HELIX CTI-CRYOGENICS CRYO-TORR 100 User guide

CTI-CRYOGENICS
HELIX TECHNOLOGY CORPORATION
CRYO-TORR® 100, 7, 8 and
8F
HIGH-VACUUM PUMPS
(USED WITH 8300™ OR SC (AIR) COMPRESSOR)
Installation, Operation
and Servicing Instructions
MB040240
Rev. A (9/91)
Revised
September
1991
Copyright © 1991, Helix Technology Corporation.
Printed
in
U.S.A.
3750
-------~--~.-"-_=~==~~.,__-___:c~~~=:~---==_=cc::_:
266 SECOND AVENUE POST OFFICE BOX
9171
WALTHAM, MA 02254-9171 (617) 622-5000

Manual
Contents
This
manual
provides installation, operation
and
servicing instructions
by
major
system component
(cryopump, compressor,
and
controller)
to
simplify
getting the world's finest high·vacuum
pump
into
operation quickly
and
efficiently,
meeting
its
designed
capabilities.
Technical Inquiries
en·CRYOGENICS
has
a
world
wide
system
of
customer supportcenters available
to
answer technical
questions, or
to
assist
you
with
installation, operation
and
maintenance ofyour
product.
All
customer support
centers
have
"rapid
response" capabilities providing
24·hour technical
support.
In
the
Continental
U.S.A.
and
Canada
you
may
call
toll
free
for
assistance 24
HOURSA DAY, 7DAYSA WEEK.
U,S.
AND
CANADA
DIAL
TOLL
FREE:
1·8oo·FOR·GUTS
367·4887
EasWm
en·CRYOGENICS
266
Second
Avenue
Waltham, Massachusetts 02254·9171, U.S.A.
Telephone
(617)
622·5000
Telecopier/Fax
(617)
622·5222
Western
en·CRYOGENICS
3350
Montgomery
Drive
Santa Clara, California
95054,
U.S.A.
Telephone
(408)
727·8077
Telecopier/Fax
(408)
988·6630
EUROPE
Germany
en·CRYOGENICS,
GmbH
Haasstrasse
15
D·61oo Darmstadt
Germany
Tel:
49·6151·86377
Fax:
49·6151·891635
ii
EI:lloo:
CTI·CRYOGENICS,
SA
4, rue Rene
Raze1
Saclay
F·
91892
ORSAY
CEDEX
France
Tel:
311·6985·3900
Fax:
311·6985·3725
England
en·CRYOGENICS,Ltd.
Unit 4,
Avenue
Two
Station Lane Industrial Estate
Witney,
Oxford
OX8
6YD
England
Tel:
44·993·776436
Fax:
44·993·772067
FAR EAST
llII2Wl
Daido
Sanso
K.K.
6·40 2·cho,
Chikko
Shinmachi
Sakai City
Osaka Pref.
592
JAPAN
Tel:
81·722-44·3011
Fax:
81·722·44·8135
K=I
Zeus
Company,
Ltd.
4th
Floor, Zeus Bldg.,
512·8, Dogok·Dong, Sucho·ku
Seoul,
Korea
Mailing
Address:
Youngdong
P.O.
Box
992
Seoul,
Korea
Tel:
82·2·577·3181/6
Fax:
82·2·576·3199
Your
high·
vacuum
equipment
is
designed
and
manufactured
to
ensure a
minimum
of
maintenance.
However, should your
unit
require service or if
you
need
technical assistance, contact
the
nearestcustomer
support center.
Have
the
following information
available
when
placing the call
so
we
may
assist
you
quickly.
• Equipment Type • Product Application
• Product Serial
No.
•
Hours
ofOperation
• Product Part
No.
• Specific
Problem
Area

eTl-CRYOGENICS
---
~-
---
----
HELIX TECHNOLOGY CORPORATION
-- ----
-------~-
- - - -
-----
--
-----,-"""-
SAFETY
CONSIDERATIONS
Your
Cryo·Torr"'
High
Vacuum
Pump
has
been
engineered
to
provide
extremety
safe
and
dependable
operalion
when
properly
used.
