Heatmaster ENVIRO User manual

HEATMASTER PTY LTD
H E A T M A S T E R “ E N V I R O ”
High Efficiency gas log space
heater
I n b u i l t M o d e l
C u s t o m e r O p e r a t i n g i n f o r m a t i o n
&
I n s t a l l a t i o n i n s t r u c t i o n s
ENVIRO gas
heaters
: Are Manufactured By
Heatmaster Pty Ltd
2 / 9 Nicole Close
Bayswater, Vic 3153
P: [phone] F: [phone]

CONTENTS
PRODUCT FEATURES…………………………………………………3
SAFETY PRECAUTIONS………………………………………………4
CUSTOMER OPERATING INSTRUCTIONS..………………………5
SAFETY FEATURES……………………………………………………7
GAS VALVE ADJUSTMENT…………………………………………..8
INSTALLATION INSTRUCTIONS…………………………………..10
DIMENSIONS…………………………………………………………...16
WIRING DIAGRAM………….………………………………………..17
TROUBLE SHOOTING GUIDE……………………………………...18
SERVICING…………………….………………………………………..19
SPARE PARTS…………………………………………………………..20
CARE OF APPLIANCE & WARRANTY……………………………..21
SERVICE CONTACT INFORMATION………………………………21
PLEASE STORE THIS MANUAL IN A SAFE PLACE
FOR FUTURE REFERENCE
2

Product Features
HEATMASTER “ ENVIRO “ INBUILT GAS LOG HEATER
NAME PLATE
MODEL-ENVIRO
GAS TYPE
NATURAL LPG
Manufacturer
MODEL TYPE
GAS INPUT
HIGH
LOW
HEAT OUTPUT
HIGH
LOW
Efficiency
Injector Size
Manifold Pressure
High
Low
SAI GLOBAL
Approval No
No to Code AG103
Inbuilt
44.0 MJ/h
23 MJ/h
10.55 kW
4.3 kW
84 %
3.7 mm
0.69 kPa
0.22 KPa
GSCS20118
Inbuilt
44.0 MJ/h
23 MJ/h
10.55 kW
4.3 kW
84 %
2.0 mm
2.25 kPa
0.63 KPa
GSCS20118
Heatmaster
(Pty.Ltd.
41-45 Bendix Drv.
Clayton,
VIC. 3168
To be installed by
an authorized
person in
accordance with
installation
instructions
provided with the
appliance.
Electrical Conform to AS3100 240V 50 Hz 160 Watts Max
Air Pressure Switch Cleveland
Cut in Pressure 100 Pa
Cut out Pressure 91 Pa
Electrical Connection Standard Flex. 2 Mt. 3 Pin Plug
POWER FLUED
ZERO CLEARENCES TO COMBUSTIBLES WALLS
ENERGY RATE 4.6 Stars
AUTOMATIC ELECTRONIC IGNITION
MANUAL OR REMOTE OPERATED CONTROLS
MODULATED HEAT SETTINGS
MODULATED FAN SPEED
EXTERNAL COMBUSTION AIR PREVENT DE-OXIGENATION OF ROOM AIR
DELAYED START FAN PREVENT COLD AIR BEING CIRCULATED AT START UP
HEAT DUCTED TO ANY NEIGHBOURING ROOM IN YOUR HOME
3

