Heat Controller Comfort-Aire REG-71A User manual

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CAUTION
webs
• BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.
5EG-123A
SERVICE MANUAL

2Room Air Conditioner
Air Conditioner Service Manual
TABLE OF CONTENTS
Safety Precautions..........................................................................................................................................3
Dimensions .....................................................................................................................................................5
Symbols Used in this Manual......................................................................................................................5
Outside Dimensions...................................................................................................................................5
Product Specifications ..................................................................................................................................6
Installation.......................................................................................................................................................7
Select the Best Location ...........................................................................................................................7
Installation Check.......................................................................................................................................7
How to Secure the Drain Pipe(When using drain pipe)..............................................................................7
How to Install(Models without Installation Kit)............................................................................................8
How to Install(Models with Installation Kit).................................................................................................9
Suggested Tool Requirements.................................................................................................................11
Operation ......................................................................................................................................................14
Features...................................................................................................................................................14
Control Locations Function of Controls....................................................................................................14
Disassembly ..................................................................................................................................................15
Mechanical Parts......................................................................................................................................15
Air Handling Parts....................................................................................................................................16
Electrical Parts .........................................................................................................................................17
Refrigerating Cycle...................................................................................................................................19
Schematic Diagram.......................................................................................................................................22
Wiring Diagram.........................................................................................................................................22
Troubleshooting Guide.................................................................................................................................23
Piping System ..........................................................................................................................................23
Troubleshooting Guide .............................................................................................................................24
Room Air Conditioner Voltage Limits........................................................................................................26

Service Manual 3
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
■Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
■Meanings of symbols used in this manual are as shown below.
WARNING
CAUTION
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to property only.
WARNING
■Installation
Do not use damaged power cord plugs, or a
loose socket.
• There is risk of fire or electric shock.
Always use the power plug and socket with
the ground terminal.
• There is risk of electric shock.
Be sure not to do.
Be sure to follow the instruction.

4Room Air Conditioner
Safety Precautions
Do not modify or extend the power cord.
• There is risk or fire or electric shock.
Do not install, remove, or re-install the unit by
yourself(customer).
• There is risk of fire, electric shock, explosion, or injury.
Be cautious when unpacking and installing
the product.
• Sharp edges could cause injury. Be especially careful
of the case edges and the fins on the condenser and
evaporator.
Do not store or use flammable gas or com-
bustibles near the air conditioner.
• There is risk of fire or failure of product.
Be sure the installation area does not deterio-
rate with age.
• If the base collapses, the air conditioner could fall with
it, causing property damage, product failure, and per-
sonal injury.
Gasolin
Sharp edges

Dimensions
Dimensions
H
W
D
W mm(inch) 471(18 9/16) 600(23 5/8)
H mm(inch) 352(13 7/8) 380(14 31/22)
Dmm(inch)525(20 11/16)576(22 1/16)
Model
Dimension
REG-71A REG-123A
Outside Dimensions
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that could cause harm to the
air conditioner.
This symbol indicates special notes.
NOTICE
Symbols Used in this Manual
Service Manual 5
Heat