Certain
safely
considerations
need
to
be
observed
during
the
normal
use
of
your
vacuum
pump
equipmenl.
Warning
blocks
within
the
Manual
text
pinpoint
these
specific
safety
considerations.
Warnings
are
delined
as
hazards
or
unsafe
practices
which
could
result
in
severe
injury
or
loss
of
life.
IAWARNINGI
TOXtC,
CORROSIVE
OR
OANGEROUS
GASES
present
in
a
cryopump
could
cause
severe
injury
upon
contacl.
1.
Always
vent
such
gases
to
a
safe
location,
using
an
inert
purge
gas.
2.
Clearly
identify
such
gases
on
containers
used
to
store
or
ship
equipment
after
such
exposure.
FLAMMABLE
OR
EXPLOSIVE
GASES
present
in
a
cryopump
could
cause
severe
injury
if
igniled.
1.
Always
venl
such
gases
to
a
safe
location,
using
an
inert
purge
gas.
2.
Do
nol
install
a
hot·filament
Iype
vacuum
gauge
on
the
cryopump
side
of
the
roughing
valve;
it
could
be
an
ignition
source
of
flammable
gases
in
the
pump.
3.
Cryopumping
oxygen/ozone
requires
special
precautions
and
frequent
regeneration.
Ozone
may
be
present
as
a
by·product
of
oxygen
processes.
HIGH
VOLTAGE
is
present
within
the
system
and
can
cause
severe
injury
from
electric
shock.
1.
Disconnect
the
system
from
all
power
sources
before
making
electrical
connections
be·
tween
system
components
and
also
belore
pertorming
Troubleshooting
and
Maintenance
procedures.
HIGH
GAS
PRESSURE
is
present
within
the
system
and
can
cause
severe
injury
from
propelled
particles
or
parts.
1.
Do
not
modify
or
remove
the
pressure
relief
valves,
either
on
the
cryopump
or
within
the
helium
compressor.
2.
Always
depressurize
the
adsorber
to
atmospheric
pressure
before
disposing
of
il.
3.
Always
bleed
the
helium
charge
down
to
atmospheric
pressure
before
servicing
or
disassembling
the
self·sealing
gas
half·couplings.
BEFORE
INSTALLING,
OPERATING
OR
SERVICING
EQUIPMENT,
READ
THIS
MANUAL
WHICH
CONTAINS
IMPORTANT
SAFETY
INFORMATION.
r r
iii

7
CRYOPUMP
OXYGEN
PROCEDURES
_I
AWARNING
COMBUSTION
SUPPORTED
BY
OXYGEN
IN
THE
PUMP
COULO
CAUSE
SEVERE
INJURY.
WHEN
OXYGEN
IS
USED
AS
A
PROCESS
GAS,
SPECIAL
PRECAUTIONS
DESCRIBED
IN
THE
TEXT
BELOW
SHOULD
BE
TAKEN.
When
oxygen
is
used
as
a
process
gas,
the
following
precautions
should
be
taken.
1.
Follow
all
cryopump
operaling
instructions
including:
en-CRYOGENICS
•
Insure
that
there
are
no
sources
of
ignition
(e.g.,
hot
filament
vacuum
gauges)
on
the
cryopump
side
of
the
high
vac
valve
operating
during
the
warming
or
venling
of
the
pump.
•
Perform
inert
gas
purge
regenerations
at
flow
rates
recommended
for
cryopumps.
2.
Regenerate
as
frequently
as
praclical
to
minimize
the
amount
of
oxidizer
present
in
the
cryopump.
3.
It
is
standard
practice
in
the
vacuum
industry
that
any
system
exposed
to
richer·than·air
oxygen
levels
should
be
prepared
for
oxygen
servICe
per
the
manufacturer's
recommendations,
including
use
of
oxygen
service
lubricating
oils
in
roughing
pumps.
~I
AWARNING
EXPLOSION
OCCURING
FROM
OZONE
IN
THE
PUMP
COULD
CAUSE
SEVERE
INJURY.