SAFETY PRECAUTIONS
4
!
DO NOT OPERATE THIS APPLIANCE BEFORE READING
THE INSTRUCTION BOOKLET
DO NOT PLACE ARTICLES ON OR AGAINST THIS
APPLIANCE
DO NOT STORE CHEMICALS OR FLAMMABLE
MATERIALS OR SPRAY AEROSOLS NEAR THIS
APPLIANCE
DO NOT OPERATE WITH PANELS COVERS OR GUARDS
REMOVED FROM THIS APPLIANCE
DO NOT ENCLOSED THIS APPLIANCE
THE GUARD IN THE GLASS DOOR IS FITTED TO THIS APPLIANCE TO
REDUCE THE RISKOF FIRE OR INJURY FROM BURNS AND NO PART OF IT
SHOULD BE PERMANENTLY REMOVED.
FOR PROTECTION OF YOUNG CHILDREN OR THE INFIRM , A SECONDARY
GUARD IS REQUIRED.
THIS APPLIANCE SHALL ONLY BE INSTALLED BY AN AUTHORIZED PERSON
IN ACCORDANCE TO AS 5601/AG 601 (GAS INSTALLATION CODE)
MANUFACTURER’S INSTALLATION INSTRUCTIONS
LOCAL GAS FITTING REGULATIONS AND MUNICIPAL BUILDING CODES

Customer Operating Instructions
The Heatmaster Enviro Gas log space Heater has been designed for simple and
efficient operation to provide you with an efficient, high heat output. With dual
operation system (manual or remote controlled) at a touch of a button your heater
will provide you with a fully controlled modulated supply of heat, from a pleasant
and steady warmth to the strongest heat output to
reach almost any corner of your home by using the heat optional transfer kit.
PRE OPERATIONS CHECKS
Prior to operating the heater, ensure that the flue terminal is not obstructed
Furthermore, make sure there are no combustible objects leaning against, resting on,
Or within the immediate vicinity of the unit . Check that the heater main power and
gas supply are connected and switched on .
OPERATING THE HEATER
The Heatmaster Enviro can be operated by two different modes, manually or by the
remote controlled thermostat wall unit .
For the manual mode: the controls are located in the left of the front bottom grill
panel. And the operation of the buttons are described in the picture as follow:
MANUAL OPERATED`SWITCHES IN BOTTOM FRONT PANEL
1.-To ignite your heater press the Ignition ON/OFF Button and the heater will
automatically start the ignition sequence. After approximately 30 seconds of
purging the air from inside the unit the heater will ignite.
2.-The heater always starts in the low heat setting and the heater will warm-up for
at least 2 minutes before automatically going to the maximum flame setting.
3.-The fan will not start until the heater has reached the minimum operating
temperature. In the Maximum heat setting the fan speed will be locked in high
and cannot be set to medium or low speed unless you change the heat
setting to medium or low. To select fan speed or the heat setting press the flame
or fan marked buttons in the +or -at side of the switches to increase or
decrease as desired.
DO NOT MODIFY THIS APPLIANCE
5

For the remote programmable thermostat mode:
To use this feature refer to attached Thermostat manual included with this heater.
But here are some basic instructions so you can override some functions to operate
your heater.
1.-To ignite your heater simply press the ON/OFF power button and the heater
automatically will start the ignition sequence within approximated 30 second of
self checking the heater will ignite.
2.-The heater will always start in the low heat setting and the heater will warm-up
for at least 2 minutes before automatically going to the higher flame setting.
3.-The fan will not start until the heater has reached the minimum operating
temperature. To select fan speed or the heat setting press the up or Down
buttons in the remote controller, to decrease or increase differential temperature
between room and thermostat and flame and fan speed will increase or decrease
as desired. (The bigger the temperature differential the bigger the flame and fan
speed
Note: In the Maximum heat setting the fan speed will be locked in high and can
not allow to be set to medium or low speed , at least your change the heat
setting to medium or low.
TURNING THE APPLIANCE OFF
For either manual or remote mode press the on/ off switch once. The room fan will
continue to operate for a short period while the heater cools down.
Please note:
1.- This appliance can not be operated without the fan running
2.- Due to the performance and efficiency of the heater, steam may be noticed coming
from the flue terminal on cool days
3.- As this appliance has a luminous effect some slight carbon deposition may
Occur in the logs.
4.- During first time firing of this appliance, an odour may be noticed for a short
period as the paint cures. It is advisable to leave the windows open during the first
few hours of the very first operation only.
SAFETY PRECAUTIONS
IMPORTANT POINTS
! DO NOT place articles or clothing on or against this appliance
! DO NOT use or store flammable materials near this heater
! DO NOT place any item containing liquid on the heater
! DO NOT spray aerosol in the vicinity of this appliance when it is in operation
! ALWAYS supervise young children near the appliance
It is recommended that a secondary guard be used,to prevent access to appliance by
children, as outer panels of this appliance may reach high temperatures.
NOTE: In the event the electricity supply cord is damaged it must be replaced with
the original Heatmaster part obtainable from your authorized dealer.
6

