Hearth & Home WSK300 Manual

1
Installation & Operating Instructions
WSK300
Multifunction Wall Control
2101-915C 11/06
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged system
component.
• Modification of the system component.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not
approved by Hearth & Home Technologies.
Any such action may cause a fire hazard.
• Read, understand and follow these instructions for safe
installation and operation.
WARNING
Introduction
Printed in U.S.A. Copyright 2006
Hearth & Home Technologies Inc.
20802 Kensington Boulevard, Lakeville, MN 55044
The WSK300 multifunctional wall switch is designed to
control flame height, blower speed, and up to 2 other 110-
120 VAC auxiliary functions on your gas fireplace. Also,
the wall switch is equipped with thermostat functions
which can automatically control the temperature in the
room in which it is installed. The control is only for use
with the Intellifire system (IPI). However, the pilot function
can control the pilot flame as well. Electrical ratings for
the control box are 110 VAC, 60 Hz, and is required for
operation of this device.
Installation
1. Locate placement of wall control. The wall control must
be located within 30 feet (within the line of sight) of the
fireplace and 5 feet from the flooring. A maximum wire
length of 50 feet may be used.
Note: The electrical junction box provided with the fireplace
must be wired with 110 VAC before installing this kit. See
owners manual for details.
Shock Hazard
Do not provide any power to this unit until all
wiring is completed. Failure to do so may destroy
parts of this device and render it unusable, and
may lead to possible electrical shock.
Fire Hazard
Modification of any parts or installation of dama-
ged components will void the warranty, and you
may possibly cause a fire hazard.
2. Remove wall control from packaging material.
3. Remove wall control back plate by pushing down on
two tabs located at top left and right of control face.
4. Mount control box back on wall surface. Install two
screws at holes provided on wall control back at top
and bottom.
All wiring should be done by a qualified electrician and
shall be in compliance with local codes and with the
National Electric Code ANSI/NFGA No. 70- current (in the
United States), or with the current CSA C22.1 CANADIAN
ELECTRIC CODE (in Canada).
WARNING
Note: Whenever the fireplace is turned on, the flame size
will always be on HI for 75 seconds, then the control will set
the flame to the programmed setting.
Note: The wall control is a three conductor, low voltage
control that requires a minimum of a 22 gauge wire. The
control is shipped with 18 feet of wire.
Note: This wall control is designed to mount to a wall
junction box. To secure to wall properly ensure that a wall
stud is located behind wall. For exterior wall installations,
it is recommended that the junction box be sealed with
caulking material. This will minimize heat loss through
this location and improve the accuracy of the automatic
(thermostat) operation.
Note: Ensure wires are connected to the correct color
coded locations on terminal block face. Red to red, green
to green, and white to white/yellow.
5. Connect red, green and white wires from the fireplace
control module to the terminal block located on the
back of the control face panel.
Placement of this wall switch may affect performance
or accuracy of the automatic (thermostat) control.
An assessment of the space should be done prior to
installation for optimal performance. See the installation
instructions section I for recommendations.

2
VARIABLE
REGULATOR
GAS CONTROL
VALVE
FLAME CONTROL
SOLENOID
KNOB
SCREW
NUT
VARIABLE
REGULATOR
JAM NUT
VARIABLE
REGULATOR
SOLENOID
WASHER
WASHER
PLUNGER
CAUTION
Risk of damage to control.
Ensure wires are placed into correct color coded terminals
without touching other wires.
• Incorrect placement or crossed wires may damage wall
control.
Figure 1.
Installing the Hi/Lo Solenoid
1. Install the solenoid (see Figure 1).
2. Remove screw and knob from variable regulator and
discard. Unscrew nut from regulator and discard.
3. Remove the bag containing a washer and blue and
red plungers from the side of the flame control sole-
noid. Place washer on flame control solenoid.
4. Insert correct plunger (blue - natural gas, red - pro-
pane) into the flame control solenoid. Thread the
flame control solenoid with correct plunger into the
thread hole in the variable regulator. Turn one to two
turns only. Do not tighten or damage may occur.
5. Connect two pin molex connector from the flame con-
trol solenoid to the first two pin molex plug on the con-
trol box, as noted on the control module label.
6. Place front cover plate onto wall control.
7. Place bottom of wall control faceplate into grooves. Snap
upper faceplate into place.

