Heiko CA100-A1 User manual

SYJS-2020.A Edition: 2020-03
R32 Super Match
Service Manual

CONTENTS
1 . General Information ..............................................................................................................1
1.1 Line up....................................................................................................................................1
1.2 Feature...................................................................................................................................2
2 . Indoor Units-4-Way Cassette Type.......................................................................................4
2.1 Feature...................................................................................................................................4
2.2 Specication ...........................................................................................................................6
2.3 Dimension.............................................................................................................................10
2.4 Wiring Diagram.....................................................................................................................13
2.5 Air Velocity and Temperature Distribution.............................................................................17
2.6 Sound Pressure level ...........................................................................................................21
2.7 Installation ............................................................................................................................24
3 . Outdoor Units ......................................................................................................................44
3.1 Feature.................................................................................................................................44
3.2 Dimension.............................................................................................................................50
3.3 Wiring Diagram.....................................................................................................................54
3.4 Wiring Connection ................................................................................................................58
3.5 Piping Diagram.....................................................................................................................61
3.6 Limitation Values on Pipe lnstallation ...................................................................................65
3.7 Combination and the Data....................................................................................................67
3.8 Performance data.................................................................................................................79
3.9 Sound Pressure level ...........................................................................................................85
3.10 Installation Instruction.........................................................................................................87
4 . Electric Control and Troubleshooting.............................................................................143
4.1 Indoor unit Dip Switch Setting ...........................................................................................144
4.2 Wired Controller Group Control.......................................................................................... 147
4.3 Indoor unit Function............................................................................................................ 148
4.4 Outdoor unit PCB Photo, Dip Switch Setting and Function................................................ 153
4.5 Dip Switch Setting .............................................................................................................. 156
4.6 Outdoor Unit Control........................................................................................................... 161
4.7 Diagnostic Code ................................................................................................................. 171
4.8 Trouble Shooting ................................................................................................................ 182

Indoor Unit
1
Model Apperance
Outdoor Unit
JZ070-A1
JZ100-A1
M3T070-D1
M5T100-D1
1 . General Information
1.1 Line up
Model Appearance
Indoor Unit 4-Way Cassette
CA035-A1
CA050-A1
CA070-A1
CA100-A1

2
1.2 Feature
Clean Design
High Comfort
High Efciency
The outdoor unit takes no screw clean design in the top cover, this design makes people comfort when they are
watching the outdoor unit;
New outdoor unit and indoor unit design to get a ultra high SEER/SCOP A++/A+ which is reaching the world
class energy efficiency (M3T070-D1)
The new outdoor unit takes 550mm diameter large fan design, multi split II outdoor unit can provide same air ow
but with lower fan rotation speed, then the sound level reduce 3-4 dB(A) comapred with rst generation multi split
outdoor unit;
550mm

Indoor Unit
3
Installation Friendly
External General Stop Valve
Easy Start Up & Maintenance
The outdoor unit takes external general stop valve in all outdoor unit design, installer can vaccum/charge just one
time with no extra dismantlement, save lots of time;
In start up & maintenance, PC monitor can connect with outdoor unit by TD-02, read all indoor unit & outdoor
unit running parameter, also with the function to show parameter & curve.
When malfunction happens, show failure code.
General
stop valve

4
2 . Indoor Units-4-Way Cassette Type
Appearance
Energy Efciency
DC Fan Motor
The new panel is very t for the standard decoration panel, won't cover other things like light, looks more beautiful;
Compared to conventional AC fan motor, DC fan motor is more efciency.
AC Motor Effciency DC Motor Effciency
The new panel
20
02004 00 6008 00 1000
40
60
80
100
45%
35%
25%
20
02004 00 6008 00 1000
40
60
80
100
90%
87.5%
85%
Torque(kgfcm)
Rev(r/min) Rev(r/min)
Torque(kgfcm)
2.1 Feature

Indoor Unit
5
Four aps can be controlled individually, airow can be controlled according to end user needs. Increase comfort;
Individual Flap Control
Comfort
Installation Friendly
Easy Access Electrical Box Design
The electrical box is located in the unit, you can just make maintenance by openning the panel .
Horizontal
Adjustable Downward
corner installation solution
Fixed

