG/Stick Welder
Model No. TMP2700, TMP3500, TMP5000 Issue. A 05/16

TitanMig Pulse 2700/3500/5000 Operators Manual
Issue. A 0516

TitanMig Pulse 2700/3500/5000 Operators Manual
Issue. A 0516
Welcome:
Thank you for your purchase of your new Weldtronic product. The Weldtronic product range provides
you with quality and reliability.
This product is supported by our extensive service network. In the unlikely event of a problem occurring
please call your local distributor.
Please record below the details from your product as these will be required for warranty purposes and to
ensure you get the correct information should you require assistance or spare parts.
Date purchased: ________________________________________________________________________
From where: ___________________________________________________________________________
Serial No: ____________________________________________________________________________
(The serial number will be located on the equipment data plate underneath or on the rear panel)
This Operating manual has been designed to instruct you on the correct use and operation of your
Weldtronic product. Information is a guide and we assume no liability for its use.
Please take the time to read the entire manual paying particular attention to the Safety Precautions. They
will help you to avoid potential hazards that may exist when working with this product.
2 Year Warranty Statement.
This product is covered by a 2 Year Warranty Parts & Labour Warranty.
This warranty does not cover freight or goods that have been interfered with.
All goods in question must be repaired by an authorized repair agent as appointed by Weldtronic.
Warranty does not cover abuse, misuse, accident, theft or general wear & tear.
New product will not be supplied unless Weldtronic International P/L has inspected product
returned for warranty and agrees to replace the product.
Product will only be replaced if repair is not possible.
Warranty will be considered void if the 15 Amp primary power Input Plug is modified or replaced
to fit a domestic 10A primary power input Plug.
Warranty will be considered void if the equipment is powered from an unsuitable engine driven
generator.
Warranty will be considered void if no proof of purchase can be provided.
Warranty will be considered void if this product has been altered, tampered or used in any
manner contrary to customary usage or application.
Full warranty details and conditions supplied with this product are shown in the back of this
manual.

TitanMig Pulse 2700/3500/5000 Operators Manual
Issue. A 0516
Contents
SAFETY PRECAUTIONS………………….……………………………………………………………..……1
1.0 Preface…………………………………………………………………………………………………11
1.1 General…………………………………………………………………………………………………11
1.2 Introduction………………………………………………………………….………………………12
1.3 Technical Specifications…………………………………………………………..……………13
1.4 Important Notes before use………………………………………………………………...14
1.5 Overview of Power Source……………………………………………………………………15
1.6 Overview of Wire Feeder……………………………………………………………………..16
1.7 Welding Panel , Storage & Recall………………………………………………………….20
1.8 Welding Machine Setup……………………………………………………………………….21
1.9 Welding Machine Status Display…………………………………………………………..22
2.0 Installation……………………………….…………………………………………………………23
3.0 Operation …………………………………………………………………………………………..25
3.1 GMAW (MIG) Welding…………………………………………………………………………26
3.2 MMAW (Stick) Welding……………………………………………………………………….42
3.3 GTAW (TIG) Welding………………………………………………….………………………..44
3.4 Software Updates……………………………………………………………………………….47
3.5 Add Funtions………………………………………………………………………………………54
4.0 Trouble Shooting…………………………………………………………………………………55
4.1 Mig Trouble Shooting………………………………………………………………………….55
4.2 MMAW (Stick) Trouble Shooting…………………………………………………………57
4.3 GTAW (TIG) Trouble Shooting……………………………………………………………..58
4.4 Electrical Trouble Shooting………………………………………………………………...59
5.0 Maintenance…………………………………………………………………………………..….60
6.0 Electrical Diagram……………………………………………………………………………….61
7.0 Warranty Terms & Conditions……………………………………………………………..62