3
Figure 2. Intellifire Pilot Ignition (IPI) Wiring Diagram
ORG
WHT
GROUND
ORG
GRN
RED
YEL/WHT
GRN
NOTE: WIRE TYPE 80°C
RED
BLK
GRN
BLK
ORG
BRN
BRN
NOT
CONNECTED
BATTERY
PACK
IPI MODULE
NOT
USED
INTERMITENT PILOT
DEXEN IPI VALVE
CONTROL MODULE
SOLENOID
J-BOX (110V)
FAN
WALL
SWITCH
BACK VIEW
A1 A3
A2 HI/LO
HI/LO
GROUND
GROUND
GROUND
CLIP
Note: Appliance will not operate un-
less properly grounded.

4
(To be done by a qualified service technician). Upon initial
power-up of this device, valve pressure must be set for
flame adjustment.
1. Loosen output pressure tap on valve and connect with
pressure manometer.
2. Press mode button to “ON”; fireplace will light with
flames on high.
3. Turn solenoid clockwise to increase pressure, coun-
terclockwise to decrease pressure until manifold pres-
sure on high is 3.5 inch water column for natural gas
(NG), 10.0 inch water column for propane (LP).
4. Once pressure is achieved spin jam-nut on solenoid
stem tight against regulator face to prevent rotation.
Do not overtighten.
5. Press mode button to turn fireplace off.
6. Remove manometer tube and tighten or close pres-
sure tap. Use a commercially available, non-corrosive
leak check solution to carefully check the pressure tap
for leaks.
Setting Flame Height / Manifold Pressure
Note: A manometer MUST be used to set the manifold
pressure on the gas valve.
Installing the Control Box
• Do not install the control box when fireplace is hot.
• Do not plug control box in until all connections are complete.
1. Place control box into the base pan area of the fire-
place. Place unit as close to the louvers or decorative
front as possible and to either the left or right side.
2. Connect the red, yellow or white, and green wires to
the appropriate labeled terminals on the control box.
Note: Proper settings and operation MUST be confirmed
before installation is complete.
Note: Failure to ground the new 6 to 8 pin wiring harness
may cause the wall control to lock up.
7. All wiring should be complete. See Figure 2 to confirm
that all connections are correct.
8. After confirming wiring is correct, plug in control box to
junction box.
3. If fireplace is equipped with a fan, plug the fan cord
into “A1” on the control box. Terminals that are not
occupied should be capped with the insulator caps
provided. Failure to cap unused auxiliary connectors
can result in a possible electric shock.
4. Disconnect the multiwire connector from existing
green control box. Connect the end just disconnected
to the matching terminal on the new black control.
5. Connect the new lead wire set to black and green con-
trol boxes matching connectors.
6. Attach the provided ground clip (see Figure 2) to
the nearest available sheetmetal edge. Attach the
black leads with the 1/4 inch female connector to the
ground clip.
Shock hazard
•Failure to cap unused auxiliary connectors can
result in electric shock.
CAUTION
WARNING
Explosion risk
•Incorrect adjustment of solenoid may cause
delayed ignition.
Fire risk
•Incorrect adjustment of solenoid may cause a fire.
WARNING

Wall Control - WSK300
Control Specifications
5
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!58
Button & Display Key
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!58
Use MODE button to toggle through three mode functions “THERMOSTAT”, “ON”, and “OFF”. The
THERMOSTAT and ON functions will be highlighted in yellow and OFF in red when selected.
- THERMOSTAT function controls the fireplace based on a desired set point.
- ON function allows the user to operate the fireplace and auxiliary features independently as desired.
- OFF function, all settings for the product are OFF.
Use PILOT button to toggle between two pilot functions. “PILOT ON” will always be highlighted on
display for cold climate pilot operation. “PILOT OFF” will be displayed when in normal pilot operation
for three seconds.
Use AUX button to toggle between A1, A2 and A3. Use the up and down arrows to control the level of
each Auxiliary function.
Use TIMER button to set timer function for a countdown operation in “Manual” or “Auto” mode.
Use UP & DOWN ARROW button to set values within a function.
Note: Batteries should not be stored in the battery holder under the fireplace. The battery life will be
shortened by the heat.
MODE display section
Temperature/Heat
output display section
PILOT display section
TIMER display section
Wall Control
4)-%2
LOSS OF SIGNAL indicator
AUXILIARY function
level indicator