OZONE
CAN
BE
PRESENT
AS
A
BY·PRODUCT
OF
I
OXYGEN
PROCESSES.
IF
OZONE
IS
PRESENT,
SPECIAL
PRECAUTIONS
DESCRIBED
IN
THE
TEXT
BELOW
MUST
BE
TAKEN.
Ozone
may
be
unknowingly
produced
in
an
ionizing
process
(e.g.,
sputtering,
etching,
glow
discharge).
Explosive
conditions
may
exist
if
ozone
is
present,
especially
during
warming
of
the
cryopump.
Signs
of
ozone's
presence
are:
1.
Crackling/popping
sounds
(as
in
electrical
arcing)
occurring
within
the
first
few
minutes
of
regeneration,
2.
Gas
venting
from
the
cryopump
during
regeneration
may
have
a
pungent
smell,
similar
to
that
present
in
an
arc
welding
opera·
tion
or
after
an
electrical
storm.
NOTE:
A
change
in
process
may
increase
the
amount
of
ozone
present.
If
ozone
is
present,
the
following
precautions
must
be
taken.
1.
All
of
the
above
oxygen
precautions
must
be
followed.
The
required
regeneration
frequency
is
dependent
upon
flow
and
process
conditions.
Daily
regeneration
may
be
required.
Call
CTf.CRYOGENICS
for
assistance.
2.
Reduce
the
oxygen
mixture
to
the
lowest
level
the
process
will
allow.
iv

v/vi
eTi-CRYOGENICS
--
---------------~----------
..
Hiux
TECHf-!C?!P~~£~~_~ORATI<2_~
Contents
Section
1.
Introduction
2.
Inspection
3.
Quick Installation and
Startup
4.
Installation
5.
Operation
6.
Regeneration
7.
Maintenance Procedures
Appendices
A.
Troubleshooting Procedures
B.
Illustrated Parts Breakdown
C.
Accessories List for Cryo-Torr
High-Vacuum Pumps
D.
Conversion
of
Hydrogen-
Vapor-Pressure Gauge
Readings to Temperature
a


)
Illustrations
1.1
Typical
Cryo-
Torr®
High-Vacuum
Pumping
System
(Cryo-
Torr 8
Cryopump
and
8300™
Compressor
shown)
...........
viii
1.2
Cutaway
views
of
Cryo-Torr Cryopumps. . . • . . . . . . . . . .
1-2
3.1
Block
diagram
for
system installation. . . . . . . . . . • • . . . . 3-2
3.2
Cryopump
interconnection
...•..•....
3-3
4.1
Multiplecryopump installation
with
8300™
Compressorpowered
by
8002'"Controller. . . . . . . • . .
.....
4-4
B.1
Exploded
view
of
Cryo-
Torr
100
Cryopump
.••.......•......•..
B-3
B.2 Explodedview ofCryo-Torr 7
Cryopump. • . . . • . . . . . . . . . . . . . .
B-5
B.3
Explodedview ofCryo-Torr 8
Cryopump. . . . • . . . . . . . . . . • . . . .
B-7
B.4
Exploded
view
ofCryo-Torr
8F
Cryopump. . . . . . . . . . . . . . . . . .
.•
B-9
vii
CTI-CRY()(jENICS
Tables
1.1
Cryopump
Specifications. . . . . . . • . .
..
1-2
3.1
Summary
ofProcedures
for
Quick Installation
and
Startup. . . . . . .
..
3-1
5.1
Typical Pressure Variations
During
Cooldown
and
Normal
Operation. . . . .
..
5-2
A.l Troubleshooting
the
Cryopump
. . . . . .
.•
A-3
LfoTf--
&
~g-
3'7J
I
f;roa
k-,
OX
-.
3'"C;;?