TitanMig Pulse 2700/3500/5000 Operators Manual
Issue. A 0516 1
SAFETY PRECAUTIONS –READ BEFORE USING
These general safety norms cover both arc welding machines and plasma cutting machines unless
otherwise noted.
The equipment must only be used for the purpose it was designed for. Using it in any other way could
result in damage or injury and in breach of the safety rules. Only suitably trained and competent persons
should use the equipment. Operators should respect the safety of other persons.
Prevention against electric shock
The equipment should be installed by a qualified person and in accordance with current standards
in operation. It is the user’s responsibility to ensure that the equipment is connected to a suitable
power supply. Consult with your utility supplier if required.
If earth grounding of the work piece is required, ground it directly with a separate cable.
Do not use the equipment with the covers removed.
Do not touch live electrical parts or parts which are electrically charged.
Turn off all equipment when not in use.
Cables (both primary supply and welding) should be regularly checked for damage and
overheating. Do not use worn, damaged, under sized, or poorly jointed cables.
Ensure that you wear the correct protective clothing, gloves, head and eye protection.
Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent
any physical contact with the work ground.
Never touch the electrode if you are in contact with the work ground, or another electrode from a
different machine.
Do not wrap cables over your body.
Ensure that you take additional safety precautions when you are welding in electrically hazardous
conditions such as damp environments, wearing wet clothing, and metal structures. Try to avoid
welding in cramped or restricted positions.
Ensure that the equipment is well maintained. Repair or replace damaged or defective parts
immediately. Carry out any regular maintenance in accordance with the manufacturer’s
instructions.
Safety against fumes and welding gases
Locate the equipment in a well-ventilated position.
Keep your head out of the fumes. Do not breathe the fumes.
Ensure the welding zone is in a well-ventilated area. If this is not possible provision should be
made for suitable fume extraction.
If ventilation is poor, wear an approved respirator. Read and understand the Material Safety Data
Sheets (MSDS’s) and the manufacturer’s instructions for metals, consumable, coatings, cleaners,
and de-greasers.
Do not weld in locations near any de-greasing, cleaning, or spraying operations. Be aware that
heat and rays of the arc can react with vapours to form highly toxic and irritating gases.
Do not weld on coated metals, unless the coating is removed from the weld area, the area is well
ventilated, and while wearing an air-supplied respirator. The coatings on many metals can give off
toxic fumes if welded.

TitanMig Pulse 2700/3500/5000 Operators Manual
Issue. A 0516 2
Prevention against burns and radiation
Arc rays from the welding process produce intense, visible and invisible (ultraviolet and infrared)
rays that can burn eyes and skin.
Wear an approved welding helmet fitted with a proper shade of filter lens to protect your face
and eyes when welding or watching
Wear approved safety glasses with side shields under your helmet.
Never use broken or faulty welding helmets.
Always ensure there are adequate protective screens or barriers to protect others from flash,
glare and sparks from the welding area. Ensure that there are adequate warnings that welding or
cutting is taking place.
Wear suitable protective flame resistant clothing. The sparks and spatter from welding, hot work
pieces, and hot equipment can cause fires and burns
Welding on closed containers, such as tanks, drums, or pipes, can cause them to explode.
Accidental contact of electrode to metal objects can cause arcs, explosion, overheating, or fire.
Check and be sure the area is safe and clear of inflammable material before carrying out any
welding.
Protection against noise
Some welding and cutting operations may produce noise.
Wear safety ear protection to protect your hearing.
Protection from moving parts
When the machine is in operation, keep away from moving parts such as motors and fans. Moving
parts, such as the fan, may cut fingers and hands and snag garments.
Protections and coverings may be removed for maintenance and controls only by qualified
personnel, after first disconnecting the power supply cable.
Replace the coverings and protections and close all doors when the intervention is finished, and
before starting the equipment.
Take care to avoid getting fingers trapped when loading and feeding wire during set up and
operation.
When feeding wire be careful to avoid pointing it at other people or toward your body.
Always ensure machine covers and protective devices are in operation.
Precautions against fire and explosion
Avoid causing fires due to sparks and hot waste or molten metal
Ensure that appropriate fire safety devices are available near the cutting / welding area.
Remove all flammable and combustible materials from the cutting / welding zone and
surrounding areas
Do not cut/weld fuel and lubricant containers, even if empty. These must be carefully cleaned
before they can be cut/welded.
Always allow the cut/welded material to cool before touching it or placing it in contact with
combustible or flammable material.
Do not work in atmospheres with high concentrations of combustible fumes, flammable gases
and dust.
Always check the work area half an hour after cutting to make sure that no fires have begun