6Room Air Conditioner
Specfications
Product Specifications
POWER SUPPLY
COOLING CAPACITY (Btu/h)
INPUT (W)
RUNNING CURRENT (A)
E.E.R (BTU/W.h)
HEATING CAPACITY (Btu/h)
INPUT (W)
RUNNING CURRENT (A)
INDOOR(°C)
OUTDOOR(°C)
INDOOR(°C)
OUTDOOR(°C)
REFRIGERANT (R-22) CHARGE
EVAPORATOR
CONDENSER
FAN, INDOOR
FAN, OUTDOOR
FAN SPEEDS, FAN/COOLING/HEATING
FAN MOTOR
OPERATION CONTROL
ROOM TEMP. CONTROL
AIR DIRECTION CONTROL
CONSTRUCTION
ELECTRIC HEATER
COMPRESSOR
PROTECTOR FAN MOTOR
ELECTRIC HEATER
POWER CORD
DRAIN SYSTEM
NET WEIGHT (lbs/kg)
OUTSIDE DIMENSION (inch)
(W x H x D) (mm)
1Ø,115V, 60Hz 1Ø, 208/230V, 60Hz
6,900 11,500/12,000
710 1,170/1,220
6.6 5.5/5.8
9.7 9.8/9.8
3850 9,200/11,200
1,260 2,900/3,500
11.0 14.0/15.3
26.7 (DB)* 19.4 (WB)**
35 (DB)* 23.9 (WB)**
21.1 (DB)* 15.6 (DB)**
8.3 (DB)* 6.1 (DB)**
385(13.6 oz) 605(21.3 oz)
2ROW 14STACKS 2ROW 13STACKS
2ROW 16STACKS 2ROW 17STACKS
BLOWER
PROPELLER TYPE FAN WITH SLINGER-RING
1 / 2 / 2
6 POLES
TOUCH PANEL
THERMISTOR
VERTICAL LOUVER(RIGHT&LEFT)
HORIZONTAL LOUVER(UP&DOWN)
SLIDE IN-OUT CHASSIS
1.2KW, 115V 3.5KW, 230V
OVERLOAD PROTECTOR
INTERNAL THERMAL PROTECTOR
FUSE LINK, BIMETAL THERMOSTAT
1.6m(3 WIRE WITH GROUNDING)
ATTACHMENT PLUG(CORD-CONNECTED TYPE)
DRAIN PIPE OR SPLASHED BY FAN SLINGER
60/27 87/39
18 X 13 7/8X 20 11/16 23 5/8X 14 31/22 X 22 5/16
470 X 353 X 525 600 X 380 X 525
REG-71A REG-123A
MODELS
ITEMS
OPERATING
CONDITION
COOLING
HEATING
* DB:Dry Bulb
** WB:Wet Bulb
NOTE: Please refer to Label Quality on the produst since this specification may be changed for improving performance.

Service Manual 7
Installation
Installation
Select the Best Location
Installation Check
How to Secure the Drain Pipe(When using drain pipe)
1.To prevent vibration and noise, make sure the unit is
installed securely and firmly.
2.Install the unit where the sunlight does not shine directly
on the unit.
3.The outside of the cabinet must extend outward for at
least 12" and there should be no obstacles, such as a
fence or wall, within 20" from the back of the cabinet
because it will prevent heat radiation of the condenser.
Restriction of outside air will greatly reduce the cooling
efficiency of the air conditioner.
CAUTION: All side louvers of the cabinet
must remain exposed to the outside of
the structure.
4.Install the unit a little slanted so the back is slightly lower
than the front (about 1/2"). This will help force condensed
water to the outside.
5.Install the unit from the bottom about 30"~60" above the
floor level.
The setting conditions must be checked prior to initial starting.
The following items are especially important checking points when the installation is finished.
1. Grounding wire (Green or Green and Yellow) is provided in the power cord. The green wire must be grounded.
2. Connect to a single-outlet 15A circuit.
(or 20A circuit for Electric Heater Model)
3. To avoid vibration or noise, make sure the air conditioner is installed securely.
4 Avoid placing furniture or draperies in front of the air inlet and outlet.
In humid weather, excess water may cause the BASE PAN to overflow. To drain
the water, remove the DRAIN CAP and secure the DRAIN PIPE to the rear hole of
the BASE PAN. Press the drain pipe into the hole by pushing down and away from
the fins to avoid injury.
Optional
1. Install the drain pan over the corner of the cabinet where you removed the
plug with 4 (or 2) screws.
2. Connect the drain hose to the outlet located at the bottom of the drain pan.
You can purchase the drain hose or tubing locally to satisfy your particular
needs. (Drain hose is not supplied).
3. Select the most appropriate connection from among the following figures (by
considering the hole of the unit) to fit drain pan to your own unit.
AWNING
COOLED AIR HEAT
RADIATION
30"~60"
ABOUT 1/2"
Over 20"
FENCE
Drain pipe
Drain cap
Fig. 4
Fig. 3
Fig. 2
DRAIN
PAN DRAIN HOSE
Fig. 1
CABINET SCREW
Figure 1