~
Y6?j'l)
(

®
HELIUM
INSTALLATION
CRYO-TORR
8
FILTRATION
TOOL
KIT
CRYOPUMP
CARTRIDGE
INSTALLATION,
OPERATION
CON
NECTING
PIPI
NG
8001
CONTROLLER}
COLD
HEAD
POWER
CABLE
AND
SERVICING
INSTRUCTIONS
CONTROLLER/COMPRESSOR
POWER
CABLE
QI-c:B-YOGENICS
~_~_~-'-~_J~c_~~_Q~9,~y
___
c_q~_~Q~_~T~9~
8300
COMPRESSOR
COMPRESSOR
LOW
VOLTAGE
CONTROL
CABLE
Figure
1.1
Typical
Cryo-Torr<ll>
High-Vacuum
Pumping
System
(Cryo-Torr
8
Cryopump
and
8300™
Compressor
shown)
viii

ai-CRYOGENICS
HELIX TECHNOLOGY CORPORATION
Section 1:
Introduction
1.1
General
...........................
1·1
1.2
Installation,
Operation
and
Servicing
Instructions
. . . . . . . . . . . . . . . . . . . . . . . .
1·1
1.1
General
This
manual
provides instructions for installing,
operating
and
servicing
the
Cryo-
Torr®
100,
7,
8
and
8F
Cryopumps. If
you
are installing or operating a
high-
vacuum
system
you
should also have available the
Model
SC Compressoror
8300
T>I Compressor
and
the
manuals listed
below
that
apply
to
your particular
system.
MANUAL
REQUIRED
SYSTEM
8300
MODELSC
COMPONENT COMPRESSOR COMPRESSOR
Cryo-Torr 100,7,
M8040240
M8040240
8
and
8F
High-
Vacuum
Pump
83OO
T>I
M8040242
------
Compressor
ModelSC
-----.
M8040243
Compressor
8001
"'/8002'"
M8040241
------
Controller
The
manuals
cover
two
basic
components:
The
cryopump, compressor,
and
the
controller where
applicable.
Each
manual
presents infonnation
for
installation, operation
and
servicing of that
component.
Amanual
is
shipped
with
each
system
component
(cryopump, compressor,
and
controller).
I-I
When
you
purchase a
system,
you
will
receive the three
manuals necessary for
system
installation, plus a
loose-
leafbinder
with
index
tab
separators allowing
you
to
compile acomplete indexed
system
notebook.
The
Cryo-TorrHigh-Vacuum
Pump
System,
shown
in
Figure
1.1,
provides
fast,
clean pumping ofall gases
in
the
10-
3
to
10-
10
torr
range.
It operates
on
the principle
that
gases
can
be
condensed
and
held at extremely
low
vapor pressure, achieving
high
speeds
and
throughputs at
the
cryogenic temperatures of
the
operating cryopump.
The
cryopump
is
a reliable
rugged
unit that requires a
minimum
of
servicing.
The
cryopump
exposes
no
moving
parts, operating fluids, or
backing
pumps
to
the
working
vacuum;
the
possibility ofcontamination
is
eliminated.
Figure
1.2
shows
cutaway
views
of
the
cryopumps.
The
CT-8F cryopump
is
virtually identical
in
operation to
the
CT-8
and
is
ofa flat
pump
design
that offers a
dimen-
sional alternative
when
vertical space is limited. The
CT-SF
cryopump
is
available
with
gas
and
electrical
connectors facing
in
either a left or right direction to
match
your
piping
and
electrical interface.
1.2
Installation,
Operation
and
Servicing
Instructions
Installation, Operation
and
Servicing Instructions
for
your Cryo-Torr
vacuum
pump
provide complete
and
easily accessible
information.
All
personnel
with
installation, operation,
and
servicing responsibilities
should
become
familiar
with
the
contents of
these
instructions
to
ensure safe, reliable,
and
efficient
cryopump performance.