TitanMig Pulse 2700/3500/5000 Operators Manual
Issue. A 0516 3
Risks due to magnetic fields
The magnetic fields created by high currents may affect the operation of pacemakers or
electronically controlled medical equipment.
Wearers of vital electronic equipment should consult their physician before beginning any arc
welding, cutting, gouging or spot welding operations.
Do not go near welding equipment with any sensitive electronic equipment as the magnetic fields
may cause damage.
RF Declaration
Equipment that complies with directive 2004/108/EC concerning electromagnetic compatibility (EMC) and
the technical requirements of EN60974-10 is designed for use in industrial buildings and not those for
domestic use where electricity is provided via the low voltage public distribution system. Difficulties may
arise in assuring class A electromagnetic compatibility for systems installed in domestic locations due to
conducted and radiated emissions.
In the case of electromagnetic problems, it is the responsibility of the user to resolve the situation. It may
be necessary to shield the equipment and fit suitable filters on the mains supply.
LF Declaration
Consult the data plate on the equipment for the power supply requirements.
Due to the elevated absorbance of the primary current from the power supply network, high power
systems affect the quality of power provided by the network. Consequently, connection restrictions or
maximum impedance requirements permitted by the network at the public network connection point
must be applied to these systems.
In this case the installer or the user is responsible for ensuring the equipment can be connected,
consulting the electricity provider if necessary.
Materials and their disposal
The equipment is manufactured with materials, which do not contain any toxic or poisonous materials
dangerous to the operator.
When the equipment is scrapped, it should be dismantled separating components according to the type of
materials.
Do not dispose of the equipment with normal waste. The European Directive 2002/96/EC on Waste
Electrical and Electronic Equipment states the electrical equipment that has reached its end of life must be
collected separately and returned to an environmentally compatible recycling facility.
Handling of Compressed gas cylinders and regulators
All cylinders and pressure regulators used in welding operations should be handled with care.
Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.
Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.
Always secure the cylinder safely.
Never deface or alter any cylinder

TitanMig Pulse 2700/3500/5000 Operators Manual
Issue. A 0516 4
EMF Information
Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields Welding
current, as it flows through welding cables, will cause electro-magnetic fields. There has been and still is
some concern about such fields, However, after examining more than 500 studies spanning 17 years of
research, a special blue ribbon committee of the National Research Council concluded that: "The body
of evidence, in the committees judgment, has not demonstrated that exposure to power-frequency
electric and magnetic fields is a human-health hazard." However studies are still going forth and evidence
continues to be examined. Until the final conclusions of the research are reached, you may wish to
minimize your exposure to electromagnetic fields when welding or cutting.
To reduce magnetic fields in the workplace, use the following procedures:
Keep cables close together by twisting or taping them.
Arrange cables to one side and away from the operator.
Do not coil or drape cables around your body.
Keep welding power source and cables as far away from operator as practical.
Connect work clamp to work piece as close to the weld as possible.
Limitations of warranty declaration regarding machine use
▲The welding machine(s) described in this manual are designed exclusively for electrical arc welding
with shielding gases Argon, CO2 or Ar + CO2 mixture(s) employing MIG or MAG technology. Using
this machine for other purposes is not allowed. Using this machine in opposition with instructions
can put the welder in danger. Damage can occur to the welding machine if not operated according
to this manual. Failures and accidents due to such actions are not covered by warranty, nor can the
producer be held responsible