8Room Air Conditioner
Installation
How to Install(Models without Installation Kit)
1. Remove the screws that fasten the cabinet
at both sides and at the back.
2. Slide the unit from the cabinet by gripping
the base pan handle and pulling forward
while bracing the cabinet.
3. Remove EPS Material.
4. Slide the unit into the cabinet.
CAUTION: For security pur-
pose, reinstall screw at cabi-
net's sides.
5. Attach the front grille to the cabinet by
inserting the tabs on the grille into the tabs
on the fornt of the cabinet. Push the grille in
until it snaps into place.
6. Lift the inlet grille and secure it with a screw
through the front grille.
Shipping screws
TIMER
ENERGY
SAVER
MODE
On/Off
On/Off Fan Cool
Heat
TIMER
ENERGY
SAVER
MODE
On/Off
On/Off Fan Cool
Heat
EPS Material
TIMER
ENERGY
SAVER
MODE
On/Off
On/Off FanCool
Heat
Power cord
Screw
Screw
TIMER
ENERGY
SAVER
MODE
On/Off
On/OffFanCool
Heat
TIMER
ENERGY
SAVER
MODE
On/Off
On/OffFanCool
Heat

Service Manual 9
Installation
How to Install(Models with Installaion Kit)
When Using Gasket
When Using Installation Kits
1. Window Requirements
This unit is designed for installation in
standard double hung windows with actual opening
widths from 27" to 39".
The top and bottom window sash must open suffi-
ciently to allow a clear vertical opening of 16" from the
bottom of the upper sash to the window stool.
2. Installation Kits Contents
A
B
DE
F
H
2
3I
4
2
1A
RIGHT SIDE
HORIZONTAL
LINE
B
1. WINDOW (WIDTH-A, HEIGHT-B)
2. GASKET
3. WALL
4. DETAILS 5.1 x 30 ROUND HEAD WOOD
SCREWS
ABCDE F HI
625mm 392mm 280mm 30mm 0~25mm OVER 420mm 5~10mm -5~5mm
(245/8") (157/16") (111/32") (11/16") (0~1") (OVER 1617/32") (3/16"~3/8") (-3/16"~3/16")
27" to 39"
16" min Stool
Interior wall
235/8" min
(Without frame curtain)
Offset
1/2" to 11/4"
Sill
Exterior
12 3 4
8 9
14
11
76
10
5
13
12
■Top retainer bar is in
the product package.
NO. NAME OF PARTS Q'TY
1 FRAME CURTAIN 2
2 SILL SUPPORT 2
3 BOLT 2
4 NUT 2
5
SCREW(TYPE A) (10mm(2/5")) 16
6
SCREW(TYPE B) 3
7
SCREW(TYPE C) 5
8 FOAM-STRIP 1
9
FOAM-PE (920mm x 30mm x 2mm) 1
10
UPPER GUIDE 1
11
FOAM-PE (600mm x 25mm x 2mm) 1
12 FRAME GUIDE 2
13
WINDOW LOCKING BRACKET 1
14 DRAIN PIPE 1
D5.1mm(0.2")/16mm(0.63")
D4.1mm(0.17")/16mm(0.63")
REG-123A