Wall Control - WSK300
Control Specifications
6
Function - CONTINUOUS DISPLAY SCREEN
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• At a continuous display mode,
LCD will only display the room
temperature.
Wall Control

Wall Control - WSK300
Control Specifications
7
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!58
Function - TEMPERATURE SCALE INDICATOR
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• Press both arrows
for three seconds to again
activate the temperature scale
change.
• Fahrenheit icon will appear
with the temperature level.
Press both arrow buttons
for three seconds to
change temperature scale
between ºF and ºC.
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MODE set to OFF
•Press button until
OFF setting is highlighted.
•Press both arrows
for three seconds to activate
the temperature scale change.
•Celsius icon will appear with
the temperature level.
-/$%
Wall Control

Wall Control - WSK300
Control Specifications
8
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!58
Function - ON mode
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MODE set to ON
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Press up or down
arrows to turn
flame HI or LO
• Pressing the UP or DOWN
arrow while the
continuous display screen
is shown will display the
current flame size.
Wall Control
= HI Flame
= LO Flame
Adjusting Flame Size
• Pressing UP or DOWN again
within 5 seconds will adjust
flame size:
Note: Whenever the fireplace is turned on, the flame size will always be on HI for
75 seconds, then the control will set the flame to the programmed setting.

Wall Control - WSK300
Control Specifications
9
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!58
Function - PILOT settings
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MODE set to OFF
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• Press button to
set pilot to “ON” for cold
climate setting.
• Pilot “ON” icon will stay
visible on display.
• Pilot flame will stay lit
continuously.
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PILOT icons will
display
• Press button until
OFF setting is highlighted.
• Normal display will have
no PILOT icons displayed.
-/$%
Wall Control
• Press button, again,
to set pilot to “OFF”. This
will turn off cold climate
setting.
• Pilot “OFF” icon will stay
visible on display for three
seconds.
• Pilot flame will only light
when needed to light
burner.
• Once the desired PILOT
function is set, continuous
display mode will be
displayed after three
seconds.

Wall Control - WSK300
Control Specifications
10
Function - CHILD LOCKOUT feature
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Wall Control
• Press and hold the button
for 3 seconds while the Continuous
Display Screen is shown to activate
the Child Lockout Feature. This
feature may be activated in the
“ON”, “THERMOSTAT”, or “OFF”
modes; with any other features or
settings active (Countdown Timer,
Fan, Standing Pilot Feature, etc.).
The Child Lockout Feature
allows the user to lock any
button press from changing
the state of the fireplace or its
features.
• To cancel the Child Lockout Feature,
press and hold the button again
for 3 seconds. The control will beep
twice again, and the padlock icon will
be removed from the display. The
fireplace and features may now be
adjusted as desired.
-/$% • Once the button is pressed
for 3 seconds, the control will beep
twice indicating the lockout state
has changed, and “Loc” and the
pad lock icon will be shown on the
display. When the lockout feature is
active, other buttons are disabled
and “Loc” will be displayed on the
screen.
-/$%
Activating Child Lockout Feature De-activating Child Lockout Feature
-/$%

Wall Control - WSK300
Control Specifications
11
Function - TIMER settings
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!58
MODE set to
THERMOSTAT or ON
Press TIMER button
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Press UP or
DOWN arrow but-
tons to determine
desired setting
• Press UP arrow to
increase TIMER setting,
in 15 minute increments,
to a maximum of 180
minutes.
• Press DOWN arrow to
decrease TIMER setting, in
15 minute decrements, to a
minimum of 15 minutes.
• To change TIMER settings
while the TIMER is active,
press button twice.
• Then Press UP or DOWN
arrows to increase/
decrease TIMER setting.
• Once the desired TIMER
is set, continuous display
mode and TIMER count-
down will be displayed after
five seconds. TIMER icon
will blink indicating active.
• To cancel TIMER mode,
press the button again.
4)-%2
4)-%2
• Press button until
ON or THERMOSTAT
settings are highlighted.
• Press button to
activate TIMER display.
• Press settings within five
seconds to adjust.
-/$%
Wall Control