6
2.2 Specication
Item Model CA035-A1
Function —— Cooling Heating
Capacity W 3500 4000
Sensible heat ratio W 0.71 /
Dehumidifying capacity 10-³xm³/h
Indoor unit
Power supply
Fan
Type × Number ——
Speed(H-M-L) r/min
Fan motor output/input power W
Air-ows (H-M-L) m³/h
Heat
exchanger
Type / Diameter mm
1.5
1PH, 220~240V~, 50/60Hz
Centrifugal*1
690/620/560/500
10/15
620/520/450
Inner grooved pipe/φ7.0
Row —— 2
Total area m² 0.544
Temp.scope °C 2.0-7.0
Dimension
(LxWxH)
External mmxmmxmm 570*570*260
Package mmxmmxmm 718*680*380
Drainage pipe (Material,I.D/O.D) mm PVC 26/32
Control type(Remote/Wired) Remote YR-HRC01(O)
Wired YR-C01(O)
Fresh air hole dimension mm 95
Electricity Heater kW None
Noise level
(H-M-L)
Sound power level dB(A) 52
Sound pressure level dB(A) 36/33/30
Weight(Net/Shipping) kg/kg 18.5/22
Panel
Panel model(Color) PB-700HE4
Dimension External(L*W*H) mmxmmxmm 700/700/60
Package(L*W*H) mmxmmxmm 740/750/115
Weight(Net/Shipping) kg/kg 2.8/4.8
Piping
Refrigerant Type R32
Pipe Liquid mm Φ6.35(1/4)
Gas mm Φ9.52(3/8)
Connecting method Flared
Norminal condition: indoor temperature (cooling): 27°CDB/19°CWB, indoor temperature (heating): 20°CDB
Outdoor temperature(cooling): 35°CDB/24°CWB, outdoor temperature(heating): 7°CDB/6°CWB
The noise level will be measured in the third octave band limited values, using a Real Time Analyser calibrated
sound intensity meter.

Indoor Unit
7
Item Model CA050-A1
Function —— Cooling Heating
Capacity W 5000 5500
Sensible Heat Ratio W 0.71 /
Dehumidifying Capacity 10-³xm³/h 2.2
Indoor Unit
Power Supply 1PH, 220~240V~, 50/60Hz
Fan
Type × Number —— Axial Fiow*1
Speed (H-M-L) r/min 800/700/600
Fan Motor Output/Input
Power W33/50
Air-Flows (H-M-L) m³/h 700/620/500
External Static Pressure pa 0
Heat Exchanger
Type / Diameter mm Inner Grooved Pipe/φ7.0
Row —— 2
Total Area m² 1.25
Dimension
(LxWxH)
External mmxmmxmm 570x570x260
Package mmxmmxmm 718x680x380
Drainage Pipe (Material, I.D/O.D) mm PVC 27/31
Control Type (Remote/Wired) Remote YR-HRC01(O)
Wired: YR-C01(O)
Fresh Air Hole Dimension mm None
Electricity Heater kW None
Noise Level
(H-M-L)
Sound Power Level dB (A) 55
Sound Pressure Level dB (A) 42/37/35
Panel
(Optional)
Weight (Net/Shipping) kg/kg 19/22
Panel Model (Color) PB-700HE4
Dimension External (L*W*H) mmxmmxmm 700/700/60
Package (L*W*H) mmxmmxmm 740/750/115
Weight (Net/Shipping) kg/kg 2.8/4.8
Piping
Refrigerant Type R32
Pipe Liquid mm Φ6.35 (1/4)
Gas mm Φ12.7 (1/2)
Connecting Method Flared
Norminal condition: indoor temperature (Cooling): 27℃DB/19℃WB, indoor temperature (Heating): 20℃DB
Outdoor temperature (Cooling): 35℃DB/24℃WB, outdoor temperature (Heating): 7℃DB/6℃WB
The noise level will be measured in the third octave band limited values, using a Real Time Analyser calibrated
sound intensity meter.