TitanMig Pulse 270/3500/5000 Operators Manual
Issue. A 0516 5
Symbol usage
Means Warning! Watch Out! There are possible hazards with this procedure! The possible
hazards are shown in the adjoining symbols.
▲Marks a special safety message.
Arc Welding Hazards
▲The symbols shown below are used throughout this manual to call attention to and identify
possible hazards. When you see the symbol, watch out, and follow the related instructions to avoid
the hazard. The safety information given below is only a summary of the more complete safety
information found in the Safety Standards. Read and follow all Safety Standards.
▲Only qualified persons should install, operate, maintain, and repair this unit.
▲During operation, keep everybody, especially children, away.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks or severe burns. The electrode and
work circuit is electrically live whenever the output is on. The input power circuit and
machine internal circuits are also live when power is on. In semi-automatic or automatic
wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the
welding wire are electrically live. Incorrectly installed or improperly grounded equipment
is a hazard.
Do not touch live electrical parts.
Wear dry, hoIe-free insulating gloves and body protection.
Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any
physical contact with the work or ground.
Do not use AC output in damp areas, if movement is confined, or if there is a danger of falling.
Use AC output ONLY if required for the welding process.
If AC output is required, use remote output control if present on unit.
Disconnect input power or stop engine before installing or servicing this equipment. Lockout/tagout input
power according to Safety Standards.
Properly install and ground this equipment according to its Owner’s Manual and national, state, and local
codes.
Always verify the supply ground —check and be sure that input power cord ground wire is properly
connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded
receptacle outlet.
This group of symbols means Warning! Watch
Out! Possible ELECTRIC SHOCK, MOVING PARTS,
and HOT PARTS hazards.
Consult symbols and related instructions below for
necessary actions to avoid the hazards.

TitanMig Pulse 270/3500/5000 Operators Manual
Issue. A 0516 6
When making input connections attach proper grounding conductor first - double-check connections.
Frequently inspect input power cord for damage or bare wiring replace cord immediately if damaged —
bare wiring can kill.
Turn off all equipment when not in use.
Do not use worn, damaged, undersized, or poorly spliced cables.
Do not drape cables over your body.
If earth grounding of the work piece is required, ground it directly with a separate cable.
Do not touch electrode if you are in contact with the work, ground, or another electrode from a different
machine.
Use only WeII-maintained equipment. Repair or replace damaged parts at once. Maintain unit according to
manual.
Wear a safety harness if working above floor level.
Keep all panels and covers securely in place.
Clamp work cable with good metal-to-metal contact to work piece or worktable as near the weld as
practical.
Insulate work clamp when not connected to work piece to prevent contact with any metal object.
Do not connect more than one electrode or work cable to any single weld output terminal.
▲SIGNIFICANT DC VOLTAGE exists after removal of input power on inverters.
Turn off inverter, disconnect input power, and discharge input capacitors according to instructions in
Maintenance Section before touching any parts.
FUMES AND GASES can be hazardous.
Welding produces fumes and gases. Breathing these fumes and gases can be hazardous
to your health.
Keep your head out of the fumes. Do not breathe the fumes.
If inside, ventilate the area and/or use exhaust at the arc to remove welding fumes and gases.
If ventilation is poor use an approved air-supplied respirator.
Read the Material Safety Data Sheets (MSDSs) and the manufacturers’ instructions for metals,
consumables, coatings, cleaners, and degreasers.
Work in a confined space only if it is well ventilated, or while wearing an air-supplied respirator. Always
have a trained watch-person nearby. Welding fumes and gases can displace air and lower the oxygen level
causing injury or death. Be sure the breathing air is safe.
Do not weld in locations near degreasing, cleaning, or spraying operations. The heat and rays of the arc can
react with vapours to form highly toxic and irritating gases.
Do not weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the coating is
removed from the weld area, the area is well ventilated, and if necessary, while wearing an air-supplied
respirator. The coatings and any metals containing these elements can give off toxic fumes if welded.

