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  9. Carrier 50CE Series Instruction Manual

Carrier 50CE Series Instruction Manual

to the Expertf
Owner's Information Manual
Fig. 1-Unit 50CE
NOTE TO EQUIPMENT OWNER:
For your convenience, please record the model and serial numbers of your new equipment in the spaces
provided. This information, along with the installation data and dealer contact information, will be helpful
should your system require maintenance or service.
UNIT INFORMATION
Model #
Serial #
ACCESSORIES (List type and model #)
INSTALLATION INFORMATION
Date Installed
DEALERSHIP CONTACT INFORMATION
Company Name
Address
Phone Number
Technician Name
NOTE TO INSTALLER:
This manual must be left with the equipment owner.
i
SAFETY CONSIDERATIONS
Installation and servicing of this equipment can be hazardous due to
mechanical and electrical components. Only trained and qualified
personnel should install, repair, or service this equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on this
equipnmnt, observe precautions in the literature, on tags. and on la-
bels attached to or shipped with the unit and other safety precautions
that may apply.
Follow all safety codes. Installation nmst be in compliance with lo-
cal and national building codes. Wear safety glasses, protective
clothing, and work gloves. Have fire extinguisher available. Read
these instructions thoroughly and follow all warnings or cautions
included in literature and attached to the unit.
Recognize safety information. This is the safety-alert symbol/_
When you see this symbol on the unit and in instructions or manuals.
be alert to the potential for personal injury.
Understand these signal words: DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which could
result in personal injury or death. CAUTION is used to identify un-
safe practices which may result in minor personal injury or product
and property damage. NOTE is used to highlight suggestions which
will result in enhanced installation, reliability, or operation.
Note: Installer: This manual should be left with the equipment user.
FOR YOUR SAFETY
Failure to follow this caution may result in personal injury.
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury,
death or property damage.
Do not use this unit if any part has been under water.
Imnmdiately call a qualified service technician to inspect the
unit and to replace any part of the control system which has
been under water.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury,
or death.
Before performing recommended maintenance, be sure the
main power switch to unit is turned off.
STARTING OR SHUTTING UNIT OFF
To start the unit:
1. Turn on the electrical power supply to unit.
2. Set MODE control to desired mode and the User Interface
for automatic control.
To shut unit off:
Note: If the unit is being shut down because of a malfunction, call
your dealer as soon as possible.
1. Set system MODE control to OFF.
2. Turn off the electrical power supply to unit.
OPERATING YOUR UNIT
The operation of your packaged cooling system is controlled by the
Infinity" User Interface (UI). You may adjust the temperature
manually through the UI or program the UI for automatic control.
See UI manual for detailed instructions.
Step 1--Cooling Mode
With the UI control set to COOL, your unit will run in cooling mode
until the indoor temperature is lowered to the level you have se-
lected. On extremely hot days, your unit will run for longer periods
at a time and have shorter "off" periods than on moderate days.
Step 2--Heating Mode (if installed with optional electric heat)
Your system may also be equipped with an electric heating source.
On cold days and nights, place your UI control to HEAT and your
system will automatically turn on the electric heat in order to main-
tain the level of comfort you have selected.
Step 3--Emergency Heating Mode
In the event of 1_7Ifailure, the emergency heat mode allows your
electric heating source to keep your home or office wann until your
1-7Ican be serviced. Contact your dealer for more information.
Step 4_Emergency Cooling Mode
In the event of 1-7Ifailure, the emergency cooling mode allows your
unit to keep your home or office cool until your UI can be serviced.
Contact your dealer for more information.
MAINTENANCE AND SERVICE
This section discusses maintenance that should be performed by
your dealer and care you. as the owner, may wish to handle for your
new unit.
Routine Maintenance
All routine maintenance should be handled by skilled, experienced
personnel. Your dealer can help you establish astandard procedure.
FOR YOUR SAFETY
Failure to follow this caution may result in personal injury.
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
To assure proper functioning of the unit. flow of condenser air nmst
not be obstructed from reaching the unit. Clearance from the top of
the unit is 48 in. Clearance of at least 36 in. is required on sides ex-
cept the power entry side (42 in. clearance) and the duct side (12 in.
minimum clearance).
Maintenance and Care for the Equipnmnt Owner
Before proceeding with those things yon might want to maintain
yourself, please carefully consider the following:
FIRE,EXPLOSION, ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury,
death or property damage.
1. TURN OFF ELECTRICAL POWER TO YOUR UNIT
BEFORE SERVICING OR PERFORMING
MAINTENANCE.
2. When removing access panels or performing maintenance
functions inside your unit, be aware of sharp sheet metal
parts and screws. Although special care is taken to reduce
sharp edges to a minimum, be extremely careful when
handling parts or reaching into the unit.
Air Filters
The air filter(s) should be checked at least every 3 months and
changed or cleaned whenever it becomes dirty. Dirty filters produce
excessive stress on the blower motor and can cause the motor to
overheat and shut down.
This unit must have an air filter in place before it can be operated.
These filters should be located in at least one of two places. In many
applications, the installer will provide return air filter grilles
mounted on the wall or ceiling of the conditioned structure. In the
instance of filter grilles, the filters can simply be removed from the
grille and replaced.
The other typical application is an accessory filter rack installed in-
side the unit itself. The following information is given to assist in
changing filters used in these internal filter racks.
Table 1 indicates the correct filter size for your unit.
Table l--Indoor Air Filter Data
Unit Size Filter Size
50CE024-030 20x24x1
50CE036 24x30x1
50CE042-060 24x36x1
To replace or inspect filters in accessory filter rack:
1. Remove the filter access panel (See Fig. 2) using a 5/16-in.
nut driver.