8
Item Model CA070-A1
Function —— Cooling Heating
Capacity W 7100 8000
Sensible Heat Ratio W 0.71 /
Dehumidifying Capacity 10-³xm³/h 1.0
Indoor Unit
Power Supply 1PH, 220~240V~, 50/60Hz
Fan
Type × Number —— Centrifugal*2
Speed (H-M-L) r/min 650/600/550/500
Fan Motor Output/Input
Power W45/50
Air-Flows (H-M-L) m³/h 1260/1070/820/680
External Static Pressure pa 0
Heat Exchanger
Type / Diameter mm Inner Grooved Pipe/φ7.0
Row —— 2
Total Area m² /
Temp.Scope °C 2.0-7.0
Dimension
(LxWxH)
External mmxmmxmm 840*840*204
Package mmxmmxmm 990*990*310
Drainage Pipe (Material, I.D/O.D) mm PVC 26/32
Control Type (Remote/Wired) Remote YR-HRC01(O)
Wired: YR-C01(O)
Fresh Air Hole Dimension mm None
Electricity Heater kW None
Noise Level
(H-M-L)
Sound Power Level dB (A) 55
Sound Pressure Level dB (A) 42/40/38/35
Weight (Net/Shipping) kg/kg 27/32
Panel
(Optional)
Panel Model (Color) PB-950HE4
Dimension External (L*W*H) mmxmmxmm 950/950/50
Package (L*W*H) mmxmmxmm 1000/1000/110
Weight (Net/Shipping) kg/kg 6.5/9
Piping
Refrigerant Type R32
Pipe Liquid mm Φ9.52 (3/8)
Gas mm Φ15.88 (5/8)
Connecting Method Flared
Norminal condition: indoor temperature (Cooling): 27℃DB/19℃WB, indoor temperature (Heating): 20℃DB
Outdoor temperature (Cooling): 35℃DB/24℃WB, outdoor temperature (Heating): 7℃DB/6℃WB
The noise level will be measured in the third octave band limited values, using a Real Time Analyser calibrated
sound intensity meter.

Indoor Unit
9
Item Model CA100-A1/JZ100-A1
Function cooling heating
Capacity KW 9.2 (2.5-10.0) 10.2 (3.0-10.5)
Sensible heat ratio 0.74
Total power input KW 3.12 (0.5-4.0) 2.90 (0.5-4.0)
Max. power input W 4.0 4.0
EER or COP W/W 2.88 (A) 3.45 (A)
Dehumidifying capacity 10-³×m³/h 3
Power cable 4.0mm2
Power source N, V, Hz 1PH, 220~240V~, 50/60Hz
Running /Max.Running current A / A 13.6/16.5 12.6/16.5
Start Current A 0.58
Circuit breaker A 5 5
Indoor unit
Unit model (color) CA100-A1
Fan
Type × Number CENTRIFUGALX1
Speed (H-M-L) r/min 650/550/450/400
Fan motor output/ input power W82/134
Air-ow (H-M-L) m³/h 1680/1530/1320/1190
Heat
exchanger
Type / Diameter mm inner grooved pipe/φ7.0
Row 2
Total Area m² /
Dimension External (L×W×H)mm×mm×mm 840/840/246
Package (L×W×H)mm×mm×mm 990/990/310
Drainage pipe (material , I.D./O.D.) mm PVC 26/32
Controller (O-Optional,S-Standard) Wired YR-C01(O)
Infrared YR-HRC01(O)
Fresh air hole dimension mm 95
Electricity Heater kW NONE
Sound power Noise level (H-M-L) dB(A) 62
Sound pressure Noise level (H-M-L) dB(A) 45/42/38/34
Pipe
Liquid Pipe mm 9.52
Gas Pipe mm
Connecting Method
Weight (Net / Shipping) kg / kg
Panel
Model
External dimensions (W/D/H) mm
Shipping dimensions (W/D/H) mm
Net weight/Shipping weight kg
Piping
Refrigerant Type / Charge g
15.88
ared
31/36
PB-950HE4
950/950/50
1000/1000/110
6.5/9
R32/1500
Recharge quantity g/m 45
Pipe Liquid mm Φ9.52 (3/8)
Gas mm Φ15.88 (5/8)
Between I.D
&O.D MAX.Drop m30
MAX.Piping length m50
Norminal condition: indoor temperature (cooling): 27OCDB/19OCWB, indoor temperature (heating): 20OCDB
Outdoor temperature (cooling): 35OCDB/24OCWB, outdoor temperature (heating): 7OCDB/6OCWB
The noise level will be measured in the third octave band limited values, using a Real Time Analyser calibrated
sound intensity meter. It is a sound pressure noise level.