Installation
10 Room Air Conditioner
When Using Installation Kits
1. Window Requirements
This unit is designed for installation in
standard double hung windows with actual opening
widths from 22" to 36".
The top and bottom window sash must open suffi-
ciently to allow a clear vertical opening of 15" from
the bottom of the upper sash to the window stool.
REG-71A
A
B
DEF
C
HJ
2
3
4
2
1
G
A
RIGHT SIDE
HORIZONTAL
LINE
B
I
TIMER
ENERGY
SAVER
MODE
On/OffOn/Off Fan Cool
Heat
TIMER
ENERGY
SAVER
MODE
On/Off
On/OffFanCool
Heat
1. WINDOW (WIDTH-A, HEIGHT-B)
2. GASKET
3. WALL
4. DETAILS 5.1 x 30 ROUND HEAD WOOD
SCREWS
ABCDE F GH J K
495mm 366mm 250mm 30mm 0~25mm OVER 420mm 12mm 32mm 5~10mm 0~5mm
(191/2") (147/16") (10") (11/16") (0~1") (OVER 1617/32") (1/2") (11/4") (3/16"~3/8") (0~3/16")
2. Installation Kits Contents
22" to 36"
Stool
Interior wall
181/2" min
(Without frame curtain)
Offset
1/2" to 11/4"
Sill
Exterior
15" min
(With frame curtain)
12 3 4
8 9
14
11
76
10
5
13
12
■Top retainer bar is in
the product package.
NO. NAME OF PARTS Q'TY
1 FRAME CURTAIN 2
2 SILL SUPPORT 2
3 BOLT 2
4 NUT 2
5 SCREW(TYPE A) (10mm(2/5")) 16
6 SCREW(TYPE B) 3
7 SCREW(TYPE C) 5
8 FOAM-STRIP 1
9 FOAM-PE (920mm x 30mm x 2mm) 1
10 UPPER GUIDE 1
11 FOAM-PE (600mm x 25mm x 2mm) 1
12 FRAME GUIDE 2
13 WINDOW LOCKING BRACKET 1
14 DRAIN PIPE 1
D5.1mm(0.2")/16mm(0.63")
D4.1mm(0.17")/16mm(0.63")

Service Manual 11
Suggested Tool Requirements
SCREWDRIVER (+, -), RULER, KNIFE, HAMMER, PENCIL, LEVEL
Preparation of Chassis
1. Remove the screws that fasten the cabinet at both
sides and at the back.
2. Slide the unit out from the cabinet by gripping the
base pan handle and pulling forward while
bracing the cabinet.
3. Remove EPS Material.
4. Cut the window sash seal to the proper length. Peel
off the backing and attach the foam-pe to the
underside of the window sash.
5. Remove the backing from the top upper guide
Foam PE and attach it to the bottom of the upper
guide .
6. Attach the upper guide onto the top of the cabinet
with 3 type A screws.
7. Insert the frame guides into the bottom of the
cabinet.
8. Insert the Frame Curtain into the upper guide
and frame guides .
9. Fasten the curtains to the unit with 4 Type A screws
at the both sides.
Cabinet Installation
1. Open the window. Mark a line on center of the win-
dow sill(or desired air conditioner location).
Carefully place the cabinet on the window sill and
align the center mark on the bottom front with the
center line marked in the window sill.
2. Pull the bottom window sash down behind the
upper guide until it meets.
Do not pull the window sash down so
tightly that the movement of Frame
Curtain is restricted.
NOTICE
Shipping screws
EPS Material
9
10
11
10
5
5
5
12
12
(Type A)
(Type A)
Upper Guide
Front Angle Window sill
Upper guide
Window Sash
Cabinet
Frame Curtain
10
1
TIMER
ENERGY
SAVER
MODE
On/Off
On/OffFanCool
Heat
TIMER
ENERGY
SAVER
MODE
On/Off
On/OffFanCool
Heat
TIMER
ENERGY
SAVER
MODE
On/Off
On/OffFanCool
Heat
Figure 2
Figure 3
Installation