Wall Control - WSK300
Control Specifications
12
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!58
Press MODE to set
THERMOSTAT
SET ROOM TEMP
will display
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• Press button until
THERMOSTAT setting is
highlighted.
• In THERMOSTAT mode,
SET ROOM TEMP icon
is highlighted. This func-
tion will maintain room
temperature based on
desired setting.
-/$%
Function - ROOM TEMPERATURE settings
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Press UP or
DOWN arrow but-
tons to determine
desired setting
Wall Control
THERMOSTAT mode will automatically
adjust fireplace Flame Size and Fan
Speed based on the desired room
temperature. If AUX 1 (Fan) is pressed
AUT will display on the screen.
(When the control is first powered,
the THERMOSTAT mode will gather
room temperature information for 4
minutes before it will begin to operate
-after 4 minutes of having power
THERMOSTAT mode will initiate
immediately when selected).
• Press settings within
three seconds to adjust.
• Press UP arrow to
increase ROOM TEMP,
in 1 degree increments,
to a maximum of 90º F.
• Press DOWN arrow to
decrease ROOM TEMP,
in 1 degree decrements,
to a minimum of 55º F.
• Once the desired ROOM
TEMP is set, continuous
display mode will be displayed
after three seconds.
• In THERMOSTAT mode, to
change ROOM TEMP again,
press buttons to desired
setting.

Wall Control - WSK300
Control Specifications
13
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!58 AUXILIARY button
Function - AUXILIARY features
Press UP or DOWN
arrow buttons to
determine desired
setting
Wall Control
First press the !58 button multiple times
to scroll through to the desired Auxiliary
feature (A1, A2, or A3).
If desired Auxiliary selected is A1 or A2
use the UP or DOWN arrow to step
through the following 4 levels:
Auxiliary Features
!58
The button will operate the
following 3 auxiliary features:
A1 = FAN (always room heating)
A2 = SWITCHES 110VAC, HI/MED/LOW
A3 = SWITCHES 110VAC, ON/OFF
AUXILIARY function
level indicator
• Upon entering the OFF mode, all auxiliaries will be turned off with
the fireplace with the exception of A1 after leaving THERMOSTAT
mode. This mode activates a FAN cool-down feature that will
continue to operate the fan until all remaining heat has been
blown into the room.Auxiliary A1 (FAN) may not be operated in
the OFF mode, as this auxiliary is always a room-heating fan.
• A1 may be operated during the ON mode as desired. During the
THERMOSTAT mode A1 (FAN) will be adjusted automatically
(between OFF, L1 and L2) based on the desired room
temperature setting. It will also perform a warm-up when entering
THERMOSTAT mode, and cool-down when the flame is no longer
necessary to heat the room. This allows energy to be conserved
as the fan will only operate when the fireplace is warm.
&!.
• Auxiliaries A2 and A3 may
be adjusted in any of the
3 modes. When the ON or
THERMOSTAT mode is active
these settings will be saved
to memory and set back to
the desired levels when ON
or THERMOSTAT mode is
activated again.
OFF
L1 = Low
L2 = Medium
L3 = High

14
Note: During battery operation only, the wall control
will provide an audible “beep” periodically indicating the
batteries are getting low and that the batteries should be
changed. You can expect 2 days of continuous operation
from a fresh set of batteries.
Service:
If the symbol appears on the wall control, this indi-
cates a loss of communication between the wall control
and the control module. Check the following:
1. Unplug the control module from the junction box, and
remove any batteries, for 5 seconds. Plug the control
module and batteries back in.
OR
2. Check that the green, white/yellow, red wires are prop-
erly connected to the control module.
3. Call your fireplace dealer’s service department.
Power Out Operation:
In a power out condition, the wall control display screen
will not work. The only operable functions will be ON and
OFF.
1. Install 2 D cell batteries into battery holder located
in the valve cavity. This may require removal of the
decorative front to access. Do not operate fireplace
without the front in place due to potential fire hazard
conditions.
2. To turn the fireplace ON or OFF, simply push the mode
button.