SAFETY FEATURES:
Automatic Pre-purge: Before heater ignition this operation is done to evacuate any
remains of gas or flue products from inside the firebox that could be the cause of a
mishap
Automatic Shut-off: Should the flame extinguish for any reason there is an
automatic shut off of the gas supply.
Over temperature protection: In the event of the room fan failing , blockage of
airways ,or incorrect gas installation ,the gas supply will automatically shut off to
prevent the appliance from over-heating .
Warning : This appliance must be installed to comply to AS 5601/AG601 codes
and regulations and only by an authorized person who is responsible
for its correct operation at the time of installation and final
commissioning .
7

Pressure adjustment .
Your Enviro Heater has been factory preset and does not need to be readjusted during
installation. But there will be some situations where some service has to be done and
gas pressure may need to be readjusted as per followingInstructions:.
8

Please for your own convenience record the following information in the space
Provided:
Purchased from:
Name…………………………………………………………………………
Address………………………………………………………………………
Phone No…………………………………..Date of purchase … ….. ………
Serial No of appliance…………………………………………………………..
To be completed by the installer:
Name……………………………………………..License No……………………..
Address……………………………………………………………………………..
Phone No……………………………………. Installation Date…………………
9

INSTALLATION:
ONLY TO BE CARRIED OUT BY AN AUTHORIZED PERSON!
The Heatmaster Enviro inbuilt Heater is a zero clearance appliance
which can be optionally installed in a false fireplace or wall cavity made
of combustible materials such as wood or chipboard. Heatmaster provide
the heater with a flue kit of flexible pipes of 65mm and 50mm diameter
for the inlet and exhaust. For the gas supply a flexible stainless steel pipe
with a ½ “ BSP male connector is supplied with the heater and can be
arranged by the installer to be located at the side or rear of the heater.
This easy access connection system allows the heater to be quickly
serviced and replaced by one person when ever maintenance will be
required in the future.
LOGS INSTALLATION:
!ONLY TO BE CARRIED OUT BY AN AUTHORIZED PERSON
Front view of empty tray no logs
10

Front View with the 2 Rear logs in position
Front View with Rear and Middle logs in position
11

Front view of Rear, Middle and the two front logs positioning
Front view of Rear, Middle, 2 Front logs and Cross twig positioning
12