12 Room Air Conditioner
INDOOR OUTDOOR
Sill Support
Nut
Bolt
2
4
3
INDOOR OUTDOOR
12
6
7
2
5
Frame Guide
About 1/2"
Screw(Type A)
Cabinet
6
2
About 1/2"
Screw(Type B) 5 Screw(Type A)
Sill support
Sash track
Front Angle
Type C
Screw(Type B)
Sill support
3. Loosely assemble the sill support using the parts
in Figure 4.
4. Select the position that will place the sill
support near the outer most point on sill
(See Figure 4)
Be careful when you install the cabinet
(Frame Guides are broken easily).
5. Attach the sill support to the cabinet track hole in
relation to the selected position using
2 Type A screws in each support (See Figure 5).
6. The cabinet should be installed with a very slight
tilt (about 1/2") downward toward the outside
(See Figure 6).
Adjust the bolt and the nut of Sill Support for bal-
ancing the cabinet.
7. Attach the cabinet to the window stool by
driving the screws (Type B) through the front
angle into window stool (5/8").
8. Pull each Frame Curtain properly to each window
sash track, and repeat step 2.
9. Attach each Frame Curtain to the window sash by
using screws (Type C).(See Figure 7)
NOTICE
Figure 4
Figure 5
Figure 6
Figure 7
Installation

Service Manual 13
Installation
13
8
Foam-Strip
Screw(Type A)
Screw(Type A)
Power cord
TIMER
ENERGY
SAVER
MODE
On/Off
On/Off FanCool
Heat
TIMER
ENERGY
SAVER
MODE
On/OffOn/Off Fan Cool
Heat
TIMER
ENERGY
SAVER
MODE
On/OffOn/Off Fan Cool
Heat
10. Slide the unit into the cabinet.(See Fig. 8)
CAUTION: For security purpose, reinstall
screws (Type A) at the cabinet's sides.
11. Cut the Foam-Strip to the proper length and insert
between the upper and lower window sash.
(See Fig. 9)
12. Attach the window Locking Bracket with a type C
screw. (See Fig. 10)
13. Attach the front grille to the cabinet by inserting the
tabs on the grille into the tabs on the front of the cab-
inet. Push the grille in until it snaps into place.
(See Fig. 11)
14. Lift the inlet grille and secure it with a type A screw
through the front grille.(See Fig. 12)
Figure 11
Figure 8
Figure 9
Figure 10
Figure 13
Figure 12

14 Room Air Conditioner
•Designed for COOLING and HEATING.
•Powerful and whispering cooling.
•Slide-in and slide-out chassis for the simple instal-
lation and service.
•Side air-intake, side cooled-air discharge.
•Built-in adjustable THERMOSTAT
•Washable one-touch filter
•Compact size
•Reliable and efficient rotary compressor
Operation
Operation
Features
Control Locations Function of Controls
CLOSE VENT OPEN
Power
Temp
Fan Speed
Timer Mode
Energy
Saver
1
4
2
7
3
5
Power
Temp
Fan Speed
Timer Mode
Energy
Saver Auto Swing
1
4
2
8
7
3
5
REMOTE CONTROLLER
1. POWER BUTTON
To turn the air conditioner ON, push the button. To turn the
air conditioner OFF, push the button again.
This button takes priority over any other buttons.
2. OPERATION MODE SELECTION BUTTON
Everytime you push this button, it will toggle COOL, FAN
and HEAT.
3. ON/OFF TIMER BUTTON
Everytime you push this button, timer is set as
follows.(1Hour ➔2Hours ➔3Hours ➔4Hours ➔5Hours
➔6Hours ➔7Hours ➔8Hours ➔9Hours ➔10Hours ➔
11Hours ➔12Hours ➔Cancel)
4. FAN SPEED SELECTOR
Everytime you push this button, it is set as follows.
(Hi[ ] ➔Low[ ] ➔Hi[ ]....)
5. ROOM TEMPERATURE SETTING BUTTON
This button can automatically control the temperature of
the room. The temperature can be set within a range of
60°F to 86°F by 1°F.
6. ENERGY SAVER
The fan stops when the compressor stops cooling.
Approximately every 3 munutes the fan will turn on and
check the room air to determine if cooling is needed.
7. REMOCON SIGNAL RECEIVER
8. AUTO SWING
This button can automatically control the air flow direction.
CAUTION: A slight heat odor may
come from the unit when first
switching to HEAT after the cooling
season is over. This odor, caused by fine
dust particles on the heater, will disappear
quickly.
REG-123A
REG-123A REG-71A
REG-71A
3
45
6
2
3
5
4
6
4
3 6 2 5 11
77
Heat
• VENTILATION
The ventilation lever must be in the CLOSE position in
order to maintain the best cooling conditions.
When a fresh air is necessary in the room, set the ven-
tilation lever to the OPEN position.
The damper is opened and room air is exhausted.