10
2.3 Dimension
CA035-A1 CA050-A1
Comparison of PB-620KB PB-700KB PB-700IB
PB-620KB dimension
577
700
700
PB-700IB dimension
Note: the design dimension of the embedded part of the panel, PB-620KB is 583mm, the PB-700IB is
577mm
577
700
700
PB-700KB
PB-620KB ceiling opening size PB-700IB ceiling opening size
Note: to ensure that the panel can be
installed properly, for PB-620KB panel,
the minimum opening size of the ceiling
should be more than 583mm.
Note: to ensure that the panel can be installed
properly, for PB-700IB/PB-700KB panel, the
minimum opening size of the ceiling should be
more than 577mm.
570 (Indoor unit)
700 (Panel)
577 (Embedded part of the panel）
570 (Indoor unit)
620 (Panel)
583 (Embedded part of the
panel）
Note: to ensure that the panel can be installed
properly, for PB-700HE4 panel, the minimum opening
size of the ceiling should be more than 577mm.
Note: The design dimension of the embedded part of the panel the PB-700HE4 is 577mm

Indoor Unit
11
840
840
840
80
5454
80 90
950
950
90 80
168 275
105
288
80
90
90 105 80
80 90 90 80
90
54 54
71
71
191
191
75
128
90 90
105
105
80
128
80
80 80
54 54
90
90 90
105
90 80
183
143
178
152
93
138
CA070-A1

12
Model A (mm)
CA100-A1 246
Name
Gas pipe
Liquid pipe
Observe plate
Drain pipe
Code
1
2
3
4
Drain soft pipe
(accessory)
7
600
130
170
A
126
Adjustable（0-360）
270
330
470
Suspending
bolt4-M10
①
②
③④
⑦
Drain pipe
connection
Ceiling hole 890mm
Ceiling hole 890mm
Gap between suspending rod 765mm
Gap between suspending rod 765mm
Less than100
840
Hoisting height less than
600mm
98
68
181
75
∅
A
View A
Power supply inlet
8
PQ line inlet
9
Fresh air inlet
10
10

Indoor Unit
13
2.4 Wiring Diagram
CA035-A1
TO OUT DOOR
0150523323
BM1-1
BM1-8
TYPE DEFINE
BM1-2 BM1-3 BTU
B:BLACK
R:RED
W:WHITE
Y/G:YELLOW/GREEN
TEMP.
SENSOR
ROOM
SENSOR
FLOAT SWITCH
DRAIN PUMP
UP/DOWN
CN9
CN1
CN6
INFRARED REMOTE RECEIVER
CN4
CN11
CN19
CN13
CN3
ON
CN35
CN21
T5A/250VAC
FUSE
BM3
2
13
B
WRY/G
OFF OFF OFF
ON OFF OFF
OFF ON OFF
ON ON OFF
OFF OFF ON
ON OFF ON
OFF ON ON
ON ON ON
9000
12000 18000 24000 28000 36000 48000 60000
NOTE1.DASHED PARTS ARE OPTIONAL.
2.USERS SHOULD NOT SET BM1 AND BM3.
3.CN21 AND CN35 ARE ONLY USED ON MODEL
CA035-A1.
CH1
OFF
CN16
CN8
TEMP. PIPING DC FAN
ROOMCARD
WIFI MODULE
WIRED
CONTROLLER
BA C
BA C
REMOTE CENTRAL
87654321
ON
BM1
OFF
87654321
N
CA035-A1
CN10
FRESH AIR MOTOR/ EXTERNAL ALARM OUTPUT (Contact rating 230VAC 3A)
CN14
CN29
CN7
INFRARED REMOTE RECEIVER
CN1 CN2 CN3 CN4
LOUVER STEP MOTOR
BM1-7
OFFOFF
OFF OFF
BM1-4 BM1-5 BM1-6
ON
ROOM CARD
Available
Unavailable
ON ON
FUNCTION
Fault alarm
Fresh air
COOL HEAT
Cool only
Heat pump
HEATER,CONNECT TO THIRD PARTY RELAY (Contact rating 230VAC 3A)
ON
Cassette
L