Ui
15K
CONOHISING
ARRAY
VACUUM
VESSEL
15K
CRYO-
AOSOR81NG
ARRAY
80K
RADIATION
SHIELO
COlO~HEAO
CYLINDER
PRESSURE
RELIEF
VALliE
(HIOOEN)
STANOPIPE
FILTER
GAS
flOW
FROM
USER'S
VACUUM
SYSTEM
INTO
INLET
OF
CRYOPUMP
I I I j j
CT·100
GAS
FLOW
FROM
USER'S
VACUU'"
SYSTEM
INTO
INLET
Of
CRYOPUMP
IHIHIH
CT-8
80K
CONDENSING
ARRAY
MOUNTlNG
flANGE
PURGE
FITTING
ACCESSORY
PORT
CONNECTION
TEMPERATURE
SENSOR
CONNECTOR
PRESSURE
RELIEF
VALVE
~
MO'",""
FLANGE
15K
ARRAY
80K
RADIATION
SHIELO
~-"':UU'VESSEL
REGENERATION
PURGE
fiTTING
COLO-HEAD
CYLiNOER
ORIVE-UNIT
ACCESSORY
PORT
CONNECTION
15K
CONOENSING
ANO
CRYO-
ADSORBING
ARRAY
1
CfI-CRYCXJENICS
HELIX TECHNOLOGY CORPORATION
GAS
fLOW
FROM
USER'S
VACUUM
SYSTEM
INTO
INLET
OF
CRYOPUMP
MQUNTING
flANGE
CONDENSING
ARRAY
L_--
VACUUM
VESSEL
'1.,-+---80K
RADIATION
SHiElD
COLO-HEAD
CYLINDER
~~.
-~-
ORIIIE
UNIT
ACCESSORY
HELIUM-
iPO'::R::T'~-CTIOH
,/a~~~~~~~~
~~~~~fh~t~t--
US
SUPPLY
C,
CONNECTOR
•,
FI
LTER
CT·7
G~S
HOl
FRail
uSE~'S
\~(UW
SlSI[~
I~TO
I~~ET
Of
CH10Pl!~?
CRi~E-u~lr
OISPl~CER
A$SEIIBLl
CT-8F
HELlUM-
GAS
RETURN
CONNECTOR
RELIEF
VALVE
&OK
'O\CHSI~~
MRlY
&OK
Pll'lAT!C~
SHIELD
~ACUUU
,ESSEL
T[~P£~~IUP£
S[~SO'!
{0~NE:Cl0R
~CCESSQRl
POR'
CO~~ECTlO~
PRESsu.q[ RWEF
~Al~E
HrUUI!-GAS
SU;>;>lY
CO!.HtlOR
HE~IUY-GAS
HTUR~
{O~~ECIOR
UI'
/.\
r
Figure 1.2 Cutaway views
of
Cryo·Torr Cryopumps
l\
V'
1-2

eTi-CRYOGENICS
HELIX
-TEC'H'NOLOGY
CORPORATION
-----
----------,-,----------------
----,-,,-------
) Table
1.1
Cryopump Specifications
WEIGHT
(APPROXIMATE)
SHIPPING
WEIGHT
CRYOPUMP LBS KG LBS
KG
CT-IOO
22
10
30
11
CT-7
25
11
32
14.5
CT-S
45
20
50
23
CT-SF
42
20
47
21
PUMPING SPEEDS (LITER/SECOND)
CRYOPUMP WATER
AIR
HYDROGEN ARGON
CT-IOO
1,000
350
4S0
285
CT-7
3,600
1,000 1,000
S50
CT-S
4,000
1,500
2,500
1,200
)
CT-SF
4,000
1,500
2,200
1,200
CROSSOVER (MAXIMUM GAS BURST)
CRYOPUMP TORR-LITERS
CT-IOO
40
CT-7
50
CT-S
150
CT-SF
150
CONDENSABLE GASES CAPACITY
(ARGON, NITROGEN, OXYGEN, ETC,)
CRYOPUMP STANDARD LITERS TORR-LITERS
CT-IOO
90
6S,400
CT-7
350 266,000
CT-S
1,000
760,000
CT-SF
1,000
760,000
1-3

J
CTI-CRYCXJENICS
-,,----
------~--
- -
-,,-
---
-
------
Table
1.1
Cryopump Specifications (Cont.)