Service Manual 15
Disassembly
Disassembly
Mechanical Parts
—Before the following disassembly, CONTROL BOX set to OFF and disconnect the power cord.
1. Front Grille
1. Open the lnlet grille upward .
2. Remove the screw that fastens the front grille.
3. Pull the front grille from the right side.
4. Remove the front grille.
5. Re-install the component by referring to the removal
procedure, above.(See Figure 14)
2. Cabinet
1. After disassembling the FRONT GRILLE, remove the
2 screws that fasten the cabinet at both sides.
2. Remove the 2 screws that fasten the cabinet at back.
3. Pull the base pan forward. (See Figure 15)
4. Remove the cabinet.
5. Re-install the component by referring to the removal
procedure, above.
3. Control Box
1. Remove the front grille. (Refer to section 1)
2. Remove the cabinet. (Refer to section 2)
3. Remove the 2 screws that fasten the control box
cover.
4. Remove two housings that connect compressor wire
and motor wire in the control box.
5. Discharge the capacitor by placing a 20,000 ohm
resistor across the capacitor terminals.
6. Remove the 2 screws that fasten the control box.
7. Pull the control box forward completely.
8. Re-install the components by referring to the removal
procedure, above. (See Figure 16)
(Refer to the circuit diagram found on page 23 in this
manual and on the control box.)
2
3
4
8
7
6
5
Off
Med
FanHigh
Cool
TIMER
ENERGY
SAVER
MODE
On/Off
On/Off FanCool
Heat
TIMER
ENERGY
SAVER
MODE
On/Off
On/Off Fan Cool
Heat
Figure 14
Figure 16
Figure 15

16 Room Air Conditioner
Disassembly
TIMER
ENERGY
SAVER
MODE
On/Off
On/Off Fan Cool
Heat
Figure 17
Figure 18
Figure 19
Figure 20
4. Air Guide and Turbo Fan
1. Remove the front grille. (Refer to section 1)
2. Remove the cabinet. (Refer to section 2)
3. Remove the control box. (Refer to section 3)
4. Remove the 4 screws that fasten the brace.
5. Remove the brace.
6. Remove the 2 screws that fasten the evaporator.
7. Move the evaporator forward and pulling it upward
slightly. (See Figure 17)
8. Move the evaporator to the left carefully.
9. Remove the 2 terminals carefully. (See Figure 18,
at Electric heater Model)
10. Remove the 3 screws that fasten the Heater
Cover. (See Figure 18, at Electric Heater Model)
11. Remove the Heater cover. (See Figure 18, at
Electric Heater Model)
12. Pull out the hook of orifice by pushing the tabs
and remove it. (See Figure 19)
13. Remove the clamp with a hand plier that secures
the blower.
14. Remove the blower.
15. Remove the 4 screws that fasten the air guide
from the barrier.
16. Move the air guide backward, pulling out from
the base pan.
17. Re-install the components by referring to the
removal procedure, above.
5. FAN
1. Remove the cabinet. (Refer to section 2)
2. Remove the brace (Refer to section 4)
3. Remove the 4 screws that fasten the condenser.
4. Move the condenser to the left carefully.
5. Remove the clamp that secures the fan.
6. Remove the fan. (See Figure 20)
7. Re-install by referring to the removal procedure.
Air Handling Parts