TitanMig Pulse 270/3500/5000 Operators Manual
Issue. A 0516 7
ARC RAYS can burn eyes and skin.
Arc rays from the welding process produce intense visible and invisible (ultraviolet and
infrared) rays that can burn eyes and skin. Sparks fly off from the weld.
Wear a welding helmet fitted with a proper shade of filler to protect your face and eyes when welding or
watching (see Safety Standards).
Wear approved safety glasses with side shields under your helmet.
Use protective screens or barriers to protect others from flash and glare; warn others not to watch the arc.
Wear protective clothing made from durable, flame-resistant material (leather and wool) and foot
protection.
WELDING can cause fire or explosion.
Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow
up. Sparks can fly off from the welding arc. The flying sparks, hot work piece, and hot
equipment can cause fires and burns. Accidental contact of electrode to metal objects
can cause sparks, explosion, overheating, or lure. Check and be sure the area is safe
before doing any welding.
Protect yourself and others from flying sparks and hot metal.
Do not weld where flying sparks can strike flammable material.
Remove all flammables within 35 ft (10.7 m) of the welding arc. If this is not possible, tightly cover them
with approved covers.
Be alert that welding sparks and hot materials from welding can easily go through small cracks and
openings to adjacent areas.
Watch for fire, and keep a fire extinguisher nearby.
Be aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side.
Do not weld on closed containers such as tanks, drums, or pipes, unless they are properly prepared
according to Safety Standards.
Connect work cable to the work as close to the welding area as practical to prevent welding current from
travelling long, possibly unknown paths and causing electric shock and fire hazards.
Do not use welder to thaw frozen pipes.
Remove stick electrode from holder or cut off welding wire at contact tip when not in use.
Wear oil-free protective garments such as leather gloves, heavy shirt, cuff less trousers, high shoes, and a
cap.
Remove any combustibles, such as butane lighter or matches, from your person before doing any welding.

TitanMig Pulse 270/3500/5000 Operators Manual
Issue. A 0516 8
FLYING METAL can injure eyes.
Welding, chipping, wire brushing, and grinding cause sparks and flying metal. As
welds cool, they can throw off slag.
Wear approved safety glasses with side shields even under your welding helmet.
BUILDUP OF GAS can injure or kill.
Shut off shielding gas supply when not in use.
Always ventilate confined spaces or use approved air-supplied respirator.
HOT PARTS can cause severe burns.
Do not touch hot parts bare handed.
Allow cooling period before working on gun or torch.
MAGNETIC FIELDS can affect pacemakers.
Pacemaker wearers keep away.
Wearers should consult their doctor before going near arc welding, gouging, or spot
welding operations.
NOISE can damage hearing.
Noise from some processes or equipment can damage hearing.
Wear approved ear protection if noise level is high.

TitanMig Pulse 270/3500/5000 Operators Manual
Issue. A 0516 9
CYLINDERS can explode if damaged.
Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can
explode. Since gas cylinders are normally part of the welding process, be sure to treat
them carefully.
Protect compressed gas cylinders from excessive heat, mechanical shocks, slag, open flames, sparks, and
arcs.
Install cylinders in an upright position by securing to a stationary support or cylinder rack to prevent falling
or tipping.
Keep cylinders away from any welding or other electrical circuits.
Never drape a welding torch over a gas cylinder.
Never allow a welding electrode to touch any cylinder.
Never weld on a pressurized cylinder - explosion will result.
Use only correct shielding gas cylinders, regulators, hoses, and fittings designed for the specific application:
maintain them and associated parts in good condition.
Turn face away from valve outlet when opening cylinder valve.
Keep protective cap in place over valve except when cylinder is in use or connected for us
FIRE OR EXPLOSION hazard.
Do not install or place unit on, over, or near combustible surfaces.
Do not install unit near flammables.
Do not overload building wiring —be sure power supply system is properly sized, rated,
and protected to handle this unit.
FALLING UNIT can cause injury.
Use lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories.
Use equipment of adequate capacity to lift and support unit.
If using lift forks to move unit, be sure forks are long enough to extend beyond opposite
side of unit.
OVERUSE can cause OVERHEATING
Allow cooling period; follow rated duty cycle.
Reduce current or reduce duty cycle before starting to weld again.
Do not block or filter airflow to unit.