Capacity: HYDROGEN GAS CAPACITY
HYDROGEN PARTIAL STANDARD
TORR·
CRYOPUMP PRESSURE (TORR) LITERS LITERS
CT-IOO
5 x
10-
8 1
7ffJ
CT-IOO
5 x
10-6
2
1,520
CT-7
5 x
10-
8 2
1,520
CT-7
5 x
10-6
4
3,040
CT-8
5 x
10,8
6 4,560
CT-8
5 x
10-6
12
9,120
CT-8F 5 x
10,8
4 3,040
CT-8F 5 x
10-6
8 6,080
ARGON THROUGHPUT (MAXIMUM)
TORR·LITERS!
CRYOPUMP SCCIMINUTE SECOND
CT-IOO
75
0,95
CT-7
75
0.95
CT-8
700
8.9
Interface connections CT-8F 700
8.9
Helium supply
and
reJum
piping
10
ft.
(3
m)
each
with
1/2-inch
self-sealing couplings.
(Longer
lengths,
elbows
and
tees
available.)
Cold-headpower cable
10
ft.
(3
m).
(Longer
lengths
available.)
Temperature sensor
(a)
Hydrogen-vapor-pressuregauge
(b) Diode temperature sensor connector
mates
with
Amphenol
PIN
48-J6R-1O-55/48-23-4
I
Accessory port connection
(Roughing)
Supplied
by
CTI
NW-25
ISO-KFflange
(with
clamp
and
blank
flange)
Regeneration purge fitting
Supplied
by
CTI
Parker
CPI
ULTRASEAL
SIZE
6
(with plug
and
nut)
Mok:
The
cryopump
may
be
operated
in
any
position.
1-4

en-CRYOGENICS
Ii
HELIX TECHNOLOGY CORPORATION
-----~-----------------~~
---
- -
--,-----
Table
1.1
Cryopump
Specifications (Cant.)
Interface
dimensions:
Note:
The
dimensions
present
below
are
basic
interfacing
dimensions
required
for
cryopump
installation.
If
additional
dimensions
are
required,
contact
your
sales
representative
or
the
Order
Processing
Department
to
obtain
an
interface
drawing
for
your
particular
cryopump.
DIMENSIONS
A B C D E
CRYOPUMP
(lnJmm) (lnJmm) (lnJmm) (lnJmm) (inJmm)
cr-100
(MET.SEAL) 12.9 (328) 9.4 (240) 6 (152) 3.9 (99)
10(256)
(ISO) 12.8 (323) 9.3 (235) 5.12 (130) 3.9 (99) 10 (256)
cr-7
(ISO) 13.25 (337) 9 (229) 9.5 (130) 7.9 (200) 11.8 (300)
(ANSI) 13.25 (337) 9 (229)
11
(279) 7.9 (200) 12.6(320)
(UHV) 13.25 (337) 9 (229) 10 (254)
7.9(200)
12(307)
cr-8
(ANSI) 20.7 (526) 13.8 (351)
11
(279) 8 (203) 14.5 (370)
(MET.SEAL) 20.7 (526) 13.8 (351) 10 (254) 8 (203) 14.5 (370)
(UHV) 20.7 (526) 13.8 (351) 10 (254) 8 (203) 14.5 (370)
(ISO) 20.7 (526)
13.8
(351)
9.5 (240) 8 (203) 14.5 (370)
cr-SF
(ANSI) 22.6 (574) 15.8 (402)
11
(279) 8 (203) 14.5 (370)
(ISO) 21.8 (555) 15 (381) 9.5 (240) 8 (203) 14.5 (370)
+Nore:
CT·8F
depth
dimensions
is
7.1
in.
(179.6
mm)
approximate
CT-7
I:
®
®
'I
TIT
®©@
li
-rea;
CT·8F CT-8
1-5/1-6


)
ai-CRYOGENICS
HELIX TECHNOLOGY CORPORATION
---
--
-------
--
- -
----~~----
Section
2:
Inspection
2.1
Packaging of the System.
2.2 The Cryopump. . . . . . .
2.1
Packaging of the System
A Cryo-Torr High-Vacuum
Pump
System is packaged
in
three orfour separate cartons, depending
upon
whether
an
8300
or Model
SC
Compressor is
used.