INSTALLATION OPTION 1:
EXISTING FIREPLACE OR ROOF PENETRATION
WITH ENVIRO VERTICAL FLUE KIT
13

INSTALLATION OPTION 2:
FALSE FIREPLACE ON STUMP FLOOR AND WALL
PENETRATION WITH ENVIRO HORIZONTAL FLUE KIT.
14

INSTALLATION OPTION 3:
INTERNAL WALL ON STUMPS AND HORIZONTAL FLUE
UNDER THE FLOOR.
15

DIMENSIONS OF ENVIRO INBUILT MODEL
16

Wiring diagram:
17

TROUBLESHOOTING GUIDE
PROBLEM
POSSIBLE CAUSE
REMEDY
Appliance fails
to ignite.
No gas or supply pressure
insufficient.
No electrical supply.
Incorrectly wired power point.
Incorrect gas valve adjustment.
Insufficient time allowed
between attempts.
Internal wiring disconnected.
Ensure gas supply connected, purged, and pressure
appropriate.
Ensure unit plugged in and switch is on, check supply fuse.
Check supply. Active, neutral, & earth must be correctly
orientated and connected.
Adjust valve pressures.
Wait at least 30 seconds for unit to purge combustion
chamber after switching on.
Check all plugs inside appliance are connected properly and
correctly located, Ensure operation of combustion fan & air
pressure switch.
Unit will not
operate on
Low.
Incorrect gas valve adjustment.
Incorrect or loose wiring.
Adjust valve.
Check wiring.
Room fan not
operating.
Insufficient time allowed.
Loose wiring.
Fan not located correctly.
Fan blocked.
Fan has a delayed start and will not start until unit warms-
up.
Check wiring.
Install fan in correct location.
Remove and clean fan.
Unit cuts out
after a period
of time then
cycles on and
off.
See “Room fan not operating”
Heat exchanger blockage.
Excessive pressure or incorrect
gas type.
See “Room fan not operating”
Clean heat exchanger.
Ensure correct gas type, injector size, and pressure setting.
Excessive
carbon (soot)
deposits on
inside of
firebox, logs,
and/or glass.
Incorrect gas type or pressure
setting.
Primary air shutter incorrectly
adjusted for gas type.
Ensure correct gas type, injector size, and pressure setting.
Adjust primary air shutter.
Excessive flame
height.
Incorrect gas type or pressure
setting.
Ensure correct gas type, injector size, and pressure setting.
Excessive flame
“lift off”
Flue or inlet blockage.
Recirculation of flue gases.
Clear blockage.
Ensure flue is installed correctly.
Unit fails to
heat.
See “Room fan not operating”
Incorrect gas type or pressure
setting.
Gas supply blockage.
See “Room fan not operating”
Ensure correct gas type, injector size, and pressure setting.
Check injector, burner supply pipe, & valve for foreign
matter.
All service work to be carried out by a qualified & authorised person.
18
All service work to be carried out by a qualified & authorised person.

SERVICING INSTRUCTIONS:
Warning; before you attempt to service the heater be sure that
electric power plug has been disconnected.
Your heater should be serviced at least once a year to clean the Room
Fans from lint and dust accumulated in the bottom compartment.
This heater does not require to be removed to service and maintain any
items such as logs , PES, room fan , electronic components. To service
this items follow the next step:
1.- To access the logs and burner components undo the four screws that
hold the door . Two at the top of door frame where the hot air outlet
is and two at the bottom of door where room air inlet is.
2.- To access the gas valve and electrical components and fans, remove
front fascia surround by simultaneously lifting and pulling it
outwards so the catch hooks in this part can be released from the
heater.
3.- Once the surround has been removed, unplug the electrical lead
connector from the manual control switches located in the front of side
panel ( left hand in the bottom of panel). Then the front fascia panel can
be Put aside from heater .
NOTE:
The heater needs to be removed partially from its installed cavity to
access the following components :
Flue fan, Over Temperature Switch, and Heat Exchanger.
DO NOT MODIFY THIS APPLIANCE
19

SPARE PART COMPONENT LIST OF ENVIRO GAS HEATER
Comp. No. Comp. Name Part No
1 Gas Valve 00-ST-845
2 Electronic PES 00-ST-579
3 Modulation
Box
00-ML- 03
4 Digital
Thermostat
00-ML-032
5 Air switch 00-CL-91
6 Flame sensor 00-CS-110
7 Spark igniter 00-CS-111
8 Flue Fan 00-FM-47
9 Room Fan 00-MS-50
10 Fan Resistor 00-RH-80
11 Gas Burner 00-HM-44
12 OverTemp
Switch
00-HM-140
13 Ceramic Glass 00-HM-820
14 Door rope seal 00-HM-2200
15 Log set 00-HM-60
16 Injector Nat 00-HM-37
17 Injector LP 00-HM-20
20