Service Manual 17
6. Shroud
1. Remove the fan. (Refer to section 5)
2. Remove the screw that fastens the shroud.
3. Remove the shroud. (See Figure 21)
4. Re-install the component by referring to the
removal procedure, above.
7. Overload Protector
1. Remove the cabinet. (Refer to section 2)
2. Remove the nut that fastens the terminal cover.
3. Remove the terminal cover. (See Figure 22)
4. Remove all the leads from the overload protec-
tor.
5. Remove the overload protector.
6. Re-install the component by referring to the
removal procedure, above.
8. Compressor
1. Remove the cabinet. (Refer to section 2)
2. Discharge the refrigerant system using a
Freon™Recovery System.
If there is no valve to attach the recovery sys-
tem, install one (such as a Watco A-1) before
venting the Freon™.. Leave the valve in place
after servicing the system.
3. Remove the overload protector. (Refer to sec-
tion 7)
4. After purging the unit completely, unbraze the
suction and discharge tubes at the compressor
connections.
5. Remove the 3 nuts and the 3 washers that
fasten the compressor.
6. Remove the compressor. (See Figure 23)
7. Re-install the components by referring to the
removal procedure, above.
Disassembly
Electrical Parts
Figure 21
Figure 22
Figure 23

18 Room Air Conditioner
Disassembly
9. Capacitor
1. Remove the control box. (Refer to section 3)
2. Remove the knobs and the screw that fasten
control panel from control box.
3. Remove the screw that located in the front.
4. Open the bottom side of control box.
5. Remove the screw and the clamp that fastens
the capacitor.
6. Disconnect all the leads of capacitor terminals.
7. Re-install the components by referring to the
removal procedure, above. (See Figure 24)
10. Power Cord
1. Remove the control box. (Refer to section 3)
2. Open the control box. (Refer to section 9)
3. Disconnect the grounding screw from the control
box.
4. Disconnect the 2 receptacles.
5. Remove a screw which fastens the clip cord.
(See Figure 25)
6. Remove the power cord.
7. Re-install the component by referring to the
above removal procedure, above.
(Use only one ground-marked hole for ground
connection.)
8. If the supply cord of this appliance is damaged, it
must be replaced by the special cord. (The
special cord means the cord that has the same
specification marked on the supply cord attached
at the unit.)
11. Thermistor
1. Remove the control box. (Refer to section 3)
2. Open the control box. (Refer to section 6)
3. Disconnet the thermistor terminals from main
P.W.B assembly.
4. Remove the thermistor.
5. Re-install the components by refereing to the
above removal procedure. (See Figure 26)
12. SYNCHRONOUS MOTOR
1. Remove the control box. (Refer to section 3)
2. Unfold the control box. (Refer to section 10)
3. Remove the crankshaft.
4. Disconnect all the leads of the synchronous
motor.
5. Remove the 2 screws which fasten the
synchronous motor. (See Fig. 27)
6. Re-install the components by referring to the
removal procedure, above.
Figure 24
Figure 25
Figure 26
Figure 27