Listed below
are
the
contents ofeach carton,
as
they
relate
to
these
two
compressor applications.
Note
that
an
Installation, Operation,
and
Servicing Manual
is
included
in
cartons
for
the
high-vacuum pump,
compressor and controller; each
manual
covers
the
componentpackaged
in
that carton.
When installing a
Cryo-
Torr High-Vacuum Pump
System,
CTI
recommends that
as
you
unpack
a
component;
you
then
perform
an
inspection and
the
necessary
tasks
for
system
installation
for
the
component
according
to
the
manual
(included
with
the
component).
Final system installation
and
operation
will
beperformed
following procedures
in
the
cryopump
manual
(M8040240).
2.2 The Cryopump
2-1
2-1
On
receipt, remove
the
cryopump
from
its shipping
carton and inspect
the
cryopump
for
evidcnce of
damage.
Report
any
damage
to
the
shipper at once.
Also,
retain
the
shipping cartons
for
use
in
storage or
return shipment.
Inspect
the
cryopump
for
damage
by
examining
the
following:
1.
Overall exterior.
2.
Mounting flange
and
its sealing surfaces after
removing the protective cover.
3.
Louver assembly of
the
80K
condensing array.
Replace
the
protective cover.
For Your Information--
If
you
are already familiar
with
the
details ofcryo-
pump
installation, proceed directly
to
Section 3
so
your cryopump can be
made
operational
quickly.
If
not,
proceed
to
Section 4
for
detailed installation
procedures.
COMPRESSOR
USED
CARTON
MANUAL
LABEL
8300
MODEL
SC (AIR) NO.
CRYO-TORR@
Cryopump Cryopump
M8040240
Compressor
8300 Compressor
~
..
-M8040241
----- SC (Air) Compressor M8040243
Accessories
MaintenanceTool Kit
Maintenance
Tool
Kit
and
Accessories,
and
Accessories
..
_-
PIN 80320400013 PIN 80320400004
Controller
8001
or
8002
.~
..
-M8040241
Controller
2-1/2-2


Section
3:
Quick Installation
and Startup
crl-CRYoc.ENICS
HELIX TECHNOLOGY CORPORATION
Many Users are already familiar with the details
of
cryopump, controller, and compressor installation, and
basic operation. This section presents the installation
and startup steps
in
summary form
so
that the cryopump
can
be
made operational quickly. Table 3.1, and Figure
3.1, presentsummary procedures for quick installation
and startup. Each step in the table is followed by a
reference to the location in the Manual where detailed
information is given.
This Section
is
merely designed to get your system
"running". No attempt is made here to present detailed
procedures for installing and operating your system.
Detailed information is covered in Section 4 and
Section
5.
Table
3.1
Summary
of
Procedures
for
Quick Installation
and
Startup
REFER
TO
REFERENCE
STEP
PROCEDURE
(See
Figures
3.1
and
3.2)
FOR
DETAILS
ACAUTION
1.
DO
NOT
connect
the
controller
or
cryopump
to
its
power
source
until
all
connections
have
been
made
between
the
components
of
the
high-vacuum
system.
2.
The
switch(es)
on
the
front
of
the
controller
or
compressor
must
be
in
the
OFF
position
before
making
any
and
all
electrical
connections.
1.
Mount
the
cryopump
to
the
vacuum
system.
Section
4.1,
page
4··1
2.
Connect
roughing
system,
purge
gas
system
and
vent
pipe
to
Section
4.2,
thru
4.4
cryopump.
pages
4-1
and
4-2
3.
Connect
the
helium-gas
supply
and
return
lines
between
the
Section
4.5,
page
4-2
cryopump
and
the
compressor.
4.
Electrically
connect
the
compressor
and
controller.
(ModeI8300
Section
4.6,
page
4-3
Compressor)
a.
Connect
compressor
control
cable
between
controller
and
compressor.
b.
Connect
controller
to
compressor
power
cable.
5.