15
TROUBLESHOOTING
The operating characteristics of your fireplace may vary during a power failure or power outage. the options listed below
will help determine the current state of your system.
Condition (at time of power failure) Result
Wall switch is in THERMOSTAT mode
with the main flame on and has no battery
backup or has dead batteries.
The fireplace will shut down and the display lights in the wall switch will be off. When the
power is restored to the system it will return to THERMOSTAT mode. The display lights
in the wall switch will come back on and the main burner will stay off for a period of time.
If the set temperature is higher than the room temperature after 4 minutes, the main flame
will come on. If the set temperature is lower than the room temperature after 4 minutes,
the main flame will stay off until the room temperature drops below the set point.
Wall switch is in THERMOSTAT mode with
the main flame OFF and has no battery
backup or has dead batteries.
The fireplace burner is not currently lit and will stay off. The display lights in the wall
switch will be off. When the power is restored to the system, it will return to THERMO-
STAT mode. The display lights in the wall switch will come back on and the main burner
will stay off for a period of time. If the set temperature is higher than the room tem-
perature after 4 minutes, the main flame will come on. If the set temperature is lower
than the room temperature after 4 minutes, the main flame will stay off until the room
temperature drops below the set point.
Wall switch is in ON mode with the main
flame on and has no battery backup or has
dead batteries.
The fireplace will shut down and the display lights in the wall switch will be off. When
the power is restored to the system it will default to the OFF mode. The display lights in
the wall switch will come back on, the pilot will stay on, and the fireplace will stay off.
The wall switch is in OFF mode with the
main flame off and has no battery backup
or has dead batteries.
The fireplace will stay off and the display lights in the wall switch will be off. When the
power is restored to the system, it will stay in the OFF mode. The display lights in the
wall switch will come back on and the fireplace will stay off.
The all switch is in THERMOSTAT mode
with the main flame on and it has battery
backup.
The fireplace will stay on and the main burner will turn to HIGH. The FOL*
(Flame on a log) will also have flame. The display lights in the wall switch will be off and
the fireplace can be turned on and off by pressing the MODE button.
If the main flame is on when the power is restored to the system, it will return to the
THERMOSTAT mode and the display lights in the wall switch will come back on.
If the main flame is off when the power is restored to the system, it will go to OFF mode
and the display lights in the wall switch will come back on.
*Not all units using this system have a FOL (Flame on a Log) feature.
The wall switch is in the THERMOSTAT
mode with the main flame off and it has
battery backup.
The fireplace main burner will stay off and the display lights in the wall switch will be off.
The fireplace can be turned on and off by pressing the mode button.
If the main flame is on when the power is restored to the system, it will return to the ON
mode and the display lights in the wall switch will come back on.
If the main flame is off when the power is restored to the system, it will go to OFF mode
and the display lights in the wall switch will come back on.
The wall switch is in ON mode with the
main flame on and it has battery backup.
The fireplace will stay on and the main burner will turn to HIGH, the FOL* (Flame on a
Log) will also have flame. The display lights in the wall switch will be off and the fire-
place can be turned on and off by pressing the MODE button.
If the main flame is on when the power is restored to the system, it will return to the ON
mode and the display lights in the wall switch will come back on.
If the main flame is off when the power is restored to the system, it will go to OFF mode
and the display lights in the wall switch will come back on.

16
Condition (at time of power failure) Result
The wall switch is in ON mode with the main flame on and it has
battery backup
The fireplace will stay on and the main burner will turn to HIGH,
the FOL* (Flame on a Log) will also have flame. The display
lights in the wall switch will be off and the fireplace can be turned
on and off by pressing the mode button.
If the main flame is on when the power is restored to the system,
it will return to the ON mode and the display lights in the wall
switch will come back on.
If the main flame is off when the power is restored to the system,
it will go to OFF mode and the display lights in the wall switch will
come back on.
*Not all units using this system have a FOL (Flame on a Log)
feature.
The wall switch is in OFF mode with the main flame off and it has
battery backup.
The fireplace main burner will stay off. The display lights in the
wall switch will be off and the fireplace can be turned on and off
by pressing the MODE button.
If the main flame is on when the power is restored to the system,
it will return to the ON mode and the display lights in the wall
switch will come back on.
If the main flame is off when the power is restored to the system,
it will go to OFF mode and the display lights in the wall switch will
come back on.
TROUBLESHOOTING (continued)
The operating characteristics of your fireplace may vary during a power failure or power outage. the options listed below
will help determine the current state of your system.
SERVICE PARTS
DESCRIPTION PART NUMBER
Wall Switch Wire 2095-550
Solenoid, Hi/Lo Flame 2101-029
Wall Control Assembly 2106-072
Control Box Assembly
(includes 1 cord assembly and 1 cable assembly) 2106-025