TitanMig Pulse 270/3500/5000 Operators Manual
Issue. A 0516 10
STATIC (ESD) can damage PC boards.
Put on grounded wrist strap BEFORE handling boards or parts.
Use proper static-proof bags and boxes to store, move, or ship PC boards.
MOVING PARTS can cause injury.
Keep away from moving parts.
Keep away from pinch points such as drive rolls.
WELDING WIRE can cause injury.
Do not press gun trigger until instructed to do so.
Do not point gun toward any part or the body, other people, or any metal when
threading welding wire.
H.F. RADIATION can cause interference.
High frequency (HF,) can interfere with radio, navigation, safety services, computers, and
communications equipment.
Have only qualified persons familiar with electronic equipment perform this installation.
The user is responsible for having a qualified electrician promptly correct any
interference problem resulting from the installation.
If notified by the FCC about interference, stop using the equipment at once.
Have the installation regularly checked and maintained.
Keep high-frequency source doors and panels tightly shut. Keep spark gaps at correct setting, and use
grounding and shielding to minimize the possibility of interference.
ARC WELDING can cause interference.
Electromagnetic energy can interfere with sensitive electronic equipment such as
computers and computer-driven equipment such as robots.
Be sure all equipment in the welding area is electromagnetically compatible.
To reduce possible interference, keep weld cables as short as possible, close together,
and down low, such as on the floor.
Locate welding operation 100 meters from any sensitive electronic equipment.
Be sure this welding machine is installed and grounded according to this manual.
If interference still occurs, the user must take extra measures such as moving the welding machine, using
shielded cables, using line filters, or shielding the work area

TitanMig Pulse 270/3500/5000 Operators Manual
Issue. A 0516 11
1.0 Preface
1.1 General
Congratulations on choosing TitanMig Pulse welding machine. Used correctly, our products can
significantly increase the productivity of your welding, and provide years of economical service.
This operating manual contains important information on the use, maintenance and safety of our
product. Please read the manual carefully before using the equipment for the first time.
For your own safety and that of your working environment, pay particular attention to the safety
instructions in the manual.
For more information on our products, contact us, consult an authorized dealer, or visit our website.
The specifications presented in this manual are subject to change without prior notice.
Important notes
Items in the manual that require particular attention in order to minimize damage and personal harm
are indicated with the ’NOTE!’ notation. Read these sections carefully and follow their instructions.
Disclaimer
While every effort has been made to ensure that the information contained in this guide is accurate
and complete, no liability can be accepted for any errors or omissions. We reserve the right to change
the specification of the product described at any time without prior notice.

TitanMig Pulse 270/3500/5000 Operators Manual
Issue. A 0516 12
1.2 Introduction
TitanMig Pulse 2700/3500 and 5000 are CC/CV welding power sources designed for demanding
professional use. They are suitable for synergic Pulsed MIG/MAG, Synergic 1-MIG/MAG,Lift-Tig and MMA
welding in DC current.
TitanMig Pulse 2700/3500/5000 product range offers both technical and commercial welding solutions
matching a wide range of applications from sheet metal fabrication to heavy industry segments.
The TitanMig Pulse 2700/3500/5000 power sources are digitised microprocessor-controlled inverter
power sources.
The TMP-series power sources 2700/3500/5000 are used in workshops and industry for manual and
automated applications with classical steel, galvanised sheets, chrome/nickel and aluminium.
The TitanMig Pulse 2700 features an integral 4-roller drive. There is no longer an interconnecting hose
pack between the power source and wire-feed unit. Its compact design makes the TMP 2700 particularly
suitable for mobile applications on building sites or in repair workshops..
The TMP 4000/5000 power sources are designed for: -- Mechanical engineering - Steel engineering - Crane
construction - Shipbuilding - Boiler manufacture- Automobile and component supply industry - Machinery
and rail vehicle construction - Chemical plant construction - Equipment construction etc.
All models are multiprocess devices: - MIG/MAG welding - TIG welding with touchdown ignition- Manual
metal arc welding