2. Removethe filter(s) by pulling it out oftheunit. Ifthe filter(s)
is dirty, clean or replace with a new one.
When installing the new filter(s), note the direction of the airflow ar-
rows on the filter frame.
If you have difficulty locating your air filter(s) or have questions
concerning proper filter maintenance, contact your dealer for in-
structions. When replacing filters, always use the same size and type
of filter that was supplied originally by the installer.
ACCESS PANEL
FINER ACCESS
PANEL*
*For accessory filter rack
Fig. 2 - Accessory Filter Rack Access Panel
FIRE AND UNIT OPERATION HAZARD
Failure to follow this warning could result in personal injuW,
death or property damage.
Never operate your unit without filters in place. An
accumulation of dust and lint on internal parts of your unit can
cause loss of efficiency.
Fans and Fan Motor
Periodically check the condition of fan wheels and housings and
fan- motor shaft bearings. Contact your dealer for the required annu-
al maintenance.
Indoor and Outdoor Coils
Cleaning of the coils should only be done by qualified service per-
sonnel. Contact your dealer for the required annual maintenance.
Condensate Drain
The drain pan and condensate drain line should be checked and
cleaned at the same time the cooling coils are checked by your deal-
er.
Coma2ressor
All compressors are factory shipped with a normal charge of the cor-
rect type of refrigeration grade oil. A compressor should rarely re-
quire additional oil.
Condenser Fan
PERSONAL INJURY AND UNIT DAMAGE HAZARD
Failure to follow this warning could result in personal inju W,
death or property damage.
Do not poke sticks, screwdrivers, or any other object into
revolving fan blades.
The fan must be kept free of all obstructions to ensure proper cool-
ing. Contact your dealer for any required service.
Electrical Contrnls and Wiring
Electrical controls are difficult to check without proper instrumenta-
tion. If there are any discrepancies in the operating cycle, contact
your local dealer and request service.
Refrigerant Circuit
The refrigerant circuit is difficult to check for leaks without the prop-
er equipment. If inadequate cooling is suspected, contact your local
dealer for service.
EXPLOSION AND BURN HAZARD
Failure to follow this warning could result in personal injury,
death or property damage.
System under pressure. Relieve pressure and recover all
refrigerant before system repair or final unit disposal. Use all
service ports and open all flow-control devices, including
solenoid valves.
Unit Panels
After performing any maintenance or service on the unit, be sure all
panels are fastened securely in place to prevent rain from entering
unit cabinet and to prevent disruption of the correct unit airflow pat-
tern.
Regular Dealer Maintenance
In addition to the type of routine maintenance you might be willing
to perform, your unit should be inspected regularly by a properly
trained service technician. An inspection (preferably each year, but
at least every other year) should include the following:
1. Inspection and, if required, cleaning of the outdoor and
indoor coils.
2. Inspection and, if required, cleaning of the indoor coil drain
pan.
3. Inspection and cleaning of blower wheel housing and motor.
4. Inspection of all supply and return air ducts for leaks,
obstructions, and insulation integrity. Any problems found
should be resolved at this time.
5. Inspection of the unit base to ensure that no cracks, gaps, etc.,
exist which may cause a hazardous condition.
6. Inspection of the unit casing for signs of deterioration.
7. Inspection of all electrical wiring and components to assure
proper connection.
8. Inspection for leaks in the refrigerant circuit. Pressure check
to determine appropriate refrigerant charge.
9. Inspection of compressor oil level by service person to
ensure proper oil level is maintained in the compressor when
it is installed and running.
10. Operational check of the unit to determine working
conditions. Repair or adjustment should be made at this tinm.
Your servicing dealer may offer an economical service contract that
covers seasonal inspections. Ask for further details.
Complete service instructions can be found in the unit Installation,
Start-up and Service Instructions.
Warranty Certificate
Unit 50CE has a limited warranty. Be sure to read the warranty care-
fully to deternrine the coverage for your unit.
Befm_e you call for selwice...
...check for several easily solved problems.
If insufficient heating or cooling is suspected:
( ) Check for sufficient airflow. Check the air filter for dirt. Check
forblocked return or supply air grilles. Be sure they are open and un-
obstructed. If these checks do not reveal the cause, call your servic-
ing dealer.
If your unit is not operating at all, check the following list for
easy solutions:
( ) Check to be sure that the temperature specified by your User
Interface is set below the indoor temperature during the cooling sea-
son or above the indoor temperature during heating season (if
equipped with electric heater). Be sure the User Interface is set to
COOL or HEAT and not OFF.
( ) If your unit still fails m operate, call your servicing dealer for
troubleshooting and repairs. Specify the model and serial numbers
of your unit. (Record them in this manual in the space provided.) If
the dealer knows exactly which unit you have, he may be able to of-
fer suggestions over the phone, or save valuable time through
knowledgeable preparation for the service call.
In Case of Trouble
If you perform tire steps above and unit performance is still unsatis-
factory, shut off the unit and call your dealer.
®
Turn to the Expertgl
TO OBTAIN INFORMATION ON PARTS: Consult your installing dealer or classified section of your local telephone directory under the
"Heating Equipment" or "Air Conditioning Contractors & Systems" heading for dealer listing by brand name.
Have available the Model No.. Series Letter, & Serial No. of your equipment to ensure correct replacement part.
Copyright 2006 Carrier Corporation Printed in the O.SA Edition Date: 03/06 Cata[o_l No: 0M50-44
I
Manufacturer reserves the right to change, at any time, specifications and design without notice and without obligation. Replaces: New
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