14
TO OUT DOOR UNIT
SW1-1
TYPE DEFINE
Cassette
Y/G:YELLOW/GREEN RD:RED WHT:WHITE BLK:BLACK ******************
.
SENSOR
CN1
CN11 CN19
SW3(BM3)
2
13
BLK
WHT RD
OFF OFF ON
9.0
10.5
NOTE: 1.DASHED PARTS ARE OPTIONAL. 2.USER SHOULD NOT CHANGE THE DIP SWITCH SW1 SW3 WITHOUT GUIDENCE 3.SW3-5->SW3-8 ARE USED FOR WIRED CONTROLLER ADRESS SELECT. SW3-1->SW3-4 ARE RESERVED.
CH1
OFF
OFF
TEMP
.
PIPING
DC FAN MOTOR
BA C
87654321
SW1(BM1)
87654321
N
(SLIM)
Room card
available
ON
Y/G
0150527035
L
WiFi MODULE
B
AC
WIRED CONTROLLER
M
SENSOR
TEMP.
ROOM
ROOM CARD
CN3
CN6
T5A 250VAC CN16
DRAIN PUMP
M
CN9
CN10
CN4 FUSE
FLOAT SWITCH
CN13
INDOOR UNIT MAIN CONTROL BOARD
I.R .RECEIVER : INFRARED REMOTE RECEIVER . TEMP.:TEMPERATURE
ON OFF
ON
62NC
AB
M
FRESH AIR MOTOR / EXTERNAL ALARM OUTPUT (FUNCTION IN FUTURE ) ( Contact rating_230VAC,3A)
CAPACITY (KW)
SW1-2 SW1-3
OFF ON
ON
OFF ON ON
12.5
ON ON
ON
14.0
SW1-4
unavailable
OFF
ON
SW1-5
COOL HEAT
COOL ONLY
HEAT PUMP
SW1-6 SW1-7 SW1-8
OFF OFF ON
INDOOR UNIT TERMINAL BLOCK
CN8
7.1
ON
ON OFF
ELECTRIC HEATING TERMINAL RATING_230VAC,3A CONNECT TO THIRD PARTY RELAY
CN15
ELECTRIC HEATING THERMOSTAT / FUSE
(INSIDE PANEL, WITHOUT DIGITAL DISPALY)
INFRARED REMOTE RECEIVER
CN21
5.0
ON
OFF OFF
ON OFF OFF
3.5
CA050-A1

Indoor Unit
15
TO OUT DOOR UNIT
SW1-1
TYPE DEFINE
Cassette
Y/G:YELLOW/GREEN RD:RED WHT:WHITE BLK:BLACK ******************
.
SENSOR
CN1
CN11 CN19
SW3(BM3)
2
13
BLK
WHT RD
OFF OFF ON
9.0
10.5
NOTE: 1.DASHED PARTS ARE OPTIONAL. 2.USER SHOULD NOT CHANGE THE DIP SWITCH SW1 SW3 WITHOUT GUIDENCE 3.SW3-5->SW3-8 ARE USED FOR WIRED CONTROLLER ADRESS SELECT. SW3-1->SW3-4 ARE RESERVED.
CH1
OFF
OFF
TEMP
.
PIPING
DC FAN MOTOR
BA C
87654321
SW1(BM1)
87654321
N
(SLIM)
Room card
available
ON
Y/G
0150527033
L
I.R .RECEIVER (WITH DIGITAL DISPLAY)
WiFi MODULE
.
B
AC
WIRED CONTROLLER
M
SENSOR
TEMP
.
ROOM
ROOM CARD
CN3
CN6
T5A 250VAC CN16
DRAIN PUMP
M
CN9
CN10
CN4 CN14 FUSE
FLOAT SWITCH
CN13
CN4
CN3
CN2
CN7
CN1
CN6
INTELLIGENT MOVE EYE DEVICE
M
M
LOUVER STEP MOTOR4
LOUVER STEP MOTOR3
M
M
LOUVER STEP MOTOR2
LOUVER STEP MOTOR1
INDOOR UNIT MAIN CONTROL BOARD
I.R .RECEIVER : INFRARED REMOTE RECEIVER . TEMP.: TEMPERATURE
ON OFF
ON
62NC
AB
M
FRESH AIR MOTOR / EXTERNAL ALARM OUTPUT (FUNCTION IN FUTURE ) ( Contact rating_230VAC,3A)
CAPACITY (KW)
SW1-2 SW1-3
OFF ON
ON
OFF ON ON
12.5
ON ON
ON
14.0
SW1-4
unavailable
OFF
ON
SW1-5
COOL HEAT
COOL ONLY
HEAT PUMP
SW1-6 SW1-7 SW1-8
OFF OFF ON
INDOOR UNIT TERMINAL BLOCK
CN8
7.1
ON
ON OFF
ELECTRIC HEATING TERMINAL RATING_230VAC,3A CONNECT TO THIRD PARTY RELAY
CN15
ELECTRIC HEATING THERMOSTAT / FUSE
CA070-A1