TitanMig Pulse 270/3500/5000 Operators Manual
Issue. A 0516 13
1.3 Technical Specifications
TMP 5000
TMP 3500
TMP 2700
Power Supply / Phases (V-Ph)
AC380V±15%~50/60Hz
240 V 1 Phase
Duty Cycle@40°c to AS/NZ60974
60% @ 500 Amps MIG
60% @ 350 Amps MIG
35% @ 275Amps MIG
60% @ 500 Amps MMA
60% @ 350 Amps MMA
60% @ 194Amps MMA
Rated Output Power Rate
500A/40V
350A/34V
250/26.5V
Rated Input Current
36A
21A
50 A
Power Factor
≥0.85
0.75
Efficiency
90%
90%
Gas pre-flow time (Preg)
0～15.0s
Post-flow time(Posg)
0～15.0s
Soft start speed (Stfd)
Auto，0.5～22m/min
Wire Feeder Type
Gear Driven 4 Roll
Gear Driven 4 Roll
Gear Driven 4 Roll
Protection Class
IP 21S
IP 21S
IP 21S
Insulation Class
H
H
H
Dimensions Power Source (LxWxH)
685x295x560mm
685x295x560mm
685x295x560mm
Weight Power Source
53 Kg
52Kg
38 Kg
Dimensions Wire Feeder (LxWxH)
630x235x420mm
630x235x420mm
685x295x560mm
Weight Wire Feeder
16 Kg
16 Kg
Length of Interconnecting Cable
5m/10 m/15m
5m/10 m/15m

TitanMig Pulse 270/3500/5000 Operators Manual
Issue. A 0516 14
1.4 Important notes before use
▲Do not operate or install this equipment without thoroughly reading this manual and the safety
precautions contained throughout.
Save this manual and keep it handy for reference.
Disconnect mains of the semi-automatic welding machine after finishing work or before a long break.
▲DO NOT make any modifications to the machine. It may cause changes in the features and
deterioration of technical data.
▲Any adaptations to this machine are prohibited and may void the warranty.
▲Warranty is void if any damage to the machine is caused by misuse.
Acceptable range of ambient temperature is from 10—40°C.
Acceptable range of humidity is 20°C at 95% humidity.
Specifications may change without previous notice.
▲Fitted for commissioning
▲Recommended outlet
▲Important Note on TitanMig
Pulse 2700 Input Power Supply
This unit has been supplied with
a downgraded 15 Amp primary
supply plug for commissioning
purposes only. You are advised to
upgrade the input power plug
and lead to a minimum of 32A if
sustained usage at maximum
amperage is desired.
▲WARNING
With the 15A plug supplied it is
recommended that the operator
does not exceed more than
180Amps, as use of higher
amperages over this amount may
lead to failure and overheating of
the 15A plug and circuit, which
may result in electrical supply
component damage and
ultimately electrical fires.

TitanMig Pulse 270/3500/5000 Operators Manual
Issue. A 0516 15
1.5 Overview of Power Source
TitanMig 500 Shown (details will vary from model)
Front View
Power Source Front Panel Layout
1. Control panel
2. Welding Cable Connection
3. Earth Cable Connection
Rear View
4. CO2 Heating Socket
5. Welding Cable Connection
6.Data Plate
7. Primary Input Cable
8. Primary Power Switch
9. Water Cooler Power Socket
10. Control Cable Connection
1
2
3
4
5
6
7
8
9
10

TitanMig Pulse 270/3500/5000 Operators Manual
Issue. A 0516 16
1.5 Overview of Wire Feeder (TMP3500/5000 Only)
1 2 34 5
HF10 Spare Feed Rollers
Feed Roll Size & Type
Part Number
Feed Roll 30/10/22 –0.6/0.8mm Steel
FR3022V0608
Feed Roll 30/10/22 –0.8/1.0mm Steel
FR3022V0810
Feed Roll 30/10/22 –0.9/1.2mm Steel
FR3022V0912
Feed Roll 30/10/22 –1.0/1.2mm Steel
FR3022V1012
Feed Roll 30/10/22 –1.0/1.2mm Aluminum
FR3022U1012
Feed Roll 30/10/22 –0.9/1.2mm Aluminum
FR3022U0912
Feed Roll 30/10/22 –0.9/1.2mm Flux Cored
FR3022K0912
Feed Roll 30/10/22 –1.2/1.6mm Flux Cored
FR3022K1216
2
3
4
1
5
6
7
8
HF10 Structure
1. Control Box
2. Spool Cover
3. Handle
4. Drive System
5. Gun Connector
HF10 Drive System
1. Drive Gear
2. Wire Feed Rollers
3. Pressure Rollers
4. Pressure Rocker Arm
5. Pressure Adjustment Screw
6. Feed Housing
7. Inlet Guide
8. Drive Motor