Connect
cold-head
power
cable
from
the
cryopump
to
the
Section
4.6,
page
4-3
controller
or
compressor.
6.
Connect
the
controller
or
compressor
main
power
cable
to
the
Section
4.6,
page
4-3
power
source.
YOUR
SYSTEM
IS
NOW
READY
FOR
OPERATION.
7.
Start
the
system
by
using
the
system
power
ON/OFF
switch.
Section
5.3,
page
5-2
(On
SC
Compressor
also
turn
on
the
cold
head
switch.)
3-1

ai-CRYOGENICS
UNPACK
AND
UNPACK
AND
UNPACK
AND
UNPACK
AND
INSPECT
INSPECT
INSPECT
INSPECT
CRYOPUMP
COMPRESSOR
TOOLKIT
CONTROLLER
AND
CARTON
A CARTONB
ACCESSORIES
CARTOND
CARTONC
INSTALLCRYOPUMP
TO
VACUUM
SYSTEM:
-CONNECTVENTPIPE
-CONNECTROUGHPUMP
-
CONNECT
PURGE
GAS
CONNECTCRYOPUMPTO
COMPRESSOR:
-
CONNECT
HELIUM-GAS
RETURN
AND
SUPPLY LINES
-
CHECK
HELIUM
PRESSURE
1
8300 COMPRESSOR SC COMPRESSOR
ELECTRICAL
CONNECTION
OF
ELECTRICAL
CONNECTION
OF
COMPRESSOR,
CONTROLLER
AND
COMPRESSOR
AND
CRYOPUMP:
CRYOPUMP:
-CONNECT
COLD
HEAD
CABLE
-
CONNECT
COMPRESSOR
POWER
FROM
COMPRESSOR
TO
COLD
CABLE
TO
CONTROLLER
AND
HEAD
COMPRESSOR
-
CONNECT
COMPRESSOR
INPUT
-
CONNECT
COMPRESSOR
CON-
POWER
CABLE
TO
MAIN
POWER
TROL
CABLE
TO
CONTROLLER
SOURCE
AND
COMPRESSOR
-
CONNECT
COLD
HEAD
POWER
CABLE
FROM
CONTROLLER
TO
COLD
HEAD
-
CONNECT
CONTROLLER
INPUT
POWER
CABLE
TO
MAIN
POWER
SOURCE
I 1
START
SYSTEM
Figure
3.1
Block diagram for system installation
3-2

)
)
TO
COLO
HEAD
.v==_
POWER
CONNECTOR
TO
INPUT
POWER
OUTLET
SC
COM
PRESSOR
8001/8002
CONTROLLER
_
HELIUM-GAS
RETURN
LINE
(FROM
COLO
HEAD)
_
HELIUM-GAS
SUPPLY
LINE
(TO
COLO
HEAD)
TO
INPUT
POWER
OUTLET
___
~rt~35~~~~~r=~
REMOTE
I
_
TO
COLO
HEAD
POWER
CONNECTOR
CABLE
I
CONNECTOR
<:)
I
~~gCLE~O~llLY)
gg~f~6[SOR
COMPRESSOR
_f--,i::J\\\:-"/~:::C~~IBLE
POWER
CABLE
CARTRIDGE
(MAY
BE
REMOTELY
LOCATED)
CONTROLLER
--'---'-SIDE
MOUNTED
(OPTIONAL)
ROUGHING
VALVE
PURGE
VALVE
-CRYOGENICS
HELIX TECHNOLOGY CORPORATION
USER'S
VACUUM
CHAMBER
CRYOPUMP
HELIUM-GAS
====~~~=d~~i-~2:
_
RETURN
LINE
_
(FROM
COLO
HEAD)
COIINECT(lR
IJ
IN
OUT
WATER
8300
COMPRESSOR
HELIUM
-
GAS
_
SUPPLY
LINE
_
====::::r
(TO
COLO
HEAD)
ELECTRICAL
POWER
FROM
CONTROLLER
/
COMPRESSOR
Figure
3.2
Cryopump
interconnection
3-3/3-4

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