16
CA100-A1
TO OUT DOOR UNIT
SW1-1
TYPE DEFINE
Cassette
Y/G:YELLOW/GREEN RD:RED WHT:WHITE BLK:BLACK ******************
.
SENSOR
CN1
CN11 CN19
SW3(BM3)
2
13
BLK
WHT RD
OFF OFF ON
9.0
10.5
NOTE: 1.DASHED PARTS ARE OPTIONAL. 2.USER SHOULD NOT CHANGE THE DIP SWITCH SW1 SW3 WITHOUT GUIDENCE 3.SW3-5->SW3-8 ARE USED FOR WIRED CONTROLLER ADRESS SELECT. SW3-1->SW3-4 ARE RESERVED.
CH1
OFF
OFF
TEMP. PIPING DC FAN MOTOR
BA C
87654321
SW1(BM1)
87654321
N
(SLIM)
Room card
available
ON
Y/G
0150516956
L
I.R .RECEIVER (WITH DIGITAL DISPLAY)
WiFi MODULE
.
B
AC
WIRED CONTROLLER
M
SENSOR
TEMP.
ROOM
ROOM CARD
CN3
CN6
T5A 250VAC CN16
DRAIN PUMP
M
CN9
CN10
CN4 CN14
FUSE
FLOAT SWITCH
CN13
CN4
CN3
CN2
CN7
CN1
CN6
INTELLIGENT MOVE EYE DEVICE
M
M
LOUVER STEP MOTOR4
LOUVER STEP MOTOR3
M
M
LOUVER STEP MOTOR2
LOUVER STEP MOTOR1
INDOOR UNIT MAIN CONTROL BOARD
I.R .RECEIVER : INFRARED REMOTE RECEIVER . TEMP.:TEMPERATURE
ON OFF
ON
CN26
AB
M
FRESH AIR MOTOR / EXTERNALALARM OUTPUT (FUNCTION IN FUTURE ) ( Contact rating_230VAC,3A)
CAPACITY (KW)
SW1-2 SW1-3
OFF ON
ON
OFF ON ON
12.5
ON ON
ON
14.0
SW1-4
unavailable
OFF
ON
SW1-5
COOL HEAT
COOL ONLY
HEAT PUMP
SW1-6 SW1-7 SW1-8
OFF OFF ON
INDOOR UNIT TERMINAL BLOCK
CN8
7.1
ON
ON OFF
ELECTRIC HEATING TERMINAL RATING_230VAC,3A CONNECT TO THIRD PARTY RELAY
CN15
ELECTRIC HEATING THERMOSTAT / FUSE

Indoor Unit
17
2.5 Air Velocity and Temperature Distribution
2m2m 1m
1m
4m 3m 3m 4m
0m
1.5m/s 1.5m/s
1.0m/s 1.0m/s
0.5m/s
2.7m
2m
1m
0m
0.5m/s
a. Cooling / air velocity distribution
Cooling
Blowy angle: 40
Air velocity distribution
b. Cooling / temperature distribution
Cooling
Blowy angle:40
Temperature distribution
2.7m
27
25
22
27
25
22
4m 3m 2m2m 1m
1m 3m 4m
0m
2m
1m
0m
CA035-A1 CA050-A1 CA070-A1

18
c. Heating / air velocity distribution
Heating
Blowy angle:70
Air velocity distribution
d. Heating / temperature distribution
Heating
Blowy angle:70
TemperAture distribution
2.7m
2m
1m
0m
1.5m/s 1.5m/s
1.0m/s 1.0m/s
0.5m/s
2m2m 1m
1m 3m
3m 4m4m 0m
0.5m/s
22
27
25
22
25
27
2.7m
2m
1m
0m
2m2m 1m
1m 3m
3m 4m4m 0m