Service Manual 19
Disassembly
13. Motor
1. Remove the cabinet. (Refer to section 2)
2. Remove the evaporator. (Refer to section 4)
3. Remove the orifice. (Refer to section 4)
4. Remove the blower. (Refer to section 4)
5. Remove the fan. (Refer to section 5)
6. Remove the control box cover and disconnect 5
or 4 wires of motor housing. (Refer to section 3)
7. Remove the 2 or 4 screws that fasten the motor
from the mount motor. (See Figure 28)
8. Remove the motor.
9. Re-install the components by referring to the
removal procedure, above.(See Figure 28)
CAUTION: Discharge the refrigerant
system using a FreonTM Recovery
System. If there is no valve to attach the
recovery system, install one (such as a
WATCO A-1) before venting the FreonTM.
Leave the valve in place after servicing
the system.
14. Condenser
1. Remove the cabinet. (Refer to section 2)
2. Remove the 4 screws that fasten the
brace.(Refer to section 4)
3. Remove the 5 screws that fasten the condenser
and shroud.
4. After discharging the refrigerant completely,
unbraze the interconnecting tube at the con-
denser connections.
5. Remove the condenser.
6. Re-install the component by referring to notes.
(See Figure 29)
15. Evaporator
1. Remove the cabinet. (Refer to section 2)
2. Remove the 2 screws that fasten the
evaporator.
3. Move the evaporator sideways carefully.
(Refer to section 4)
4. After discharging the refrigerant completely,
unbraze the interconnecting tube at the evapo-
rator connections.
5. Remove the evaporator.
6. Re-install the component by referring to notes.
(See Figure 30)
Figure 28
Figure 29
Figure 30
Refrigerating Cycle

20 Room Air Conditioner
Disassembly
—Replacement of the refrigeration cycle.
1. When replacing the refrigeration cycle, be sure to
Discharge the refrigerant system using a FreonTM
recovery System.
If there is no valve to attach the recovery system,
install one (such as a WATCO A-1) before venting
the FreonTM. Leave the valve in place after
servicing the system.
2. After discharging the unit completely, remove the
desired component, and unbraze the pinch-off
tubes.
3. Solder service valves into the pinch-off tube ports,
leaving the valves open.
4. Solder the pinch-off tubes with Service valves.
5. Evacuate as follows.
1) Connect the vacuum pump, as illustrated figure
31A.
2) Start the vacuum pump, slowly open manifold
valves A and B with two full turns counterclock-
wise and leave the valves open.
The vacuum pump is now pulling through valves
A and B up to valve C by means of the manifold
and entire system.
CAUTION: If high vacuum equip-
ment is used, just crack valves A
and B for a few minutes, then open slowly
with the two full turns counterclockwise.
This will keep oil from foaming and being
drawn into the vacuum pump.
3) Operate the vacuum pump vaccum for 20 to 30
minutes, until 600 microns of vacuum is
obtained. Close valves A and B, and observe
vacuum gauge for a few minutes. A rise in
pressure would indicate a possible leak or
moisture remaining in the system. With valves
A and B closed, stop the vacuum pump.
4) Remove the hose from the vacuum pump and
place it on the charging cylinder. See figure
31B. Open valve C.
Discharge the line at the manifold connection.
5) The system is now ready for final charging.
6. Recharge as follows :
1) Refrigeration cycle systems are charged from
the High-side. If the total charge cannot be put
in the High-side, the balance will be put in the
suction line through the access valve which you
installed as the system was opened.
2) Connect the charging cylinder as shown in fig-
ure 31B.
With valve C open, discharge the hose at the
manifold connection.
3) Open valve A and allow the proper charge to
enter the system. Valve B is still closed.
4) If more charge is required, the high-side will not
take it. Close valve A.
5) With the unit running, open valve B and add the
balance of the charge.
a. Do not add the liquid refrigerant to the Low-
side.
b. Watch the Low-side gauge; allow pressure to
rise to 30 lbs.
c. Turn off valve B and allow pressure to drop.
d. Repeat steps b. and c. until the balance of the
charge is in the system.
6) When satisfied the unit is operating correctly,
use the pinch-off tool with the unit still running
and clamp on to the pinch-off tube. Using a tube
cutter, cut the pinch-off tube about 2 inches
from the pinch-off tool. Use sil-fos braze and
braze pinch-off tube closed. Turn off the unit,
allow it to set for a while, and then test the leak-
age of the pinch-off connection.
16. Capillary Tube
1. Remove the cabinet. (Refer to section 2)
2. After discharging the refrigerant completely,
unbraze the interconnecting tube at the capil-
lary tube.(See caution above)
3. Remove the capillary tube.
4. Re-install the component by referring to notes.
NOTICE